Labnet I-4001-HCS Microtube Shaking Incubator Instruction Manual

June 4, 2024
Labnet

Labnet Microtube Shaking Incubator
Instruction Manual
Catalog Numbers:
I-4001-HCS
I-4002-HCS

Introduction

The Labnet Microtube Shaking Incubator has microprocessor-controlled cooling and heating capabilities. The incubator can be equipped with various block sizes to accommodate several tube sizes and microplates. It can perform a wide range of applications including: sample storage, storage and reaction of various kinds of enzymes, DNA amplification, pre-denaturation of electrophoresis, and serum solidification. The Labnet Microtube Shaking Incubator includes the following features:

  • Vacuum fluorescent display (VFD) display with high-luminosity
  • Temperature setting value and practical value displayed simultaneously
  • Display setting time and practical time simultaneously
  • Aluminum block protecting the sample from contamination
  • Aluminum block that is easy to replace, clean, sterilize, and is suitable for different types of microtubes
  • Internal over-temperature protection improves reliability
  • Warning function after running time ends
  • Temperature calibration

Symbols and Conventions

CAUTION: This symbol refers you to important operating and maintenance (servicing) instructions within the product Instruction Manual. Failure to heed this information may present a risk of damage or injury to persons or equipment.
CAUTION: To avoid accidental bodily harming or burning, be very careful touching the metal parts of the unit. It can be very hot after it is used at high temperatures. Allow the metal parts to cool down before handling.

Safety Information

During the operation, maintenance, or repair of the Labnet Microtube Shaking Incubator, the following safety measures should be taken. Otherwise, the safeguards provided by the Labnet Microtube Shaking Incubator are likely to be damaged, the rated safety level to be reduced, or the rated operation conditions can be affected. Labnet shall not be in any way responsible for the consequences resulting from an operator not observing the following requirements.

Grounding
AC power’s grounding should be reliable to safeguard against an electric shock. The 3-pin plug supplied with the Labnet Microtube Shaking Incubator’s power cable is a safety device that should be matched with a suitable grounded socket. Never allow the third ground pin to be floating. If the 3-pin plug cannot be inserted, it is recommended to ask an electrician to install an appropriate power socket.

Keeping Away from Electric Circuits
The operator should not open the Labnet Microtube Shaking Incubator without first consulting the supplier or manufacturer. Changing components or adjusting certain parameters inside the device must be performed by certificated professional maintenance personnel only. Do not change elements while the power is still on.

AC Power Considerations
Before turning on the power, always make sure that the mains voltage is within the range of required power supply (±10% difference is allowed) and the rating current of the power socket meets the required specification as shown in below contents.

AC Power Line Considerations
As an accessory of the Labnet Microtube Shaking Incubator, the AC power supply should be the default device. Once it is damaged, the AC power line cannot not be repaired, but must be replaced by a new one. The power supply should be kept free of heavy objects during the Labnet Microtube Shaking Incubator’s operation. Keep the power supply away from high traffic areas.

Connect the AC Power Line
While connecting the power line, the user should insert the plug firmly to ensure good contact between the plug and socket. Pull the plug, but not the cable, when the plug needs to be disconnected from the mains.

Design Environments
The Labnet Microtube Shaking Incubator should be placed in a low-humidity, dust-free, well-ventilated room without caustic gas or powerful magnetic interference. The Labnet Microtube Shaking Incubator should not be operated in close proximity to water sources, such as pools and water pipes. Never cover or obstruct the openings of the Labnet Microtube Shaking Incubator, which are designed for ventilation and to prevent the device’s interior from becoming too hot. When a single device is running, the shortest distance between its openings and the nearest object should be at least 20 inches (50 cm); when two devices or more are running simultaneously, the shortest distance is 40 inches (100 cm) among these machines. Do not place the device on a soft surface. Doing so will result in adverse ventilation near the device’s bottom openings. Operating conditions that cause a high temperature environment will result in degraded performance or failure of the Labnet Microtube Shaking Incubator. Additionally, the device should be protected against any kind of heat sources such as sunlight, ovens, or central heating equipment. If the Labnet Microtube Shaking Incubator will sit idle for extended periods of time, it is recommended to disconnect the power line from the mains, and cover the device with a piece of soft cloth or plastic to prevent against dust.

