EMPIRE DVP42FP91N-6 Direct Vent Zero Clearance Gas Fireplace Owner’s Manual
- August 14, 2024
- Empire
Table of Contents
- EMPIRE DVP42FP91N-6 Direct Vent Zero Clearance Gas Fireplace
- Specifications
- Safety Information
- Important Safety Precautions
- Installation Instructions
- Frequently Asked Questions
- REQUIREMENTS FOR MASSACHUSETTS
- INTRODUCTION
- 37 (.1040) P-213 – (DVP48FP(3,7,9)) 1/8″(3.2mm)
- FIREPLACE BARRIER SCREENS
- VENTING FIREPLACE – TOP
- MAINTENANCE AND SERVICE (CONT’D)
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
EMPIRE DVP42FP91N-6 Direct Vent Zero Clearance Gas Fireplace
Specifications
- Model: EMPIRE DVP42FP91N-6
- Heater Models: DVP(42,48) FP3(0,1,2,3)(N,P)-4, DVP(42,48)FP9(1,3) (N,P)-6, DVP(42,48) FP7(0,1,2,3)(N,P)-5
- Gas-Fired UL File No.: MH30033
- Hot Glass Warning: Barrier required for safety
Safety Information
- Keep away from flammable vapors and liquids.
- Installation and service must be done by qualified professionals.
- Ensure proper ventilation and follow the manufacturer’s instructions.
- Avoid touching hot glass surfaces to prevent burns.
Important Safety Precautions
- Operate the appliance with the glass front panel installed.
- Keep the appliance away from furniture and draperies due to high temperatures.
- Supervise children and keep them away from hot surfaces to prevent burns or injuries.
- Install a physical barrier to restrict access to at-risk individuals.
- If the barrier is damaged, replace it with the manufacturer’s specified barrier.
Installation Instructions
- Follow the provided installation manual carefully.
- Ensure the appliance is properly vented before enclosing the vent pipe assembly.
- Only use the type of gas indicated on the rating plate.
- Do not modify the appliance for use with other gases without a certified kit.
Frequently Asked Questions
Q: Can this appliance be used in a mobile home?
A: Yes, this appliance may be installed in a manufactured or mobile home where
not prohibited by local codes.
Q: What should I do if the glass panel is damaged?
A: If the glass panel is damaged, contact the manufacturer for a replacement
panel to ensure safety.
Q: Is professional installation required?
A: Yes, installation and service must be performed by a qualified installer or
service agency to ensure proper operation and safety.
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EMPIRE DVP42FP91N-6 Owner’s Manual
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INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could
result in serious injury, death or property damage.
— Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS · Do not try to light any appliance. · Do not
touch any electrical switch; do not use any phone in your building. · Leave
the building immediately. · Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions. · If you cannot
reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
WARNING
DIRECT-VENT ZERO
CLEARANCE GAS FIREPLACE HEATER MODELS:
MILLIVOLT STANDING PILOT
DVP(42,48) FP3(0,1,2,3)(N,P)-4
REMOTE RF
DVP(42,48)FP9(1,3) (N,P)-6
INTERMITTENT PILOT
DVP(42,48) FP7(0,1,2,3)(N,P)-5
GAS-FIRED UL FILE NO. MH30033
WARNING
If not installed, operated and maintained in accordance with the
manufacturer’s instructions, this product could expose you to substances in
fuel or from fuel combustion which can cause death or serious illness.
This appliance may be installed in an aftermarket, permanently located,
manufactured home (USA only) or mobile home, where not prohibited by state or
local codes.
This appliance is only for use with the type of gas indicated on the rating
plate. This appliance is not convertible for use with other gases, unless a
certified kit is used.
HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW
CHILDREN TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is
provided with this appliance and shall be installed for the protection of
children and other at-risk individuals.
NOTE: Barrier required, but may be sold separately.
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
WARNING
1. “Due to high temperatures, the appliance should be located out of traffic
and away from furniture and draperies.”
2. “Children and adults should be alerted to the hazards of high surface
temperature and should stay away to avoid burns or clothing ignition.”
3. “Young children should be carefully supervised when they are in the same
room as the appliance. Toddlers, young children, and others may be susceptible
to accidental contact burns. A physical barrier is recommended if there are
at-risk individuals in the house. To restrict access to a fireplace or stove,
install an adjustable safety gate to keep toddlers, young children, and other
at-risk individuals out of the room and away from hot surfaces.”
4. For appliances requiring a barrier, as determined under Clause 5.15.4: “A
barrier designed to reduce the risk of burns from the hot viewing glass is
provided with this appliance and shall be installed for the protection of
children and other at-risk individuals.”
5. “If the barrier becomes damaged, the barrier shall be replaced with the
manufacturer’s barrier for this appliance.”
6. “Clothing or other flammable material should not be placed on or near the
appliance.”
7. “Any safety screen, guard, or barrier removed for servicing an appliance
must be replaced prior to operating the appliance” (see Clause 4.1.6).
8. “Installation and repair should be done by a qualified service person. The
appliance should be inspected before use and at least annually by a
professional service person. More frequent cleaning might be required due to
excessive lint from carpeting, bedding material, et cetera. It is imperative
that control compartments, burners, and circulating air passageways of the
appliance be kept clean.”
9. The instructions for an appliance optionally for use with glass doors (or
equivalent) shall state that, “Only doors certified with the appliance shall
be used.”
10. The instructions for an appliance not intended for use with glass doors
(or equivalent) shall emphasize that the appliance is not for use with glass
doors.
11. Where applicable, provide a means by which the consumer can identify the
barrier, (such as graphic representation, clear description, or reference
marking).
WARNING
CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below
for each appliance connected to the venting system being placed into operation
could result in carbon monoxide poisoning or death. The following steps shall
be followed for each appliance connected to the venting system being placed
into operation, while all other appliances connected to the venting system are
not in operation:
1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal pitch, as
required in the National Fuel Gas Code ANSI Z223.1/NFPA 54 or the National Gas
and Propane Installation Code CSA B149.1 and these instructions. Determine
that there is no blockage or restriction, leakage, corrosion and other
deficiencies which could cause an unsafe condition.
3. As far as practical, close all building doors and windows and all doors
between the space in which the appliance(s) connected to the venting system
are located and other spaces of the building.
4. Close fireplace dampers.
5. Turn on clothes dryers and any appliance not connected to the venting
system. Turn on any exhaust fans, such as range hoods and bathroom exhausts,
so they are operating at maximum speed. Do not operate a summer exhaust fan.
6. Follow the lighting instructions. Place the appliance being inspected into
operation. Adjust the thermostat so appliance is operating continuously.
7. Test for spillage from draft hood equipped appliances at the draft hood
relief opening after 5 minutes of main burner operation. Use the flame of a
match or candle.
8. If improper venting is observed during any of the above tests, the venting
system must be corrected in accordance with National Fuel Gas Code, ANSI
Z223.1/NFPA and/or National Gas and Propane Installation Code, CSA B149.1.
9. After it has been determined that each appliance connected to the venting
system properly vents when tested as outlined above, return doors, windows,
exhaust fans, fireplace dampers and any other gas-fired burning appliance to
their previous conditions of use.
SAFETY INFORMATION FOR USERS OF PROPANE GAS
Propane is a flammable gas which can cause fires and explosions. In its
natural state, propane is odorless and colorless.
You may not know all the following safety precautions which can protect both
you and your family from an accident. Read them carefully now, then review
them point by point with the
members of your household. Someday when there may not be a minute to lose,
everyone’s safety will depend on knowing exactly what to do. If, after reading
the following information,
you feel you still need more information, please contact your
gas supplier.
PROPANE GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the
odorant put in the Propane Gas. That’s your signal to go into immediate
action!
· Do not operate electric switches, light matches, use your phone. Do not do
anything that could ignite the gas.
· Get everyone out of the building, vehicle, trailer, or area. Do that
IMMEDIATELY.
· Close all gas tank or cylinder supply valves. · Propane Gas is heavier than
air and may settle in low areas
such as basements. When you have reason to suspect a gas leak, keep out of
basements and other low areas. Stay out until firefighters declare them to be
safe.
· Use your neighbor’s phone and call a trained Propane Gas service person and
the fire department. Even though you may not continue to smell gas, do not
turn on the gas again. Do not re-enter the building, vehicle, trailer, or
area.
· Finally, let the service man and firefighters check for escaped gas. Have
them air out the area before you return. Properly trained Propane Gas service
people should repair the leak, then check and relight the gas appliance for
you.
NO ODOR DETECTED – ODOR FADE
Some people cannot smell well. Some people cannot smell the odor of the
chemical put into the gas. You must find out if you can smell the odorant in
propane. Smoking can decrease your ability to smell. Being around an odor for
a time can affect your sensitivity or ability to detect that odor. Sometimes
other odors in the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a gas odor can
make it easier to smell.
The odorant in Propane Gas is colorless, and it can fade under some
circumstances. For example, if there is an underground leak, the movement of
the gas through soil can filter the odorant.
Odorants in Propane Gas also are subject to oxidation. This fading can occur
if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry
and other materials and fabrics in a room. That will take some of the odorant
out of the gas, reducing its odor intensity.
Propane Gas may stratify in a closed area, and the odor intensity could vary
at different levels. Since it is heavier than air, there may be more odor at
lower levels. Always be sensitive to the slightest gas odor. If you detect any
odor, treat it as a serious leak. Immediately go into action as instructed
earlier.
