SEALEY SAC0607S Low Noise Air Compressor Instructions

SEALEY SAC0607S Low Noise Air Compressor

Product Information

The Direct Drive Silent Compressors are available in three models: SAC0607S, SAC2410S, and SAC5016S. These compressors are manufactured to a high standard and are designed to provide years of trouble-free performance when used according to the instructions and properly maintained.

Safety Information

It is important to read and understand the safety instructions before using the product. Failure to follow the safe operational requirements, warnings, and cautions may cause damage, and personal injury, and invalidate the warranty. Please keep these instructions safe for future use.

Electrical Safety

• Check all electrical equipment and appliances for safety before use.
• Inspect power supply leads, plugs, and connections for wear and damage.
• Sealey recommends using a Residual Current Device (RCD) with all electrical products.
• If used for business duties, the product must be maintained in a safe condition and routinely Portable Appliance Tested (PAT).
• Ensure that the insulation on cables and the appliance is safe before connecting to the power supply.
• Regularly inspect power supply cables and plugs for wear or damage and ensure secure connections.
• Do not pull or carry the appliance by the power cable.
• Do not pull the plug from the socket by the cable.
• Do not use worn or damaged cables, plugs, or connectors. Repair or replace any faulty item immediately by a qualified electrician.
• This product is fitted with a BS1363/A 3-pin plug.
• If the cable or plug is damaged during use, switch off the electricity supply and remove it from use. Replace with a BS1363/A3-pinn plug if necessary.
• When connecting the appliance, follow the correct wiring instructions.
• Ensure that the cable outer sheath extends inside the cable restraint and is tight.
• Repairs should be carried out by a qualified electrician.
• Replacement fuse rating: 13 AMP

General Safety

• Familiarize yourself with the application and limitations of the compressor.
• Ensure the compressor is in good order and condition before use. If in doubt, do not use the unit and contact an electrician or service agent.
• The compressor must only be serviced by an authorized agent. Do not tamper with or attempt to adjust the pressure switch.

Product Usage Instructions

1. Refer to the safety instructions section for electrical and general safety precautions.
2. Wear eye protection and ear protection while operating the compressor.
3. Do not open the air cock before attaching an air hose.
4. This product is for indoor use only.

Note : Please consult the full user manual for detailed instructions on setup, operation, maintenance, and troubleshooting of the Direct Drive Silent Compressors.

MODEL NO : SAC0607S, SAC2410S, SAC5016S

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

IMPORTANT : PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

• Refer to instructions
• Wear eye protection
• Wear ear protection
• DO NOT open Indoor use only the air cock before an air hose is attached
• WARNING: High Voltage
• WARNING: Hot surface
• WARNING: Automatic start-up
• Indoor use only

SAFETY

ELECTRICAL SAFETY

WARNING! It is the user’s responsibility to check the following:

• Check all electrical equipment and appliances to ensure that they are safe before use.
• Inspect power supply leads, plugs, and all electrical connections for wear and damage.
• Sealey recommends that an RCD (Residual Current Device) is used with all electrical products.
• If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test) tested.
• For electricalsafety information, the following information must be read and understood.
• Ensure that the insulation on all cables and the appliance is safe before connecting it to the power supply.
• Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure. IMPORTANT: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse – see fuse rating in these instructions.
  • DO NOT pull or carry the appliance by the power cable.
  • DO NOT pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a firm grip on the plug.
  • DO NOT use worn or damaged cables, plugs, or connectors. Ensure that any faulty item is repaired or replaced immediately by a qualified electrician.9 This product is fitted with a BS1363/A 3-pin plug.
• If the cable or plug is damaged during use, switch the electricity supply and remove it from use.
• Replace a damaged plug with a BS1363/A 3-pin plug. If in doubt contact a qualified electrician.
  • Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
  • Connect the BROWN live wire to the live terminal ‘L’.
  • Connect the BLUE neutral wire to the neutral terminal ‘N’.
• Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
• Sealey recommends that repairs be carried out by a qualified electrician.