Once one of the following events occurs, the operator is advised to disconnect the power cable from the mains, and contact your local Corning representative or ask a certified maintenance engineer for assistance.

  • Liquid enters into the device
  • The device malfunctions, giving off an abnormal sound or odor
  • The device falls onto the floor or the housing is damaged
  • Significant changes in the device’s performance

Package Contents

Description Quantity
Labnet Microtube Shaking Incubator 1
Instruction Manual 1
Inner-hexagon Round Head Screws 4
Spring Washer 4
T-Wrench 1
Rubber Gasket 1

Specifications

Working environment temperature 10°C to 30°C
Storage environment temperature -20°C to 50°C
Environmental conditions ≤70% RH, 70 to 106 kPa

Electrical
I-4001-HCS
I-4002-HCS| AC 120V ±10%, 50/60Hz, 150W
AC 230V ±10%, 50/60Hz, 150W
Fuse
I-4001-HCS
I-4002-HCS| 125V, 2.5A, 5 x 20 mm
250V, 1.5A, 5 x 20 mm
Dimensions (L × W × H)| 12.9 x 6.5 x 9.8 in. (328 × 166 × 249 mm)
Weight| 18.75 lbs. (8.5 kg)
Temperature control range| 0°C to 105°C
Temperature range| Room temperature -14°C to 100°C
Timing range| 1 min. to 99 hrs. 59 min.
Cooling time| From room temperature to room temperature -10°C:  ≤8 min.
From 100°C to room temperature +10°C: ≤15 min.
Heating time| ≤12 min. (from 20°C to 100°C)
Temperature accuracy| ≤±0.5°C
Temperature uncertainty| ≤±0.5°C
Heating rate| About 6°C/min. (from 20°C to 100°C)
Block temperature uniformity| ≤±0.5°C
Mixing rate| 300 to 1,500 rpm
Amplitude| 3 mm

The Labnet Microtube Shaking Incubator is designed to be safe at least when operated under the following conditions:

  • Indoor use
  • Pollution Degree 2

Equipment Overview

Temperature buttons
Press to adjust the value and set the requested temperature.
Hold the or to help speed up the setting time.

Vibration time buttons
Press to adjust the value and set the requested vibration time.
Hold the to help speed up the setting time.

Vibration speed buttons
Press to adjust the value and set the requested vibration speed.

Instant spot vibration button
Press to start spot vibration. The running speed is the highest vibration speed.
It is also a function button for temperature calibration.

Start/Stop button
Press to start or stop the mixing of the device (valid for mixing only).

Operation Guide

Before turning on the power

Check and confirm the following items first:

  • Unit is on a stable and level surface
  • The voltage complies with the specification (see Section 5)
  • The power plug is tightly plugged into the outlet
  • The ground and module connection are reliable
Setting up the of temperature, vibration time, and vibration speed
  • Approximately 5 seconds after the power is turned on, the monitor will display a temperature of 28.5°C, which is the instant temperature of the module.
    Example:

  • The display of TEMP 100.0 is the temperature of the last run, the display of TIME 80:00 is the vibration time of the last run, and the display of SPEED 1000 is the vibration speed of the last run.
    At the same time, the device will automatically heat or cool, to achieve the setting temperature point.

If the display appears to be abnormal when the power is turned on, shut down the equipment immediately, and contact the supplier.

  • The digits of the TEMP display may be reduced or increased by pressing ▲ Temp or ▼ Temp, respectively. The digits of the TIME display may be reduced or increased by pressing ▲ Time or ▼ Time, respectively.
    Press the above-mentioned buttons for more than 3 seconds to set the exact value.

  • If the temperature should be set at 40°C and the time should be set at 60:00, then press the ▼ Temp and do not release to see the number reducing. When the number shows 40.0, release the button, and it will be automatically saved in 3 seconds. Next, press the ▼ Time and do not release to see the number reducing. When the number shows 60:00, release the button, and it will be automatically saved in 3 seconds.