SOME POINTS TO REMEMBER
· Learn to recognize the odor of Propane Gas. Your local Propane Gas Dealer
can give you a “Scratch and Sniff” pamphlet. Use it to find out what the
propane odor smells like. If you suspect that your Propane Gas has a weak or
abnormal odor, call your Propane Gas Dealer.
· If you are not qualified, do not light pilot lights, perform service, or
make adjustments to appliances on the Propane Gas system. If you are
qualified, consciously think about the odor of Propane Gas prior to and while
lighting pilot lights or performing service or making adjustments.
· Sometimes a basement or a closed-up house has a musty smell that can cover
up the Propane Gas odor. Do not try to light pilot lights, perform service, or
make adjustments in an area where the conditions are such that you may not
detect the odor if there has been a leak of Propane Gas.
· Odor fade, due to oxidation by rust or adsorption on walls of new cylinders
and tanks, is possible. Therefore, people should be particularly alert and
careful when new tanks or cylinders are placed in service. Odor fade can occur
in new tanks, or reinstalled old tanks, if they are filled and allowed to set
too
long before refilling. Cylinders and tanks which have been out of service for
a time may develop internal rust which will cause odor fade. If such
conditions are suspected to exist, a periodic sniff test of the gas is
advisable. If you have any question about the gas odor, call your Propane Gas
Dealer. A periodic sniff test of the Propane Gas is a good safety measure
under any condition.
· If, at any time, you do not smell the Propane Gas odorant and you think you
should, assume you have a leak. Then take the same immediate action
recommended above for the occasion when you do detect the odorized Propane
Gas.
· If you experience a complete “gas out,” (the container is under no vapor
pressure), turn the tank valve off immediately. If the container valve is left
on, the container may draw in some air through openings such as pilot light
orifices. If this occurs, some new internal rusting could occur. If the valve
is left open, then treat the container as a new tank. Always be sure your
container is under vapor pressure by turning it off at the container before it
goes completely empty or having it refilled before it is completely empty.
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the
side wall horizontal vented gas fueled equipment, the installing plumber or
gasfitter shall observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the floor level where the gas
equipment is to be installed. In addition, the installing plumber or gasfitter
shall observe that a battery operated or hard wired carbon monoxide detector
with an alarm is installed on each additional level of the dwelling, building
or structure served by the side wall horizontal vented gas fueled equipment.
It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon
monoxide detectors a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic, the hard wired
carbon monoxide detector with alarm and battery back-up may be installed on
the next adjacent floor level. b. In the event that the requirements of this
subdivision can not be met at the time of completion of installation, the
owner shall have a period of thirty days to comply with the above
requirements; provided, however, that during said thirty day period, a battery
operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as
required in accordance with the above provisions shall comply with NFPA 720
and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently
mounted to the exterior of the building at a minimum height of eight feet
above grade directly in line with the exhaust vent terminal for the
horizontally vented gas fueled heating appliance or equipment. The sign shall
read, in print size no less than 1/2 inch in size, “GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally
vented gas fueled equipment shall not approve the installation unless, upon
inspection, the inspector observes carbon monoxide detectors and signage
installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1
through 4: 1. The equipment listed in Chapter 10 entitled “Equipment Not
Required To Be Vented” in the most current edition of NFPA 54 as adopted by
the Board; and 2. Product Approved side wall horizontally vented gas fueled
equipment installed in a room or structure separate from the dwelling,
building or structure used in whole or in part for residential purposes. (d)
MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When
the manufacturer of a Product Approved side wall horizontally vented gas
fueled equipment does not provide the parts for venting the flue gases, but
identifies “special venting systems”, the following requirements shall be
satisfied by the manufacturer: 1. The referenced “special venting system”
instructions shall be included with the appliance or equipment installation
instructions; and 2. The “special venting systems” shall be Product Approved
by the Board, and the instructions for that system shall include a parts list
and detailed installation instruction. (e) A copy of all installation
instructions for all Product Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists for venting instructions,
and/or all venting design instructions shall remain with the appliance or
equipment at the completion of the installation.
INTRODUCTION
Instructions to Installer 1. Installer must leave instruction manual with
owner after
installation. 2. Installer must have owner fill out and mail warranty card
supplied
with the fireplace. 3. Installer should show owner how to start and operate
the fireplace. This direct vent gas fireplace heater is designed to operate
with all combustion air being siphoned from the outside of the building and
all exhaust gases expelled to the outside of the building. The information
contained in this manual pertains to all models and gas control systems unless
otherwise noted.
WARNING
This unit is not for use with solid fuels.
Appliance Certification This fireplace is design certified in accordance with
American National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater and shall be
installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure
compliance with local codes-including permits and inspections.
The fireplace, when installed, must be electrically grounded in accordance
with local codes or, in absence of local codes, with the National Electric
Code ANSI/NFPA 70 or Canadian Electric code, CSA C22.1, if an external
electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room in the U.S.A.
and Canada.
Qualified Installing Agency Installation and replacement of gas piping, gas
utilization equipment or accessories and repair and servicing of equipment
shall be performed only by a qualified agency. The term “qualified agency”
means any individual, firm, corporation or company which either in person or
through a representative is engaged in and is responsible for (a) the
installation or replacement of gas piping or (b) the connection, installation,
repair or servicing of equipment, who is experienced in such work, familiar
with all precautions required and has complied with all the requirements of
the authority having jurisdiction.
Commonwealth of Massachusetts: The installation must be made by a licensed
plumber or gas fitter in the Commonwealth of Massachusetts.
The installation must conform with local codes or, in the absence of local
codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54 Natural Gas and
Propane Installation Code, or CSA B149.1 in Canada. Available from the
American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y.
10036.
WARNING
ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS. Improper
installation or use of the fireplace can cause serious injury or death from
fire, burns, explosions, or carbon monoxide poisoning.
Any alteration of the original design, installed other than as shown in these
instructions or use with a type of gas not shown on the rating plate is the
responsibility of the person and company making the change. Important All
correspondence should refer to complete Model Number, Serial Number and type
of gas.
High Altitude When installing this unit at an elevation above 2000 feet (in
the United States) it may be necessary to decrease the input rating by
changing the existing burner orifice to a smaller size. Generally, input
should be reduced 4 percent for each 1000 feet above sea level. However, if
the heating value of the gas has been reduced, this general rule may not
apply. Check with local gas utility for proper orifice size identification.
Canadian High Altitude Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada), check
with local authorities.
Consult your local gas utility for assistance in determining the proper
orifice for location.
Preparation This direct vent gas fireplace and its components are tested and
safe when installed in accordance with this Installation Manual. Report to
your dealer any parts damaged in shipment, specifically check glass condition.
Do not install unit with damaged, incomplete, or substitute parts. Read all
instructions before starting installation and follow these instructions
carefully during installation to insure maximum benefit and safety. Failure to
follow them will void your warranty and may present a fire hazard.
The warranty will be voided by, and the warranter disclaims any responsibility
for the following actions: · Installation of any damaged fireplace or vent
system component. · Modification of the fireplace or direct vent system. ·
Installation other than as instructed by Empire Comfort Systems,
Inc. · Improper positioning of the logs, glass door or decorative rock. ·
Installation and/or use of any component part not manufactured
or approved by manufacturer.Page 6
39359-4-0320
SPECIFICATIONS
Input Btu/hr Maximum
Btu/hr Minimum (millivolt only) KWH (Maximum) (Minimum)
Orifice Air Shutter Opening
Orifice Air Shutter Opening Height without standoff
DVP42 28,000 (Natural) 28,000 (Propane) 19,000 (Natural) 22,000 (Propane)
8.2 5.5 NATURAL #38 (.1015) P-203 – (DVP42FP(3,7,9)) 1/8″(3.2mm) PROPANE #52
(.0635″) P-185 FULL OPEN 34 3/4″(883mm)
DVP48 30,000 (Natural) 30,000 (Propane) 20,500 (Natural) 24,000 (Propane)
8.8 6.0
37 (.1040) P-213 – (DVP48FP(3,7,9)) 1/8″(3.2mm)
1.65MM P-250 FULL OPEN
34 3/4″(883mm)
Width
43″(1092mm)
49″(1245mm)
Depth Gas Inlet Shutoff Valve (Pipe)
19 7/8″(505mm) 1/2 NPT
19 7/8″(505mm) 1/2 NPT
NOTICE: Air shutter settings are factory minimum settings. Some venting configurations may require minor air shutter adjustments for optimum performance.
Remote Control Options And Accessories FRBC FRBTC TMW TRW FWS-1 FREC FBB4
Description Millivolt/IP Battery Remote ON/OFF
Millivolt/IP Battery Remote T-Stat Millivolt/IP WIRELESS Wall Thermostat
Millivolt/IP REED SWITCH Wall Thermostat
Millivolt/IP Wall Switch Electric Remote Blower Assembly
FIREPLACE BARRIER SCREENS
Model
Description
Used On
DVFB42TBL
Fireplace Barrier Screen, Matte Black
DVP42FP
DVFB48TBL
Fireplace Barrier Screen, Matte Black
DVP48FP
NOTICE: A firescreen is required for operation of the appliance, but are sold separately. Follow the instructions that come with your firescreen for proper installation.
Models DVP42FP3(0,1) DVP42FP3(0,1) DVP42FP7(0,1) DVP42FP7(0,1)
DVP42FP91 DVP42FP91 DVP48FP3(0,1) DVP48FP3(0,1) DVP48FP7(0,1) DVP48FP7(0,1)
DVP48FP91 DVP48FP91
CONVERSION KITS Description
Propane to Natural Natural to Propane Propane to Natural Natural to Propane
Propane to Natural Natural to Propane Propane to Natural Natural to Propane
Propane to Natural Natural to Propane Propane to Natural Natural to Propane
Part Numbers 18824 18821 32016 32021 35462 35463 18825 18822 32017 32022 35464 35445
39359-4-0320
Page 7
VENT SYSTEM IDENTIFICATION
Begin the vent system installation by selecting the type of venting to be
installed and the path that it will take. Verify that clearances are met
throughout the path of the venting system. Determine if the fireplace is to be
vented out the top or out the rear.
NOTICE: Some fireplaces cannot be vented out the rear of the fireplace.
Determine how the vent system will be terminated out the side of the house or
through the roof. Verify clearances for the termination.
When selecting a vent system for use with the fireplace, refer to the “Special
Vent Systems” section in this manual to determine what systems are acceptable.
Check all clearances and venting components. Identify if any problems existing
in the vent system. Use Figure 22 on page 17 for top venting, or Figure 35 on
page 22 for rear venting to eliminate issues after installation. Check pipe
diameter on vent system and fireplace to verify the size is the same.
NOTICE: All outer connection joints must be sealed with aluminum tape, screws
or silicone sealant rated above 300°F/149°C. The inner flue joints do not
require any sealant.
Page 8
*NOTE: If using three 90° elbows during horizontal termination. See Figure 30.
Figure 1
SPECIAL VENTING COMPONENTS (DURAVENT) See Empire Comfort Systems Retail Price List for Duravent part numbers and pricing. Special DV Vent Kits Available from Empire Comfort Systems, Inc. dealers.
DVVK-4VP
Direct-Vent Fireplace Vent Kit – Vertical, Includes SD46DVA-VCH, SD46DVA-F6 and SD46DVA-SC
DVVK-4RE
Direct-Vent Fireplace Vent Kit, Thru-the-wall, for 5 to 13-3/4 inch wall thickness
DVVK-4TP
Direct-Vent Fireplace Vent Kit for Top Vent, Thruthe-wall, 8 to 11 inch wall thickness, Includes SD46DVA-HC, SD46DVA-E90, SD46DVA-09, SD46DVA-08A and SD46DVAWT
DVVK-4TSP
Direct-Vent Fireplace Vent Kit for Top Vent, Thruthe-wall, 5 to 7 inch wall thickness, Includes SD46DVA-HC, SD46DVA-E90, SD46DVA-06 and SD46DVA-WT
Direct-Vent Fireplace Vent Kit for Rear Vent, 6 to DVVK-5RP 12 inch wall
thickness, Includes SD-58DVA06,
SD-58DVAHC, and SD58DVAWTEC
DVVK-5TP
Direct-Vent Fireplace Vent Kit for Top Vent, Thruthe-wall, 4 to 6 inch wall thickness, Includes SD58DVAE90, SD58DVAHC, SD58DVA06, and SD58DVAWTEC
DVVK-5VP
Direct Vent Fireplace Vent Kit – Vertical, Includes SD58DVAVCH, SD58DVASC, and SD58DVAF6
*DVVK-5F Horizontal Flex Vent Kit (4′ Flex) (1.22m)
*DVVK-4F Direct-Vent Fireplace Horizontal Flex Vent Kit
*Empire Flex Vent Kits
NOTE: Appliances can use the DVVK-4 Hard Pipe Vent Systems, only if using a
SD58DVA-X46 adaptor.
39359-4-0320
SPECIAL VENT SYSTEMS
The following vent systems are acceptable for use with the DVP (42,48) series
fireplaces:
· Duravent® Pro 5″ – 8″ · American Metal Products 5″ – 8″ · Selkirk Direct-
Temp® 5″ – 8″ · Security Secure Vent® 5″ – 8″ · Excel DV Venting 5″ – 8″ · BDM
5″ – 8″ · MetalFab SureSeal® 5″ – 8″ · Olympia VENTIS® · Empire Flexvent Kit
DVVK-5F
The following vent systems are acceptable for use with the adaptor vertically
off top of fireplace only:
· Duravent ® Pro 4″ – 6 5/8″ · American Metal Products 4″ – 6 5/8″ · Selkirk
Direct-Temp ® 4″ – 6 5/8″ · Security Secure Vent ® 4″ – 6 5/8″ · Excel DV
Venting 4″ – 6 5/8″ · BDM 4″ – 6 5/8″ · MetalFab SureSeal ® 4″ – 6 5/8″ ·
Empire Horizontal Round Termination Kits DVVK-4RE, DVVK-4REVS
NOTE: SD58DVA-X46 Not for use with Flex Vent Kits. For use with Duravent® Pro
4″- 6″ Hard Pipe venting only.
FIREPLACE DIMENSIONS
DVP42 DVP48
A
43″ (1092mm)
49″ (1245mm)
B
40″ (1016mm)
46″ (1168mm)
C
25 1/16″ (636 mm)
25 1/16″ (636 mm)
D
37 5/8″ (956 mm)
37 5/8″ (956 mm)
E
34 3/4″ (883 mm)
34 3/4″ (883 mm)
F
G
19 7/8″
26″
(505 mm) (660 mm)
19 7/8″
26″
(505 mm) (660 mm)
H
7 1/8″ (181 mm)
7 1/8″ (181 mm)
I
26 1/2″ (826 mm)
32 1/2″ (826 mm)
J
13 1/4″ (337 mm)
16 1/4″ (413 mm)
K
12 3/4″ (324 mm)
12 3/4″ (324 mm)
39359-4-0320
Figure 2
Page 9
CLEARANCES
CLEARANCE TO COMBUSTIBLES
Back
0″ (0 mm)
Side
0″ (0 mm)
Floor
0″ (0 mm)
Top Stand-off
0″ (0 mm)
Top Framing Edge
3″ (76 mm)
Mantel Chart
NOTE A: See Figure 5 for maximum mantel depth. NOTE B: See Figure 5 for
minimum height above unit.
Figure 3
Combustible Material No greeting cards, stockings or ornamentation of any type
should be placed on or attached to the fireplace. The flow of heat can ignite
combustibles.
Figure 5
Clearances Clearance from top front edge of fireplace to ceiling is 36″
Clearance from side of fireplace to adjacent sidewall is 6″. See Figure 6.
(914mm)
Figure 4 Page 10
Figure 6 39359-4-0320
LOCATING FIREPLACE
NOTICE: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section.
When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions, a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of the appliance.
CORNER INSTALLATION
ANGLED CORNER INSTALLATION
CABINET INSTALLATION
ISLAND INSTALLATION
FLUSH WALL INSTALLATION
ROOM DIVIDER INSTALLATION
Figure 7
39359-4-0320
Page 11
GAS SUPPLY
The gas pipeline can be brought in through the right or left side of the
appliance. Consult the current National Fuel Gas Code, ANSI Z223.1
CAN/CGA-B149 (.1 or .2) installation code.
RECOMMENDED GAS PIPE DIAMETER
Pipe Length
Schedule 40 Pipe Inside Diameter
Natural Propane
Tubing, Type L Outside Diameter
Natural Propane
0-10ft 0-3m
1/2″ 12.7mm
3/8″ 9.5mm
1/2″ 12.7mm
3/8″ 9.5mm
11-40ft 4-12m
1/2″
1/2″
5/8″
1/2″
12.7mm 12.7mm 15.9mm 12.7mm
41-100ft 13-30m
1/2″
1/2″
12.7mm 12.7mm
3/4″ 19mm
1/2″ 12.7mm
101-150ft 31-46m
3/4″ 19mm
1/2″ 12.7mm
7/8″ 22.2mm
3/4″ 1.9 mm
NOTICE: Never use plastic pipe. Check to confirm whether your local codes
allow copper tubing or galvanized. NOTICE: Since some municipalities have
additional local codes, it is always best to consult your local authority and
installation code. The use of the following gas connectors is recommended: —
ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings. — ANS Z21.45 Assembled Flexible Appliance Connectors of Other
Than All-Metal Construction The above connectors may be used if acceptable by
the authority having jurisdiction. The Commonwealth of Massachusetts requires
that a flexible appliance connector cannot exceed three feet in length.
FLEXIBLE GAS LINE CONNECTION
FLEX TUBING
TEE HANDLE
FLARE FITTING
Natural Gas Propane Gas
Natural Gas Propane Gas
FLARE SHUT OFF VALVE
Figure 8
GAS SUPPLY
GAS SUPPLY PRESSURE (INCHES W.C.)
Minimum
Normal
Maximum
4.5″
7.0″
*14.0″
10.8″
11.0″
*14.0″
MANIFOLD PRESSURE (INCHES W.C.)
Normal (HI)
3.5″
10.0″
*NOTE: Remote “RF” Models – 10.5″ w.c. maximum
Installing a New Main Gas Shut-Off Each appliance should have its own manual gas shut-off. A manual main gas shut-off should be located in the vicinity of the unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation. Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made. Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!
NOTICE: The millivolt gas controls are equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8″ test point up stream of the control. On direct ignition valves, hex plugs may be replaced with hose fittings for pressure checks, then reinstalled before operating fireplace. When using copper or flex connector use only approved fittings. The appliance and it’s individual shut off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).
CAUTION
If one of the procedures results in pressures in excess of 1/2 psig (14″ w.c.)
(3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.