GENERAL SAFETY

• Familiarise yourself with the application and limitations of the compressor.
• Ensure the compressor is in good order and condition before use. If in any doubt DO NOT use the unit and contact an electrician/service agent.
  • WARNING! The compressor must only be serviced by an authorized agent. DO NOT tamper with, or attempt to adjust, the pressure switch or safety valve.
• Before moving, or maintaining the compressor ensure it is unplugged from the mains supply and that the air tank pressure has been vented.
• Maintain the compressor in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorized parts may be dangerous and will invalidate your warranty.
• Read the instructions relating to any accessory to be used with this compressor. Ensure the safe working pressure of any air appliance used exceeds the compressor’s output pressure. If using a spray gun, check that the area selected for spraying is provided with an air change/ventilation system.
• Ensure the air supply valve is turned off before disconnecting the air supply hose.
• To move the compressor use the handle only. Maintain the unit’s center of gravity when lifting.
  • DO NOT attempt to lift or move the compressor by any other means.
• Use the compressor in a well-ventilated area and ensure it is placed on a firm surface.
• Keep tools and other items away from the compressor when it is in use, and keep the area clean and clear of unnecessary items.
• Ensure the air hose is not tangled, twisted, or pinched.
• Keep children and unauthorized persons away from the working area.
  • DO NOT disassemble compressor for any reason. The unit must be checked by qualified personnel only.
  • DO NOT use the compressor outdoors, or in damp, or wet, locations.
  • DO NOT operate within the vicinity of flammable liquids, gases, or solids.
  • DO NOT touch the compressor cylinder, cylinder head, or pipe from head to tank as these may be hot.
  • DO NOT use this product to perform a task for which it has not been designed.
  • DO NOT deface the certification plate attached to the compressor tank.
  • DO NOT cover the compressor or restrict airflow around the unit whilst operating.
  • DANGER! DO NOT direct the output jet of air towards people or animals.
  • DO NOT operate the compressor without an air filter.
  • DO NOT allow anyone to operate the compressor unless they have received full instructions.
  • WARNING! The air tank is a pressure vessel and the following safety measures apply:
  • DO NOT tamper with the safety valve, DO NOT modify or alter the tank in any way, and DO NOT strap anything to the tank.
  • DO NOT subject the tank to impact, vibration, or heat and
  • DO NOT allow contact with abrasives or corrosives.
• Drain condensation from the tank daily inspect inside walls for corrosion every three months and have a detailed tank inspection carried out annually. The tank shell must not fall below the certified thickness at any point.
  • WARNING! For this reason DO NOT tamper with, or adjust, the pre-set switch or safety valve.
• Should there appear to be any loss of efficiency when using the compressor, ensure first that the air tool is clean and functioning properly. If the air tool is satisfactory then refer to the troubleshooting guide.

INSPECTION OF PRESSURE TANK BOTH INTERNAL AND EXTERNAL
Under the PRESSURE SYSTEMS SAFETY REGULATIONS 2000 it is the responsibility of the owner of the compressor to initiate a system of inspection that both defines the frequency of the inspection and appoints a person who has specific responsibility for carrying out the inspection.

• DO NOT carry out any welding operations on any pressurized parts of the vessel.
  • WARNING! If an electrical fuse blows, ensure it is replaced with an identical fuse type and rating.
• When not in use, store the compressor carefully in a safe, dry, childproof location.

**INTRODUCTION

**

Low noise compressors run at between 79-80dB(A) depending on the model. Suitable for places where a standard compressor would disturb work or people in the vicinity. Aluminum cylinder heads with cast iron cylinders give added resistance to wear. Suitable for general-purpose workshop applications.

SPECIFICATION

Coupling
Phase:| 1ph| 1ph| 1ph
Plug Type:| 3-Pin| 3-Pin| 3-Pin
Receiver Capacity:| 6L| 24L| 50L
Size (W x D x H):| 460 x 230 x 510mm| 610 x 290 x 640mm| 730 x 320 x 700mm
Supply:| 230V/13A| 230V/13A| 230V/13A

PREPARATION AND ASSEMBLY

• Remove the compressor from the packaging and inspect for any shortages or damage. If anything is found to be missing or damaged contact your supplier.
• 4.2. Confirm that the mains voltage corresponds with the voltage shown on the compressor data plate.
• 4.3. The compressor should be installed on a flat surface, or one that does not exceed 10° either transversely or longitudinally, and should be in a position that allows good air circulation around the unit.

OPERATION

WARNING! Ensure that you have read, understood, and applied Section 1 Safety Instructions.

• Make sure that the main switch (fig.3) is ‘Off’ (up).
• Ensure that the tank drain valve is closed. (See fig.4).
• Close the outlet pressure regulator by turning the knob clockwise (See fig.2).
• Connect the air tool required to the compressor via an air line connected to the air outlet (See Fig. 2).
• Plug the mains cable into the mains supply and start the compressor by setting the Auto-On /Off to the Auto-On position i.e. horizontal.
• Allow the pressure in the tank to rise to the maximum at which point the compressor will automatically cut out. The tank pressure is shown on the larger gauge (fig.2).
• Begin to gradually open the regulator by turning the knob anticlockwise until the small gauge registers the required operating pressure specified for the tool to be used. Always adjust up to the required pressure rather than down from a higher pressure. The required setting, once achieved, can be locked by screwing the locking ring (See fig.2) up tight underneath the adjusting knob.
• You can now begin to use the tool. The compressor will operate automatically cutting in and out as required to restore the air pressure in the tank. The pressure switch (fig.2) stops the motor when the maximum tank pressure is reached and restarts it when pressure falls below the minimum threshold – approx. 2 bar (29psi) less than the maximum pressure.
  • NOTE:
  • If the motor does not cut in and out but runs continuously when using an air appliance, the capacity of the compressor may be too small for the appliance.
  • The main gauge (fig.2) indicates the pressure inside the main tank, NOT the pressure supplied to the air equipment, which is shown on the smaller gauge (fig.2). Should the pressure in the main tank exceed the pre-set switch (fig.2) maximum, the pressure relief valve (fig.3) will activate.
  • WARNING! For this reason DO NOT tamper with, or adjust, the switch or the safety valve. When the compressor is not being used set the regulated pressure to zero to avoid damaging the pressure regulator.
• To stop the compressor push the Auto-on/Off lever to the upright position (fig.3). When the compressor stops there will be a whistling sound as compressed air is vented from the compressor head. DO NOT, other than in an emergency, stop the compressor by switching off the mains power, or by pulling the plug out, as the pressure relief will not then occur and motor damage may result upon restart. When you have finished using the compressor unplug the unit from the mains power supply.
• Set the outlet pressure on the regulator to zero. Remove the air line and air tool.
• The tank must now be drained. This will release the air left in the tank and drain away condensation that may have formed within the tank.
  Choose a suitable location for this operation and/or make provision to collect the condensation. Wear ear and eye protection. Open the tank drain valve (See fig.4) slowly allowing air and moisture to bleed from the tank. After bleeding close the drain valve to prevent debris from building up in the valve .