  • Press ▲ Speed or ▼ Speed to set the speed. The number will increase or reduce at a rate of 50 rpm, release the button when the number reaches the exact value, and it will be automatically saved in 3 seconds. When set up is done, press Start/Stop to start mixing.

After the setting value of temperature is saved successfully, the device will automatically heat or cool, to achieve the setting temperature point.

Pulse vibration

Press Short/Prog to start instant vibration or short-term vibration. Press the button to start it, and release the button to stop it. The running speed of pulse vibration is the highest vibration speed.

Correct temperature discrepancy

The temperature of the instrument has been calibrated before shipment. However, due to various conditions, there might be discrepancies between the actual temperature and the displayed temperature. In this case, you may use the calibration button to correct the discrepancy.

  •  To ensure the accuracy of the temperature, wait for at least 30 minutes after the instrument is set at a constant temperature, and then perform the calibration.
  • Use certified standard class two mercury thermometers to calibrate this instrument.
  • Calibration point: Center hole of the module. Fill the hole with paraffin oil and immerge the thermometer bulb in it.

The method of the temperature calibration of this instrument is two-point linear calibration. The calibration point may be set freely, and by setting the second calibration point the same as the first calibration point, you can adjust the calibration point to one temperature point. For two-point calibration, if you set the two points at 40°C and 100°C, then other temperature points will be automatically adjusted per the linear relationship of the two calibration points.

NOTE: When setting up the temperature points, it is recommended to set the low-temperature point first and then the high-temperature point. When performing the following calibration, the temperature points should be set up in this order. In the case that the temperature points are set up in reverse order (high then low), please reorder the temperature points to the recommended order when calibrating.

Buzzer set up
  • Upon a failure occurrence or ending, the instrument will buzz. You may disable it if you do not need this function. However, the default setting is to have it on.
  • This instrument has a keyboard beep. Once the button is pressed, it will beep once. You may disable it if you do not need this function. However, the default setting is to have it on.

Troubleshooting and Repair

Problem Probable Cause Remedy
No display shown in the Power is not connected. Check the power and connect

it.
monitor when the power is on.| Fuse has burned out.| Change the fuse:
►BY015412A000020: 125V, 2.5A, 5 x 20 mm
►BY015411A500170: 250V, 1.5A, 5 x 20 mm
| Switch is broken.| Change the switch.
Other.| Contact the supplier or manufacturer.
During Run, the housing shakes abnormally and makes an abnormal noise.| Use improper block.| Change the block (contact the supplier or manufacturer to make sure whether the block is suitable).
Unit is placed on uneven surface.| Place the unit on an even, stable surface.
Round feet badly worn.| Change round feet.
Other.| Contact the supplier or manufacturer.
Bad temperature uniformity of the block.| Improper installation of the block.| Reinstall the block.
Bad cooling components.| Contact the supplier or manufacturer.
The system no longer operates after changing the block.| Bad grounding of the machine.| Check the power cable to ensure reliable grounding, remember to turn off the power when changing the block.
Serious discrepancy between the actual temperature and the displayed temperature.| Broken sensor or bad contact.| Contact the supplier or manufacturer.
The cooling of the module drastically slows down or the temperature cannot reach below room temperature.| Thermoelectric cooling module is broken.| Contact the supplier or manufacturer.
Fan is broken or does not work.
The module is neither able to heat nor cool.| Temperature sensor is broken.| Contact the supplier or manufacturer.
Thermoelectric cooling module is broken.|
Vibration stops.| Drive is broken.| Contact the supplier or manufacturer.
Motor is broken.
Fuse has burned out.| Change the fuse:
►BYQ15412A000020: 125V, 2.5A, 5 x 20 mm
►BY015411A500170: 250V, 1.5A, 5 x 20 mm

User shall not open the cover of this instrument when under warranty. If housing does need to be opened to perform certain repairs per the above instruction, please contact the supplier or manufacturer.
Should you have a question about the operation of the Labnet Microtube Shaking Incubator or if service is required, contact Customer Service. Do not send in a unit for service without first calling to obtain a repair authorization number. Should the unit require return for service, it should be properly packed to avoid damage. Any damage resulting from improper packaging shall be the responsibility of the user.