Checking Manifold Pressures Both Propane and Natural Gas valves have a built-
in pressure regulator in the gas valve. Natural Gas models will have a
manifold pressure of approximately 3.5″ w.c. (.871kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5″ w.c. (1.120kPa)
for the purpose of input adjustment to a maximum of 14.0″ w.c. (3.484kPa).
Propane Gas models will have a manifold pressure approximately 10.0″ w.c.
(2.49kPa) at the valve outlet with the inlet pressure to the valve from a
minimum of 10.8″ w.c. (2.68kPa) for the purpose of input adjustment to a
maximum of 14.0″ w.c. (3.484kPa).
GAS LINE HOLE (BOTH SIDES)
2″
10″ FROM FRONT OF
APPLIANCE TO GAS LINE HOLE
Figure 9
Page 12
39359-4-0320
INSTALLATION
Framing and Finishing 1. Choose unit location. 2. Frame in fireplace with a
header across the top. It is important
to allow for finished face when setting the depth of the frame. See Figure
10B. 3. Attach fireplace to frame using nailing flange. Preset depth to suit
facing material (adjustable to 1/2″, 5/8″ or 3/4″ depths). NOTICE: Fireplace
must mount flush to facing material. If facing material requires more depth
than 3/4″, mark and drill two 1/8″ holes into fireplace side at appropriate
depth. Bend standoff tabs as needed to move fireplace flush with facing
material. See Figure 10A. 4. Use eight 1/2″ hex-head screws supplied in
hardware package, to screw through slotted holes in nailing flange and then
screw into pre-drilled holes on fireplace side. Measure from face of fireplace
to face of nailing flange to determine final depth.
Vent Pipe Clearance NOTE: Maintain one inch of clearance around top vent pipe.
See Figure 11. For rear vent, maintain a minimum 1″ clearance to the bottom
and sides of the vent, and 3″ clearance to combustibles above the vent pipe.
See Figure 12.
Figure 11 – Top Vent
Figure 10A
Figure 12 – Rear Vent
39359-4-0320
Figure 10B
Page 13
INSTALLATION (CONT’D)
Flush Mount Mantel Installation The fireplace must extend 3/4″ beyond finished
wall surface when using a flush mount mantel. Refer to Figure 13 to locate
nailing flanges on fireplace sides. Mark and drill two 1/8″ holes into
fireplace side to mount each nailing flange. Use eight 1/2″ hex-head screws
supplied in hardware package to attach nailing flanges to fireplace sides.
Figure 13
Attention: When fireplace is installed in optional full cabinet mantel or
corner mantel the four nailing flanges shown in Figure 10A will not be
installed on the side of outer casing. The fireplace will be attached to the
full cabinet mantel or corner mantel with the two nailing flanges located on
the top of the outer casing assembly.
Framing Fireplace framing can be built before or after the fireplace is set in
place. Framing should be positioned to accommodate wall covering and fireplace
facing material. The fireplace framing should be constructed of 2 x 4 lumber
or heavier. The framing headers may rest on the fireplace standoffs. Refer to
Figure 14 for minimum framing dimensions.
CAUTION
Measure fireplace dimensions and verify framing methods, and wall covering
details before framing construction begins.
Framing dimension “A” includes a three inch clearance for standoffs on
firebox. After installing firebox into framing, the finished wall surface must
cover the three inch opening above the firebox.
DVP42
DVP48
“A”
37 3/4″
37 3/4″
“B”
43 3/8″
49 3/8″
“C”
19 7/8″
19 7/8″
Figure 14
Attention: Add 3-3/4″ to “A” dimensions when using a flush mantel base.
WARNING
If a base or mantel is not used and the appliance is installed directly on
carpeting, tile or other combustible material other than wood flooring, it
shall be installed on a metal or wood panel extending the full width and depth
of the appliance. The vertical dimension in Figure 14 must be adjusted when a
metal or wood panel is placed beneath the appliance.
Finishing Finish the walls with the material of your choice. Figure 5 on page
10 shows the minimum vertical and corresponding maximum horizontal dimensions
of mantels or other combustible projections above the top front edge of the
fireplace. Only non-combustible materials may be used to cover the black
fireplace front.
WARNING
When finishing the fireplace never obstruct or modify the air inlet/outlet
louvers in any manner. Provide adequate clearances around air openings into
the combustion chamber.
CAUTION
If the joints between the finished wall and the fireplace surround (top and
sides) are sealed, a 300°F minimum sealant material must be used. These joints
are not required to be sealed. Only non-combustible material (using 300°F
minimum adhesive if needed), can be applied as facing to the fireplace
surround.
Page 14
39359-4-0320
Flush Wall Installation
INSTALLATION (CONT’D)
Attention: Cold climate installation recommendation: When installing this unit
against a non-insulated exterior wall, it is recommended that the outer walls
be insulated to conform to applicable insulation codes.
Vent Runs In planning the installation for the fireplace, it is necessary to
install certain components before the appliance is completely positioned and
installed. These include the direct vent system, gas piping for the appliance
and the electrical wiring. (If the fan option is used.) The appliance can be
mounted on any of the following surfaces: 1. A flat, hard combustible
(burnable) surface. 2. A raised wooden platform. 3. Four corner supports.
(Example: Four concrete masonry blocks.)
These supports must be positioned so they contact all four perimeter edges on
the bottom of the unit (if allowed by local codes).
NOTICE: Discard insulation and retainer when venting from the top of the
fireplace.
TOP, 90° ELBOW WITH HORIZONTAL TERMINATION
Figure 15 Combustible Surround Installation
Figure 16 NOTICE: For mantelshelf requirements, see Figure 5 on page
39359-4-0320
Figure 17 Page 15
INSTALLATION (CONT’D)
REAR ONLY, STRAIGHT OUT THE BACK
CORNER INSTALLATION TOP, 90° ELBOW TO HORIZONTAL OUT THE WALL
“A” 6″(152mm) 9″(229mm)
12″(305mm)
“B” 5 1/8″(130mm) to 6 /2″(165mm) 8 1/8″(206mm) to 91/2″(241mm)
11 1/8″(283mm) to 12 1/2″ (317mm)
MODEL DVP 42,48
DVP 42
DVP 42
Figure 18
TOP, 90° ELBOW TO HORIZONTAL OUT THE WALL
Dim. A B C D
DVP42
45 3/8″ 1152mm
32 1/8″ 816mm
13 3/8″ 34 mm
64 1/8″ 1628mm
DVP48
49 5/8″ 1260mm
35 1/8″ 892mm
15 1/2″ 39 mm
70 1/8″ 1781mm
Figure 20
CORNER INSTALLATION REAR, 45° ELBOW TO HORIZONTAL OUT THE WALL
“A” 6″(152mm) 9″(229mm) 12″(305mm)
“B” 11 1/4″(286mm) to 12 3/4″(324mm) 14 1/4″(362mm) to 15 3/4″(400mm) 17
1/4″(438mm) to 18 3/4″(476mm)
Figure 19
“C”
4 3/4″(121mm) to 6 1/4″(159mm)
7 3/4″(197mm) to 9 1/4″(235MM)
10 3/4″(273mm) to 12 1/4″(311mm)
Page 16
“A” 6″(152mm) 9″(229mm) 12″(305mm)
DVP42 “B”
4″(102mm) to 5 1/2″(140mm) 6″(152mm) to 7 /2″(191mm) 9″(229mm) to 10
1/2″(267mm)
Figure 21
DVP48 “B”
4″(102mm) to 5″(127mm)
6″(152mm) to 7 1/2″(191mm) 9″(229mm) to 10 1/2″(267mm)
39359-4-0320
VENTING FIREPLACE – TOP
To Use the Vent Graph 1. Determine the height of the center of the horizontal
vent
pipe. Using this dimension on the Sidewall Vent Graph, locate the point it
intersects with the slanted graph line. 2. From the point of this
intersection, draw a vertical line to the bottom of the graph. 3. Select the
indicated dimension, and position the unit in accordance with same.
EXAMPLE A: If the vertical dimension from the floor of the unit is 35 feet,
the horizontal run to the outer wall flange must not exceed 6.5 feet.
EXAMPLE B: If the vertical dimension from the floor of the unit is 6.5 feet,
the horizontal run to the outer wall flange must not exceed 14.5 feet.
Special Note: For each 45 degree elbow installed in the horizontal run, the
length of the horizontal run MUST be reduced by 18″ (45cm). This does not
apply if the 45 degree elbows are installed on the vertical part of the vent
system. Reduce 3′ for every 90° elbow.
Example: According to the chart the maximum horizontal vent length is 20′ and
if two 45 degree elbows are required in the horizontal vent it must be reduced
to 17′.
The maximum number of 45 degree elbows permitted per side wall installation is
two. These elbows can be installed in either the vertical or horizontal run.
NOTE: On vertical venting the first elbow does not get counted.
Venting Graph (Dimensions in Feet)
39359-4-0320
Acceptable vertical and horizontal vent run. (40′ maximum vertical and 20′
maximum horizontal) Unacceptable vertical and horizontal vent run.
Figure 22
Page 17
VENTING FIREPLACE – TOP (CONT’D)
Below Grade Installation When it is not possible to meet the required vent
terminal clearances of 12″ (305mm) above grade level, a snorkel kit is
recommended. It allows installation depth down to 7″ (178mm) below grade
level. The 7″ (178mm) is measured from the center of the horizontal vent pipe
as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting system is
installed below ground, we recommend a window well with adequate and proper
drainage to be installed around the termination area.
