wallbox IEC 61851-1 Pulsar Pro EV Charger Installation Guide

June 13, 2024
wallbox

wallbox IEC 61851-1 Pulsar Pro EV Charger

Product Information

Technical Specifications

  • Charging Mode: IEC Mode 3 61851-1

  • Dimensions without cable: 198x201x99 mm (without cable)

  • Weight without cable: 1.3 kg (without cable)

  • Operating Temperature: N/A

  • Storage Temperature: N/A

  • Environmental Ratings: IP55, IK10

  • Installation location: Indoor and outdoor use

  • Mounting Method: Stationary equipment is mounted on the wall. Floor mounting with appropriate Wallbox accessories.

  • Intended for use Location: Equipment for locations with non-restricted access and restricted accesses access.

  • Standards: CE, UKCA, EAC and RCM Mark. IEC 61851-1, IEC 61851-21-2, IEC 62196, BS 7671, IEC 60364. RED Directive 2014/53/EU and RoHS Directive 2011/65/EU

  • Electrical Specifications

  • Charging Power

    • 7.4 kW (1P)
    • 11 kW (3P)*
  • Rated Current

    • 230 V : 32A
    • 400 V : 16A
  • Configurable Current: From 6A to rated current

  • Rated Frequency : 50 Hz / 60 Hz

  • Rated diversity factor (RDF ): 1

  • Rated insulation voltage : 1430 Vrms

  • Rated diversity factor : 4000 V

  • Rated impulse withstand voltage CAT III

  • Overvoltage Category: DC 6mA

  • External RCCB required prelocal regulations : Type A or Type B

  • Protection against electric shocks : Class I

  • Cable Section : EV supply equipment connection AEVCS permanently connected to the AC mains supply network

Safety Warnings

  • Flying debris, risk of eye injury
  • Risk of electric shock. Disconnect and wait 10 mins
  • Caution Sharp element, risk of injurious cuts
  • Ground earth connection required
  • Special waste treatment

Tools and Mounting Parts

  • Required tools
    • Hammer
    • Step drill bit 32mm and bit 8mm
    • Pencil
    • Flat Screwdriver
    • Pillips Screwdriver
    • Cutting Pliers
    • Torx T20 and T15
    • Measuring Tape
    • Utility Knife
    • Spirit Level
  • Included mounting parts
    • N/A

Product Usage Instructions

Preparing the Charger

  1. Remove the two corner screws and carefully lift the cover.
  2. Carefully detach the ribbon cable to set the cover aside.
  3. Before proceeding with the installation, power off all the connections.

Installing the Wall Plate

  1. Remove the tape from the wall plate to detach it from the charger.
  2. Place the wall plate straight and mark three holes with a pencil.
  3. Drill with an appropriate-sized bit and place the wall plate in alignment with the holes.
  4. If you are mounting your charger on a solid wall, use the wall anchors provided with your charger.
  5. Fix the wall plate to the wall, ensuring not to over-tighten the screws.
  6. If case power supply wiring comes from the wall, ensure to place the wires through the wall plate hole before fixing the wall plate.

Lower Connection

  1. Both lower and rear connections are possible when installing Pulsar Pro.
  2. If you intend to install the product by using the bottom hole, pay attention to the instructions below. For the rear connection, go to section 7.
  3. Lift your charger and hang it from the top of the wall plate.
  4. Secure the charger to the wall plate with the appropriate screws, avoiding over-tighten.
  5. Make an incision on the grommet and insert the power supply cable.

Pulsar Pro – Online Installation Guide

Technical Specifications

General Specifications

  • Charging Mode (IEC61851-1)
  • Mode 3
  • Dimensions without cable
  • 198x201x99 mm (without cable)
  • Weight without cable
  • 1.3 kg (without cable)
  • Operating Temperature
  • -30 ºC to 50 ºC
  • Storage Temperature
  • -40 ºC to 70 ºC
  • Environmental Ratings
  • IP55, IK10 (High resistance)
  • installation location
  • Indoor and outdoor use
  • Mounting Method
  • Stationary equipment is mounted on the wall. Floor mounting with appropriate Wall box accessories.
  • Intended for use
  • Equipment intended for use by ordinary persons.
  • Location accesses
  • Equipment for locations with non-restricted access and restricted access.
  • Standards
  • CE, UKCA, EAC and RCM Mark. IEC 61851-1, IEC 61851-21-2,IEC 62196, BS 7671, IEC 60364. RED Directive 2014/53/EU Andros Directive 2011/65/EU