Spare Parts and Accessories

Spare Parts

Cat. No. Description Quantity
BYQ121L00000020 L socket head wrench 1
BYQ900800000070 Cushioning balls for foot 1
BYQ15412A000020 Fuse used for 120V model (125V, 2.5A, 5 x 20 mm) 1
BYQ15411A500170 Fuse used for 230V model (250V, 1.5A, 5 x 20 mm) 1

Accessories

Cat. No. Description Quantity
I-4000-A Block A, holds 40 x 1.5 mL tubes 1
I-4000-B Block B, holds 54 x 0.5 mL tubes 1
I-4000-C Block C, holds 96 x 0.2 mL tubes 1
I-4000-D Block D, holds 24 x 15 mm tubes 1
I-4000-E Block E, water bath (ID: 115 x 73 x 38 mm) (not suggested to use
when mixing function is on) 1
I-4000-G Block G, holds 26 x 0.5 mL and 24 x 1.5 mL tubes 1
I-4000-H Block H, holds 40 x 2.0 mL tubes 1
I-4000-J Block J, holds 96-well ELISA microplate 1

Limited Warranty

Corning Incorporated (Corning) warrants that this product will be free from defects in material and workmanship for a period of one (1) year from date of purchase. CORNING DISCLAIMS ALL OTHER WARRANTIES WHETHER EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE. Corning’s sole obligation shall be to repair or replace, at its option, any product or part thereof that proves defective in material or workmanship within the warranty period, provided the purchaser notifies Corning of any such defect. Corning is not liable for any incidental or consequential damages, commercial loss or any other damages from the use of this product.
This warranty is valid only if the product is used for its intended purpose and within the guidelines specified in the supplied instruction manual. This warranty does not cover damage caused by accident, neglect, misuse, improper service, natural forces or other causes not arising from defects in original material or workmanship. This warranty does not cover motor brushes, fuses, light bulbs, batteries or damage to paint or finish. Claims for transit damage should be filed with the transportation carrier.
In the event this product fails within the specified period of time because of a defect in material or workmanship, contact Corning Customer Service at: USA/Canada 1.800.492.1110, outside the U.S. +1.978.442.2200, visit www.corning.com/lifesciences, or contact your local support office.
Corning’s Customer Service team will help arrange local service where available or coordinate a return authorization number and shipping instructions. Products received without proper authorization will be returned. All items returned for service should be sent postage prepaid in the original packaging or other suitable carton, padded to avoid damage. Corning will not be responsible for damage incurred by improper packaging. Corning may elect for onsite service for larger equipment.
Some states do not allow limitation on the length of implied warranties or the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights. You may have other rights which vary from state to state.
No individual may accept for, or on behalf of Corning, any other obligation of liability, or extend the period of this warranty.
For your reference, make a note of the serial and model number, date of purchase, and supplier here.

Serial No. __ Model No.


Date Purchased ___ Supplier


Equipment Disposal

According to Directive 2012/19/EU of the European Parliament and of the Council of 4 July 2012 on waste electrical and electronic equipment (WEEE), this product is marked with the crossed-out wheeled bin and must not be disposed of with domestic waste.
Consequently, the buyer shall follow the instructions for reuse and recycling of waste electronic and electrical equipment (WEEE) provided with the products and available at www.corning.com/weee.

To request certificates, please contact us at www.labnetlink.com.
Warranty/Disclaimer: Unless otherwise specified, all products are for research use or general laboratory use only. Not intended for use in diagnostic or therapeutic procedures. Not for use in humans. These products are not intended to mitigate the presence of microorganisms on surfaces or in the environment, where such organisms can be deleterious to humans or the environment. Corning Life Sciences makes no claims regarding the performance of these products for clinical or diagnostic applications. For a listing of US medical devices, regulatory classifications or specific information on claims, visit www.corning.com/resources.

Corning Incorporated
Life Sciences
www.corning.com/lifesciences

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t 800.492.1110
t 978.442.2200

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CSEurope@corning.com

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grupoLA@corning.com

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For a listing of trademarks, visit www.corning.com/clstrademarks. All other trademarks are the property of their respective owners.
© 2022 Corning Incorporated. All rights reserved. 2/22 CLSLN-AN-1001DOC REV2

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References

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