TYPICAL BASEMENT INSTALLATION
Figure 23
Examples of possible venting systems using one 90° elbow. Eight feet is listed
as minimum vertical vent run with 20 feet of maximum horizontal vent run.
Vertical dimensions are based on centerline to centerline of pipe. Horizontal
dimensions are based on centerline of pipe to end of termination.
Figure 24
Examples of possible venting systems using two 90° elbows.
V is listed as minimum vertical dim
ensions and H1 + H2 is
listed as total of maximum horizontal dimensions. The maximum
vertical and horizontal distances for two 90° elbows as shown in
Figure 25 is 20 feet.
Attention: Refer to Figure 22 for additional venting requirements.
Page 18
Figure 25
39359-4-0320
VENTING FIREPLACE – TOP (CONT’D)
SEE FIGURE 22 FOR PERMISSIBLE “H” AND “V” DIMENISONS.
Figure 26
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS
WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE
FIREPLACE SERIES DVP42FP
DVP48FP
HARD ELBOW DIMENSIONS
“A”
“B”
“C”
43-1/2″ (1105mm)
5″ (127mm)
7″ (178mm)
43-1/2″ (1105mm)
5″ (127mm)
7″ (178mm)
FIREPLACE SERIES DVP42FP
DVP48FP
FLEX PIPE 90 DEGREE BEND
“A”
“B”
“C”
46″ (1143mm)
5″ (127mm) 7″ (178mm)
46″ (1143mm)
5″ (127mm)
7″ (178mm)
Positioning the Fireplace Determine the exact position of the appliance so the
direct vent termination will be centered (if possible) between two studs. This
will avoid any extra framing. All vent kit pipes should be assembled on the
unit after the unit is moved into the final position.
Cutting the Hole After the fireplace has been positioned in its permanent
location, the hole through the exterior wall of the house can be cut. This
hole must be 12″ (305mm) high x 10″ (254mm) wide with its center line
determined by the amount of vertical rise and horizontal run of the
termination. See Figure 26. When locating the hole it must be noted that the
bottom of the cap must be 12″ (305mm) above the ground level, and top of the
cap must be no less than 18″ (457mm) below a combustible projection, and no
closer than 9″ (229mm) to any wall running parallel to vent termination. See
Figure 27.
39359-4-0320
Figure 27
Figure 28
Page 19
EXAMPLES – TOP VENT RUN
Figure 29
Figure 31
Page 20
Figure 30
39359-4-0320
VENTING EXAMPLES WHEN USING SD58DVA-X46 ADAPTOR VERTICALLY OFF TOP OF
FIREPLACE ONLY
Simpson Duravent® venting only.
Figure 32 39359-4-0320
Figure 33
SD58DVA-X46 ADPATOR
Example H1 = 2ft V1 = 20ft
Figure 34
Page 21
VENTING FIREPLACE – REAR
To Use the Vent Graph 1. Determine the height of the center of the horizontal
vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point
it intersects with the slanted graph line. 2. From the point of this
intersection, draw a vertical line to the bottom of the graph. 3. Select the
indicated dimension, and position the unit in accordance with same.
EXAMPLE A: If the vertical dimension from the floor of the unit is 12 feet, 4
inches the horizontal run to the outer wall flange must not exceed 12 feet, 3
inches.
EXAMPLE B: If the vertical dimension from the floor of the unit is 6 feet, 9
inches the horizontal run to the outer wall flange must not exceed 6 feet, 6
inches.
Special Note: For each 45 degree elbow installed in the horizontal run, the
length of the horizontal run MUST be reduced by 18″ (45cm). This does not
apply if the 45 degree elbows are installed on the vertical part of the vent
system. Reduce 3′ for every 90° elbow.
Example: According to the chart the maximum horizontal vent length is 20′ and
if two 45 degree elbows are required in the horizontal vent it must be reduced
to 17′.
The maximum number of 45 degree elbows permitted per side wall installation is
two. These elbows can be installed in either the vertical or horizontal run.
Venting Graph (Dimensions in Feet)
Page 22
Acceptable vertical and horizontal vent run. Unacceptable vertical and
horizontal vent run.
Figure 35
39359-4-0320
EXAMPLES – REAR VENT RUN
MODEL
DVP42 DVP48
MAXIMUM LENGTH H1
24″
24″
Figure 38
Figure 36
MODEL
DVP42 DVP48
MAXIMUM LENGTH H1
24″
24″
39359-4-0320
Figure 37
Figure 39
Page 23
REAR VENT CONVERSION
Figure 40
Converting flue take-off to rear venting When switching out the flue and inlet
vent collars to run horizontally
off the rear vent, the following steps must be taken.
1. Remove the inlet vent collar (8 screws) and flue collar (4 screws) from
the top of the fireplace, and set to the side.
2. Remove the inlet cover plate and flue cover plate located on the back of
the fireplace. These will be used to close the top flue and inlet openings.
3. Insert the insulation retainer bracket and insulation into the top
flue pipe before reinstalling the flue cover plate over the top flue with 4
screws.
4. Reinstall the inlet cover plate over the top inlet opening with 4 screws.
See illustration above.
5. Install the flue collar assembly to the rear flue with 4 screws. 6.
Install the inlet vent collar to the rear of the fireplace with 8
screws. 7. This completes the conversion for a rear vent application.
WARNING
For top vented installations, the insulation and retainer are to be removed from the flue pipe and discarded.
Page 24
39359-4-0320
VENT CLEARANCES
Figure 41
A= Clearance above grade, veranda, porch, deck, or balcony
B= Clearance to window or door that may be open
C= Clearance to permanently closed window
Canadian Installations1 US Installations2
12 in (30 cm)
12 in (30cm)
6 in (15 cm) for appliances 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW)
6 in (15 cm) for appliances 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW)
12 in (30 cm)
12 in (30 cm)
D= Vertical clearance ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal
24 in (61 cm)
E= Clearance to unventilated soffit
12 in (30 cm)
24 in (61 cm) 12 in (30 cm)
F= Clearance to outside corner
G= Clearance inside corner
6 in (15 cm) 9 in (23 cm)
6 in (15 cm) 9 in (23 cm)
H= Clearance to each side of center line extended above meter/regulator assembly
3 ft (91 cm) within a height 15 ft (4.5 m) above the meter/regulator assembly
3 ft (91 cm)
ATTENTION: Vinyl Soffit, Vinyl Ceiling, Vinyl Overhang Disclaimer Clearances are to heat resistant material (i.e. wood, metal). This does not include vinyl. Empire Comfort Systems Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings or vinyl ventilated/unventilated soffits.
I= Clearance to service regulator vent outlet
Canadian Installations1 US Installations2
3 ft (91 cm)
6 ft
J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance
6 in (15 cm) for appliances 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW)
K= Clearance to a mechani-
cal air supply inlet
6 ft (1.83 m)
L= Clearance above paved sidewalk or paved driveway located on public property
7 ft (2.13 m)
6 in (15 cm) for appliances 10,000 Btuh (3 kW), 9 in (23 cm) for appliances >
10,000 Btuh (3 kW) and 50,000 Btuh (15 kW), 12 in (30 cm) for appliances >
50,000 Btuh (15 kW)
3 ft (91 cm) above if within 10 ft (3 m) horizontally
7 ft (2.13 m)
M= Clearance under veranda, porch deck, or balcony
12 in (30 cm)
12 in (30 cm)
1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code
2 In Accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code
A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings
Permitted only if veranda,, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
- For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, one of the following shall be indicated:
Clearance in accordance with local installation codes and the requirements of the gas supplier.
39359-4-0320
Page 25
8″ VENTING FRAMING AND FINISHING
Installing Support Brackets A horizontal pipe support MUST BE used for each 3
feet of horizontal run. The pipe supports should be placed around the pipe and
nailed in place to framing members. There MUST BE a 3 inch clearance to
combustibles above 8 inch diameter pipe and elbows and 1 inch clearance on
both sides and bottom of the 8 inch diameter pipe to combustibles on all
horizontal pipe sections and elbows.
Vertical runs of this vent systems must be supported every 4 feet above the
appliance flue outlet by wall brackets attached to the 8 inch vent pipe and
secured with nails or screws to structural framing members.
Figure 42
Installing Firestops Firestops are required for safety whenever the vent
system passes through an interior wall, an exterior wall, or a ceiling. These
firestops act as a firebreak heat shield and as a means to insure that minimum
clearances are maintained to the vent system.
Horizontal runs in the vent system which pass through either interior or
exterior walls, require the use of wall firestops on both sides of the wall
through which the vent passes.
Cut an appropriate sized hole in the wall. See Figure 43. Position the
firestop on the interior side of the wall for the hole.
Attention: Wall firestop hole is off-set towards bottom of wall opening.
Secure with nails or screws. Continue the vent run through the firestop. See
Figure 43.
Figure 43
Vertical runs of this system which pass through ceilings require the use of
ONE ceiling firestop at the hole in each ceiling through which the vent
passes.
Position a plumb bob directly over the center of the vertical vent component
and mark the ceiling to establish the center point of the vent. Drill a hole
or drive a nail through this center point and check the floor above for any
obstructions such as wiring or plumbing runs. Reposition the appliance and
vent system, if necessary, to accommodate ceiling joists and/or obstructions.
Cut a 10 1/2 inch x 10 1/2 inch hole through the ceiling, using the center
point previously marked. Frame the hole with framing lumber the same size as
the ceiling joists. See Figure 44. If the area above the ceiling is NOT an
attic, position and secure the ceiling firestop on the ceiling side of the
previously cut and framed hole. See Figure 45. If the area above the ceiling
is an attic, position and secure the firestop on top of the previously framed
hole. See Figure 46.