Compliant with UK regulations on smart charging

  • Charging Power 7,4 kW (1P) 11 kW (3P)* 22 kW (3P)
  • Rated Voltage AC ± 10% 230 V 400 V 400 V
  • Rated Current 32A 16A 32A

22kW charger limited to 11kW during installation

  • Configurable Current From 6A to rated current
  • Rated Frequency 50 Hz / 60 Hz
  • Rated diversity factor (RDF) 1
  • Rated insulation voltage 1430 Vrms
  • Rated diversity factor 4000 V
  • Rated impulse withstand voltage CAT III
  • Overvoltage Category DC 6mA
  • External RCCB required pre-local regulations Type A or Type B
  • Protection against electricshocks Class I
  • Cable Section Up to 13 mm²
  • EV supply equipment connection AEVCS permanently connected to the ACmains supply network

Safety Warnings

  • wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(1\)Flying debris, risk of eye injury
  • Risk of electric shock.
  • Disconnect and wait 10 mins
  • Caution
  • Sharp element, risk of injurious cuts
  • Ground earth connection required
  • Special waste treatment

Tools and Mounting Parts

Required tools

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(2\)

  • Hammer
  • Step drill bit 32mm and bit 8mm Pencil
  • Flat Screwdriver
  • Pillips Screwdriver
  • Cutting Pliers
  • Torx T20 and T15
  • Measuring Tape
  • Utility Knife
  • Spirit Level

Included mounting parts

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(3\)

  • Phillips Screws ø6 x 50 mm
  • Phillips Screws ø5 x 40 mm
  • Wall Anchors ø8 x 40 mm M32 Grommet
  • Torx Screws T20 4 x 10 mm
  • Torx Screws T15 ø3.5 x 8 mm

Preparing the Charger
Remove the two corner screws and carefully lift the cover. Then, carefully detach the ribbon cable to set the cover aside.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(4\)Before proceeding with the installation, power off all the connections.

Installing the Wall Plate
Remove the tape from the wall plate to detach it from the charger. Then, place it straight and mark three holes with a pencil. Now drill with an appropriate- sized bit and place the wall plate in alignment with the holes.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(5\)

If you are mounting your charger on a solid wall, use the wall anchors provided with your charger.

Fix the wall plate to the wall, ensuring not to over-tighten the screws.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(6\)

If case power supply wiring comes from the wall, ensure to place the wires through the wall plate hole before fixing the wall plate.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(7\)

Lower Connection

Both lower and rear connections are possible when installing Pulsar Pro. If you intend to install the product by using the bottom hole, pay attention to the instructions below. For the rear connection, go to section 7.
Lift your charger and hang it from the top of the wall plate. Secure the charger to the wall plate with the appropriate screws, avoiding over-tighten. wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(8\)

Make an incision on the grommet and insert the power supply cable.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(9\) Rear Connection
Make a hole on the back of the charger, using a Step drill bit 32mm. Then, make an incision in the grommet and insert the power supply cable.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(10\)

Fix your charger to the wall plate and then fix it using the appropriate screws.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(11\)

Visit the EMS Installation Guide for discovering which features are supported by Pulsar Pro.

Electrical Wiring

Single Phase Version

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(12\)

  • Single Phase Set-up
  • Bi-phase No Neutral
  • Single Phase PME

(UK only) can be connected to the PME supply according to BS7671:2018-amd1:2020 722.411.4.1

Three Phase Version

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(13\)

  • D. Three Phase Set-up
  • E. Three-phase No Neutral
  • F. Bi-phase Set-up

For the Three-phase No Neutral installation, check compatible EV models that support this configuration.

  • The Pulsar Pro three-phase version can be installed with A – B setups.
  • Ensure that the maximum voltage is less than 264V between L & N inputs.

Closing the Charger
Position the current selector to an appropriate setting. Then, carefully reattach the communication cable to your charger cover and close it.

Make sure that the selector does not point to 0, 8, or 9.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(14\)

Insert the four corner screws to secure your charger cover. Make sure to properly align the bottom screw opening, place the cover frame on your charger, and attach the frame with the screw. Do not over-tighten.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(15\) Installing the Plug Holder
Place the plug holder on the wall and mark the fixing points. Then, drill holes where the fixing points are marked.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(16\)

Insert the anchor screws into the fixing holes. Then secure the device to the walls by inserting and tightening the screws.

wallbox-IEC-61851-1-Pulsar-Pro-EV-Charger \(17\)

Registering the Charger
Download the myWallbox App and register.

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals