AMP RESEARCH 86235-01A PowerStep Smart Series Running Boards Installation Guide

June 13, 2024
AMP RESEARCH

AMP RESEARCH 86235-01A PowerStep Smart Series Running Boards Installation

Guide

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PowerStep Smart Series Running Boards

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Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277; 8,408,571; 9,302,626; 9,561,751; 10,053,017; CA2463717 ©2023 AMP Research. All rights reserved. Printed in USA.

AMP RESEARCH POWERSTEP SMART SERIES™ – FORD SUPER DUTY

INSTALLATION GUIDE
Attaching motor to linkage assembly

The motors must be attached to the linkage assemblies before continuing the installation process.

Exploded View

CAUTION: HANDLE WITH CARE.

To insure our customers receive all components with full integrity, we pack the motors separate from their linkage assemblies. This requires that the installer position and fasten the motor before continuing with the install. Please follow the instructions below and handle the assembly carefully.

CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the motor.

Instructions:

  1. Position the gear cover in place as shown if not already in place.
  2. Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the swing arms.
  3. After seating into place, fasten the motor with the three motor mount screws with 4mm allen wrench. Tighten screws to 36 in-lbs (4N-m). Do not over torque.

PARTS LIST AND HARDWARE IDENTIFICATION

Parts List Illustration 1

Parts List Illustration 2

Installation Illustration 1

Installation Illustration 2

Installation Illustration 3

Installation Illustration 4

Installation Illustration 5

Installation Illustration 6

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Congratulations on your purchase of the genuine AMP Research PowerStep! Here’s what you should know…


Automatic power deploy:

The running boards will extend down and out when the doors are opened.

Automatic power stow:
The running boards will return to the stowed position when the doors are closed. There will be a 2-second delay before the running boards move to the stowed position.

Automatic stop:
If an object is in the way of the moving running board, the running board will automatically stop.
To reset, clear any obstruction, then simply open and close the door to resume normal operation.


Manually set in the deployed (OUT) position for access to the roof:

The running boards can be manually set in the deployed position by firmly holding the step down with your foot while at the same time closing the door. To resume normal operation, open and close the door.


Maintenance:
In adverse conditions, debris such as mud, dirt, and salt may become trapped in the running board mechanism, possibly leading to unwanted noise. If this occurs, manually set the running boards to the deployed position and flush the front and rear hinge arms with a high-pressure car wash wand.
Avoid spraying the motors directly. After washing, apply silicone spray lubricant to the hinge pivot pins.
Do not apply silicone, wax or protectants like Armor All® to the running board stepping surface.

Caution! Keep hands away when the running board is in motion.

WARNING

Be sure to read and precisely follow the provided instructions when installing this product. Failure to do so could place the vehicle occupants in a potentially dangerous situation. After installing or reinstalling, re-check to insure that the product is properly installed.

The material that your product is made from can be recycled. Please also consider recycling the packaging that your product came in.

References

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