NOTE: Remove insulation from the framed area in the attic before installing
the firestop and/or vent pipes.
Page 26
39359-4-0320
8″ VENTING FRAMING AND FINISHING (CONT’D)
Figure 44
Figure 46
See Horizontal Termination Page 31 and Vertical Termination Pages 32 and 33.
Figure 45
39359-4-0320
Page 27
6-5/8 INCH VENTING FRAMING & FINISHING
Installing Support Brackets A horizontal pipe support MUST BE used for each 3
feet of horizontal run. The pipe supports should be placed around the pipe and
nailed in place to framing members. There MUST BE a 3 inch clearance to
combustibles above 6 inch diameter pipe and elbows and 1 inch clearance on
both sides and bottom of 6 inch pipe to combustibles on all horizontal pipe
sections and elbows.
Vertical runs of this vent systems must be supported every 4 feet above the
appliance flue outlet by wall brackets attached to the 6 inch vent pipe and
secured with nails or screws to structural framing members.
Figure 47
Installing Firestops Firestops are required for safety whenever the vent
system passes through an interior wall, an exterior wall, or a ceiling. These
firestops act as a firebreak heat shield and as a means to insure that minimum
clearances are maintained to the vent system.
Horizontal runs in the vent system which pass through either interior or
exterior walls, require the use of wall firestops on both sides of the wall
through which the vent passes.
Position the firestops on both sides of the 10 inch x 11 inch hole, previously
cut. Secure with nails or screws. The heat shields of the firestops MUST BE
placed towards the top of the hole. Continue the vent run through the
firestops. See Figure 48.
Figure 48
Vertical runs of this system which pass through ceilings require the use of
one ceiling firestop at the hole in each ceiling through which the vent
passes.
Position a plumb bob directly over the center of the vertical vent component
and mark the ceiling to establish the center point of the vent. Drill a hole
or drive a nail through this center point and check the floor above for any
obstructions such as wiring or plumbing runs. Reposition the appliance and
vent system, if necessary, to accommodate ceiling joists and/or obstructions.
Cut a 10 inch x 10 inch hole through the ceiling, using the center point
previously marked. Frame the hole with framing lumber the same size as the
ceiling joists. See Figure 49. If the area above the ceiling is NOT an attic,
position and secure the ceiling firestop on the ceiling side of the previously
cut and framed hole. See Figure 50. If the area above the ceiling is an attic,
position and secure the firestop on top of the previously framed hole. See
Figure 51.
NOTE: Remove insulation from the framed area in the attic before installing
the firestop and/or vent pipes.
Page 28
Figure 49
39359-4-0320
6-5/8 INCH VENTING FRAMING & FINISHING (CONT’D)
Figure 50
Figure 51
See Horizontal Termination Page 31 and Vertical Termination on Pages 32 and
33.
39359-4-0320
Page 29
TERMINATION CLEARANCES
Termination clearance for buildings with combustible and noncombustible
exteriors.
INSIDE CORNER
OUTSIDE CORNER
RECESSED LOCATION
“A” = COMBUSTIBLE 9″ (229mm) = NONCOMBUSTIBLE 2″ (51mm)
BALCONY WITH PERPENDICULAR SIDE WALL
“F” = COMBUSTIBLE 6″ (152mm) = NONCOMBUSTIBLE 6″ (152mm)
BALCONY WITH NO SIDE WALL
“C” = CLEARANCE FROM CORNER IN RECESSED LOCATION COMBUSTIBLE 9″ (229mm)
NONCOMBUSTIBLE 2″ (51mm)
“D” = MINIMUM WIDTH FOR BACK WALL OF A RECESSED LOCATION COMBUSTIBLE 38″
(965mm) NONCOMBUSTIBLE 24″ (610mm)
“E” = MAXIMUM DEPTH OF 48″ (1219mm) FOR RECESSED LOCATION
“G” = COMBUSTIBLE 9″ (229mm) = NONCOMBUSTIBLE 2″ (51mm)
“H” = COMBUSTIBLE 18″ (457mm) = NONCOMBUSTIBLE 12″ (305mm)
“I” = COMBUSTIBLE 12″ (457mm) = NONCOMBUSTIBLE 12″ (305mm)
Figure 52
Vertical Sidewall Installations Important! Minimum clearance between vent
pipes and combustible materials is 3″ (76mm) on top, and 1″ (25mm) on bottom
and sides. Important! When vent termination exits through foundation less than
20″ below siding outcrop, the vent pipe must extend outward so that the
horizontal vent terminal is located flush to, or behond the outcrop siding..
Information on Various Venting Routes and Components Important: It is always
best to locate the fireplace in such a way that minimizes the number of
offsets and horizontal vent length. Since it is very important that the
venting system maintain its balance between the combustion air intake and the
flue gas exhaust, certain limitations as to vent configurations apply and must
be strictly adhered to. The graph showing the relationship between vertical
and horizontal side wall venting will help to determine the various vent
lengths allowable.
The horizontal vent run refers to the total length of vent pipe from the flue
collar of the fireplace to the face of the outer wall. The maximum horizontal
vent run is 20 feet (457 cm) when the vertical vent rise is 8 feet (244 cm).
See Figure 22, page 17.
Venting terminals shall not be recessed into wall or siding.
Page 30
39359-4-0320
HORIZONTAL TERMINATION
NOTE: Termination cap should pass through the wall firestop from the exterior
of the building. Adjust the termination cap to its final exterior position on
the building.
WARNING Termination cap must be positioned so that arrow is pointing up.
Attach the termination cap with the four wood screws provided. Before
attachment of the termination, run a bead of silicone sealant rated above
250°F on its outside edge too, so as to make a seal to the exterior wall.
NOTE: Wood screws can and should be replaced with appropriate fasteners for
use on stucco, brick, concrete or other types of siding.
CAUTION If exterior walls are finished with vinyl siding, (or materials that
could become discolored or warp) it is necessary to install a vinyl siding
standoff. The vinyl siding standoff will be installed between the vent
termination and the exterior wall. See Figure 53. This horizontal vent
termination bolts onto the flat portion of the vinyl siding standoff, so an
air space will exist between the wall and the termination cap.
Figure 53
39359-4-0320
Page 31
VERTICAL TERMINATION
Locate and mark the center point of the venting pipe. Using a nail on the
underside of the roof and drive this nail through this center point. Make the
outline of the roof hole around this center point.
NOTE: Size of the roof hole dimensions depend on the pitch of the roof. There
must be a 1 inch clearance (25mm) to the vertical pipe sections. This
clearance is to all combustible material.
Cover the opening of the vent pipe and cut and frame the roof hole. Use
framing lumber the same size as the roof rafters and install the frame
securely. Flashing anchored to frame must withstand high winds. The storm
collar is placed over this joint to make a water-tight seal. Non-hardening
sealant should be used to completely seal this flashing installation.
Determining Minimum Vent Height Above the Roof.
WARNING
Major U.S. building codes specify minimum chimney and/or vent height above the
roof top. These minimum heights are necessary in the interest of safety. These
specifications are summarized in Figure 54.
ROOF PITCH
H (Min.)
Flat to 6/12
12″ (305 mm)
6/12 to 7/12
15″ (381 mm)
Over 7/12 to 8/12
18″ (457 mm)
Over 8/12 to 16/12
24″ (610 mm)
Over 16/12 to 21/12
36″ (914 mm)
Figure 54
Note that for steep roof pitches, the vent height must be increased. In high
wind conditions, nearby trees, adjoining roof lines, steep pitched roofs, and
other similar factors can result in poor draft, or down-drafting. In these
cases, increasing the vent height may solve this problem.
When terminating the vent cap near an exterior wall or overhang, maintain
minimum clearances as shown in Figure 55.
Figure 55
General Maintenance Conduct an inspection of the venting system semi-annually.
Recommended areas to inspect are as follows: 1. Check areas of the venting
system which are exposed to
the elements for corrosion. These will appear as rust spots or streaks and, in
extreme cases, holes. These components should immediately be replaced. 2.
Remove the cap and shine a flashlight down the vent. Remove any bird nests or
other foreign material. 3. Check for evidence of excessive condensate, such as
water droplets forming in the inner liner and subsequently dripping out at
joints. Condensate can cause corrosion of caps, pipe and fittings. It may be
caused by having excessive lateral runs, too many elbows and exterior portions
of the system being exposed to cold weather. 4. Inspect joints to verify that
no pipe sections or fittings have been disturbed and, consequently, loosened.
Also, check mechanical supports, such as wall straps or plumbers’ tape for
rigidity.
Venting terminal shall not be recessed into a wall or siding.
A removable panel or other means must be provided in the enclosure for visual
inspection of the flue connection.
NOTE: This also pertains to vertical vent systems installed on the outside of
the building.
Slide the vertical vent cap over the ends of the vent pipe and secure. See
Figure 56.
Page 32
39359-4-0320
VERTICAL TERMINATION (CONT’D)
Installing the Vent System in a Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or it’s vent system. Vertical vent runs on the outside of a building may be, but are not required to be installed inside a chase.
Vertical Through the Roof Applications Your Gas Fireplace has been approved
for: a) Vertical installations up to 40 feet in height. b) Two sets of 45
degree elbow offsets within these vertical
installations. From 0 to a maximum of 8 ft. a vent pipe can be used between
elbows. c) Wall straps must be used to support offset pipe every 4′.