WARNING! Water that is allowed to remain in the tank during storage will corrode and weaken the air tank which could cause the tank to rupture. To avoid serious injury drain the tank after each use or daily.

SAFETY FEATURES

Thermal cut-out: If the unit overheats the thermal cut-out will operate and shut the unit down. The thermal cut-out will automatically reset when the unit has cooled down which may take up to 30 minutes.

MAINTENANCE

WARNING! Before performing any maintenance operation, switch off the compressor, disconnect from the electricity supply, and release all air from the tank. To keep the compressor in good working condition, periodical maintenance is essential.

Operations to be carried out daily:

• Drain condensation by opening the valve located under the tank. Place a container under the valve and open the valve by turning anticlockwise. See fig.1.

Operations to be carried out every 100 hours (or more frequently, if the compressor operates in a very dusty atmosphere):

• Check the automatic cut-out at max. pressure and the automatic cut-in at 2 bar below.
• Check the condition of the air filter. If necessary remove the filter element (fig.6) and clean by blowing through, with an air line at low pressure from the clean side, or wash in soapy water, rinse, and dry. DO NOT operate the compressor without the filter as foreign bodies or dust could seriously damage the pump.

Operations to be carried out every 500 hours:

• Replace the air filter.
• Check all tube fittings and electrical connections. Inspection of pressure tank both inside and out. Under the PRESSURE SYSTEMS REGULATIONS 2000 it is the responsibility of the owner of the compressor to initiate a system of inspection that both defines the frequency of the inspection and appoints a person who has specific responsibility for carrying out the inspection.

IMPORTANT : Failure to carry out maintenance tasks may invalidate the warranty on your compressor.

SCHEDULED MAINTENANCE TABLE

Maintenance| Daily| 100

hours

| 200

hours

| 500

hours

---|---|---|---|---
Drain condensation| •|  |  |
Clean Intake filter|  | •|  |
Replace air filter|  |  |  | •
**** Check cut-out|  |  | •|
Check tube fittings and

electrical connections

|  |  |  | •

TROUBLESHOOTING

2. Air leaks from the safety valve.

3. Air leaks from the cylinder head gasket.

| 1. Run the compressor to maximum pressure, and switch it off. Brush soap solution over connections and look for bubbles. Tighten connections showing leaks. If the problem persists, contact the Authorised Service Agent.

2. Operate the safety valve manually by pulling on the ring. If the valve continues to leak when in the closed position it should be replaced.

3. Check the tightness of head bolts, if the leak continues contact the Authorised Service Agent.

The pressure switch valve leaks when the compressor is idle.| Non-return valve seal defective.| Empty the air tank. Referring to (fig.4), Remove the non- return valve cap (fig.5.3), Spring (fig.5.2), And seal (fig.5.1). Clean the seal and its seat, or if necessary replace the seal and refit.
Air leaks from the tank body or tank welds.| Internal corrosion caused by infrequent tank draining or non-permitted modifications to the tank.| The tank could rupture or explode. Cannot be repaired.

DISCONTINUE USE IMMEDIATELY

The motor stops and will not restart.| 1. Thermal cut-out has operated.

2. The supply  fuse has tripped.

| 1. Allow the unit to cool for 30 minutes then press the reset button.

2. Reset the fuse and restart the unit. If repeated tripping occurs, replace the check valve or contact the Authorised Service Agent.

The compressor stops and will not restart.| Motor failure.| Contact Authorised Service Agent.
The compressor does not stop at maximum pressure| 1. Pressure switch fault.

2. Filter clogged

3. Head gasket or valve fault

| 1. Contact an Authorised Service Agent.

2. Replace the filter element.

3. Contact an Authorised Service Agent.

Compressor noisy with metallic knock| Bearing or piston damage| Contact Authorised Service Agent.
Excessive moisture in the discharged air| High humidity environment| Drain tank after each use

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

REGISTER YOUR PURCHASE HERE

Note : It is our policy to continually improve products and as such we reserve the right to alter data, specifications, and parts without prior notice.

Important : No Liability is accepted for incorrect use of this product.

Warranty : Guarantee is 12 months from purchase date, proof of which is required for any claim

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk www.sealey.co.uk

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