This application will require that you first determine the roof pitch and use
the appropriate venting components.
Figure 56
CAUTION Treatment of firestop spacers and construction of the chase may vary
with the type of building. These instructions are not substitutes for the
requirements of local building codes. Therefore, your local building codes
must be checked to determine the requirements for these steps.
NOTE: When installing this vent system in a chase, it is always good building
practice to insulate the chase as you would the outside walls of your home.
This is especially important for cold climate installations. Upon completion
of building your chase framing, install the vent system by following the
instructions in this manual. Remember to build the chase large enough so that
minimum clearance of combustible materials (including insulation) to the vent
system are maintained. Reassembly and Resealing Vent Pipe System Attach vent
pipe to inlet and outlet vent adaptor on fireplace in either the vertical or
horizontal position, replace horizontal and vertical pipe lengths, elbows and
horizontal or vertical termination kit. All vent system components lock into
place by sliding the concentric pipe section with four equally spaced interior
beads onto the appliance collar or previously installed component end with
four equally spaced indented sections. When the internal beads of each
starting outer pipe line up, rotate pipe section clockwise 90° (approximately
three inches). The vent pipe is now locked together. Continue replacing
components per the vent system configuration. Be certain that each succeeding
vent component is securely fitted and locked into the preceding component in
the vent system.
39359-4-0320
Figure 57 Page 33
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS
NOTICE: For top vent installation only: Use of a SD58DVA-X46 adaptor is
required.
CAUTION
Sharp edges, use protective gloves when installing.
Tools Needed for Installation: · Sheet metal snips · 5/16″ nut driver ·
Phillips head screwdriver – #2 · High temperature sealant or furnace cement
rated for
continuous use at 600oF minimum · Measuring tape
Parts Verification See parts list on page 36 to verify components included in
this vent kit prior to installation.
NOTICE: A SD58DVA-X46 adaptor must be used in conjunction with the DVVK4RE
(top vent connection only). See Figure 59.
NOTICE: If installing onto wood, lap, or vinyl siding, the vinyl siding kit
should be used (sold separately, part number DV-822).
The vinyl siding vent kit, DV-822, is available from Empire Comfort Systems,
Inc. The depth is 3″ (76mm), which enables the vent cap to be extended away
from vinyl siding or projections. The wall depth plus the additional 3″ (76mm)
depth of the vinyl siding vent cap extension should not exceed a total depth
of 13 3/4″ (349mm).
If wall depth exceeds 13 3/4″ (349mm), extend system using 6 5/8″ (168mm) x 4″
(102mm) rigid venting (See Fireplace Instructions for approved lengths) See
Figure 59.
Installing Wall Thimble/Firestop Assembly 1. Fix fireplace to permanent
location. If using rigid venting system,
install up to the location where it will exit the building.
2. Cut hole in wall for wall thimble/firestop assembly (Figure 58) into your
combustible wall. Note: On brick or block exterior wall a 7″ (178mm) diameter
hole needs to be cut.
Measure the total wall thickness to determine whether or not the extension
thimble is to be used. If the combustible wall depth is over 5 3/8″ (137mm),
then the extension thimble should be used. See Figure 58.
3. Install the wall thimble assembly through the framed opening so the
firestop plate is on the interior wall (Figure 58). Telescope section should
extend all the way through the exterior wall. Attach with four 10 x 1″ screws.
4. When placing the vent cap on an exterior wall covered with combustibles
such as wood, lap, or vinyl siding, install the vinyl siding kit to the
exterior wall sheathing.
Figure 58
SD58DVA-X46 ADAPTOR
Figure 59 Cutting Vent Tubes This is the most important part of the
installation. With the fireplace (and the rigid venting system if used) fixed
to its permanent location, the 6 5/8″ (168mm) diameter air inlet tube and the
4″ (102mm) diameter flue outlet tube are to be marked and cut using the
following procedure. 5. Attach the inlet tube to the outside mounting plate.
Align
tinnerman clips on the tabs of the air inlet tube to the holes on outside
mounting plate, and fix with two #10 x 1/2″ screws. 6. With the vinyl siding
kit installed to wall (if necessary), insert the 6 5/8″ (168mm) diameter tube
with outside mounting plate attached through hole in wall. Connect to collar
on fireplace or rigid vent system. Measure between wall or vent cap extension
and outside mounting plate. See Figures 60 and 61.
Page 34
39359-4-0320
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS
Figure 60
9. Mark or wrap tape completely around the tubes at the marked points to help
in making a true cut. Do not crimp or enlarge tubes.
10. From outside: Push the 6 5/8″ (168mm) diameter inlet tube/ mounting plate
onto end of rigid venting system to correct position. Fasten the outside
mounting plate to the vinyl siding kit or wall with four 10 x 1 1/2″ screws.
(Ensure upward slope).
11. From inside: Attach the inlet tube to the collar on the back of the
fireplace (or the rigid venting system) using three self tapping screws.
12. Seal the 4″ (102mm) diameter flue outlet tube. Follow instructions and
diagram. See Figure 62.
13. Fasten 4″ (102mm) diameter flue outlet tube in place. Do not “twist” the
flue outlet tube into the fireplace collar (or rigid venting system). Hold the
tube by the seam and push in using a perpendicular “rocking” motion. This
ensures the seam on the tube stay intact.
14. Fasten vent cap end using three 10 x 1/2″ screws to mounting plate.
Figure 61
7. Remove outside mounting plate with tube attached from wall. Mark and cut
the extra length of the 6 5/8″ (168mm) diameter tube from the opposite end. Do
not crimp or enlarge tube.
8. Attach the 4″ (102mm) diameter flue outlet tube onto the rigid venting
system or directly to fireplace. Ensure the 4″ (102mm) diameter flue outlet
tube is placed as far as possible onto the rigid venting system. Mark the 4″
(102mm) diameter flue outlet tube 2 1/2″ (64mm) beyond the vinyl siding kit or
wall. See Figure 61. Remove the 4″ (102mm) diameter flue outlet tube from
rigid venting system. When installing directly to fireplace, tape gasket needs
to be used.
Sealing 4″ (102mm) Diameter Flue Outlet Tube Figure 62
NOTICE: Tape gasket to be applied prior to installing to fireplace flue outlet
tube only. Tape gasket should not be used when mating the flue outlet tube to
a rigid venting system.
39359-4-0320
Page 35
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS
Follow correct option according to venting method.
Connecting Directly to Fireplace If the air inlet and flue outlet tubes are to
be connected directly to the unit (no rigid venting system is being used),
then the gasket provided must be used to seal the 4″ (102mm) flue outlet tube.
Peel the paper off the self-adhesive gasket and then wrap it around the end of
the tube (if tube was cut, it is recommended to use cut end) as shown in
Figure 62. Pull the gasket tight at all times while wrapping it around tube.
The gasket ends should align, to form a complete seal. The overlapped section
should NOT come in contact with the seam in the tube. Apply high temperature
sealant to the opposite end of the tube (on the inside of the tube). The end
with the gasket will attach to the back of the unit. Continue with Step 13.
Index Number
1 2 3 4 5 6
PARTS LIST
Part Number
Description
DV769
Vent Cap Assembly
19193
Outside Mounting Plate
19194
Air Inlet Tube
DV524
Flue Outlet Tube
19196
Firestop/Thimble Assembly
20527
Gasket
Connecting to Rigid Vent System If the air inlet and flue outlet tubes are to
be connected to a rigid venting system (and not directly to the back of the
unit), then do not use the gasket provided. High temperature sealant should be
applied to the outside of the 4″ diameter (102mm) flue outlet tube (if tube
was cut, it is recommended to use cut end) and to the inside of the tube on
the end that connects to the vent cap.
Figure 63
Page 36
39359-4-0320
DVVK-5F FLEX VENT INSTRUCTIONS
The DVVK-5F FLEX VENT KIT includes the following components: · (1) Horizontal
Termination Cap · (1) 4-foot section of Flex vent with spacers (5″ flue/8″
outer pipe) with flue adapter collar · (1) Wall Firestop/Thimble Assembly ·
Hardware pack that includes band clamps and screws
Flex venting can be installed either vertically or horizontally off of the DVP
Series fireplaces. When installing a horizontal vent run from top connections,
maintain at least ½” rise for every 12″ of vent run. When venting horizontal
off the rear vent connections, allow a minimum rise of 2″. Refer to the Figure
53 when mounting termination near vinyl siding.
CAUTION
· Always stretch and secure venting with wire or metal strapping to ensure
that the horizontal runs do not sag.
· If space permits, it is generally easier to attach venting in the top vent
configuration.
· Because of sharp edges, always use gloves when handling the flex vent
components.
· Vent connections should overlap a minimum of 1″ for proper sealing.
· Always follow the general venting requirements for vent terminal location,
vent lengths, and clearance to combustible materials.
INSTALLATION 1. Unpack vent components and check that all items are included.
2. Check to see that the vent spacer springs are located around
the flue vent at 8″ and 12″ intervals along its length. See Figure 64. If not,
stretch the spacer springs to about 15″ long and wrap them around the flue,
then interlock the ends of each spring about 2″. See Figure 65. Maintain equal
distance between spring spacers.
4. Install the Wall Firestop/Thimble assembly as required through the wall.
Refer to the venting charts in the fireplace manual to determine the proper
height and size of the vent opening. The minimum opening should be 10″ wide by
12″ high. The minimum combustible clearance from the horizontal vent is 1″
from sides and bottom, and 3″ above the vent pipe. See Figure 67.
5. In most cases, after determining the length of the vent that is needed, it
may be easier to install the flue and outer vent pipes to the Termination Cap
first, then from the outside, feed the venting through the wall to the
fireplace.
6. If the venting is to long, trim off any excess vent before attaching the
vent end connectors.
7. Attach the Termination Cap to the outside of the house.
CAUTION
Do not use force when installing the Horizontal Vent Termination into the flex
venting. Always stretch venting out first, then cut off excessive vent
material prior to sliding the vent termination into the flue and inlet
venting. Forcing the termination cap into the flex venting will deform the
flue venting, which will restrict the exhaust gases, and cause improper
operation of the fireplace.
8. Prior to making the vent connections, apply high temperature sealant (600
degree F min.) to the vent connections before securing with the band clamps
provided. Note: the flue pipe end without the adapter is to be installed to
the Termination Cap.
9. Apply sealant to the outside of the flue pipe adapter and connect to the
flex flue pipe. Then insert the adapter into the fireplace flue. Secure flue
adapter to the fireplace flue with a minimum of two screws provided. See
Figure 66.
10. Attach the Outer Vent pipe to the 8″ diameter collar on the fireplace
with a large band clamp provided. Sealant may also be used on the outer vent
connections.
11. Check all vent connections for tightness. Make sure horizontal venting
has the proper rise and combustible clearances required. Refer to venting
charts in fireplace instruction manual.
Figure 64
Figure 66
Figure 65 3. Use existing 8″ diameter inlet collar to attach outer vent pipe.
39359-4-0320
Figure 67
Page 37
PROPANE GAS CONVERSION
Model
DVP42 DVP48
A
AIR SHUTTER SETTINGS
Opening “A” Full Open Full Open
Figure 68
BURNER ORIFICE
Propane Orifice #52 #51
Page 38
39359-4-0320
LOG IDENTIFICATION
LOG DESCRIPTION
PART NUMBER
DVP42FP
DVP48FP
FRONT VIEW
Log A
R10349
R10357
TOP VIEW
Log B
R10350
R10358
Log C
R10351
R10359
Log D
R10352
R10360
39359-4-0320
Page 39
LOG PLACEMENT (4 LOG SET)
Before you begin: If you are installing logs into the DVP42 or DVP48 model
then this fireplace is supplied with a set of four ceramic fiber logs. Do not
handle these logs with your bare hands. Always wear gloves to prevent skin
irritation from ceramic fibers. After handling logs, wash your hands gently
with soap and water to remove any traces of fiber.
The positioning of logs is critical to safe and clean operation of this
fireplace. Sooting and other problems may result if the logs are not properly
and firmly positioned in the fireplace. Please refer to Figure 69, Figure 70,
and Figure 71 and corresponding WARNING, when completing the following log
placement steps.
1. Remove top louver, grasp louver, lift and pull forward. 2. Lower bottom
louver, lift and hinge forward. 3. Release two glass frame spring clamps at
bottom of firebox NOTE: For step by step log placement instructions with
images, see pages 41-45.
Ember Placement 1. Place decorative rock in front of grates and sides of main
burner.
2. After all logs are properly positioned, place small “dime” size pieces of
Rockwool lightly across the front round “blueflame” ports. Place the ember
material (Rockwool pieces) side by side. Do not stack more than one layer of
embers across the burner ports. See Figure 69.
3. Replace glass door onto firebox. 4. Secure the two glass frame spring
clamps at bottom of firebox. 5. Align the tabs on top louver brackets with
slots in front posts
to secure top louver. 6. Close bottom louver. Lift slightly to engage the end
tabs into
the slots in fireplace sides to close louver panel.
ATTENTION: Do not place decorative rock on logs or on burner. The decorative rock should only be placed on the fireplace floor.
Figure 69
WARNING Failure to position the parts in accordance with this diagram or
failure to use only parts specifically approved with this appliance may result
in property damage or personal injury.
Figure 70
Index No.
1 2 3 4
LOG SET PARTS LIST
Part Number
DVP42
DVP48
Desciption
R10349
R10357
REAR LOG
R10350
R10358
FRONT LEFT LOG
R10351
R10359 FRONT RIGHT LOG
R10352
R10360
TOP BRANCH
WARNING
If flame lifts off burner and goes out, verify insulation and retainer were
removed. See page 24.
Page 40
Figure 71
39359-4-0320
LOG PLACEMENT – DVP(42,48)
1. Place Log A (#1) onto two pins on rear log support as shown below.
39359-4-0320
Page 41
LOG PLACEMENT – DVP(42,48)
2. Place Log B (#2) onto two left, front pins on burner pan as shown below.
Page 42
39359-4-0320
LOG PLACEMENT – DVP(42,48)
3. Place Log C (#3) onto two right, front pins on burner pan as shown below.
39359-4-0320
Page 43
LOG PLACEMENT – DVP(42,48)
4. Place Log D (#4) onto one pin on Log A and one on Log B as shown below.
Page 44
39359-4-0320
LOG PLACEMENT – DVP(42,48)
5. Log assembly is completed.
39359-4-0320
Page 45
MILLIVOLT SYSTEM OPERATING INSTRUCTIONS
750 Millivolt System The standing pilot (750 millivolt system) is a continuous
burning pilot. The pilot remains ON even when the main burner is OFF.
When you ignite the pilot, the thermopile produces millivolts (electrical
current) which energizes the magnet in the gas valve. After 30 seconds to 1
minute time period you can release the gas control knob and the pilot will
stay ON. Allow your pilot flame to operate an additional one to two minutes
before you turn the gas control knob from the PILOT position to the ON
position. This time period allows the millivolts (electrical current) to
build-up to a sufficient level allowing the gas control to operate properly.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls
found in this manual and on labels found in control compartment behind the
door assembly.
CAUTION
During the initial purging and subsequent lightings, never allow the gas valve
control knob to remain depressed in the “pilot” position without pushing the
piezo ignitor button at least once every second.
2. During the operating season, leave the control valve knob in the “ON”
position. This will allow the pilot flame to remain lit. Turn the burner flame
on or off with the fireplace Remote/OFF/ ON switch, wall switch or remote
controls.
NOTICE: The gas control valve allows you to increase or decrease the height of
the main burner flame. The control valve has a pressure regulator with a knob
as shown in Figure 72. Rotate the knob clockwise to “HI” to increase the flame
height and counterclockwise to “LO” to decrease the flame height.
3. When the operating season is over, turn the Remote/OFF/ON switch to “OFF”
and the control valve to “OFF”. The system, including the pilot light, will be
shut down.
The OWNER should carefully read and follow these operating instructions at all
times. Lower the door assembly to view the gas controls for the fireplace.
Initial Lighting Upon completing the gas line or turning the gas valve on
after it has been in the “OFF” position, a small amount of air will be in the
lines. When first lighting the fireplace, it will take a few minutes for the
lines to purge themselves of this air. Once the purging is complete, the
fireplace will light and operate satisfactorily.
Subsequent lightings of the appliance will not require such purging if the gas
valve is not turned to “OFF.”
Pilot Flame The thermopile/thermocouple (standing pilot) tips should be
covered with flame.
Figure 73
Figure 72
Page 46
39359-4-0320
MILLIVOLT SYSTEM OPERATING INSTRUCTIONS
STANDING PILOT OPERATING INSTRUCTIONS Remote/Off/On Switch The fireplace is
equipped with a Remote/OFF/ON switch. A wire harness is attached to the
Remote/OFF/ON switch. The red, black and green (wires) female push-ons attach
to the Remote/OFF/ON switch. At the opposite end of the wire harness, the
black and green (wires) female push-ons attach to the gas valve. An additional
green wire and the red wire, which are stripped and bare, will attach to one
of the accessories that can be purchased for use with your fireplace.
Operation of REMOTE/OFF/ON Switch with no Accessories To ignite main burner,
turn the control knob on the gas valve from the PILOT position to the ON
position. Turn the Remote/OFF/ON switch from the OFF position to the ON
position. The additional green wire and red wire, which are stripped and bare
are not used.
Wall Switch, FWS-1 Connect the green and red, stripped and bare, wires on the
REMOTE/ OFF/ON switch wire harness to the wall switch using wire nuts. Turn
the REMOTE/OFF/ON switch to the Remote position. Pivot the rocker switch on
the FWS-1 to the ON position.
Wall Thermostats (optional)
TRW – Wireless for Millivolt models TMV – Reed switch for Millivolt models
Battery Operated Remote Controls, FRBC, FBRTC, and TRW Connect the green and
red, stripped and bare, wires on the REMOTE/OFF/ON switch wire harness to the
remote receiver that is a component in the remote kit using wire nuts. Turn
the REMOTE/ OFF/ON switch to the remote position. Follow instructions included
with the remote to complete installation. Note: If batteries fail in the
remote, and immediate heat is desired, turn the REMOTE/OFF/ON switch from the
REMOTE position to the ON position.
Electric (120 volt) Operated Remote Control, FREC
Connect the green and red, stripped and bare, wires on the REMOTE/ OFF/ON
switch wire harness to the wires on remote receiver that is a component in the
FREC. Turn the REMOTE/OFF/ON switch to the REMOTE position. Follow
instructions in the FREC to complete installation.
NOTE: If electric (120 Volt) fails in FREC, and immediate heat is desired,
turn the REMOTE/OFF/ON switch from the REMOTE position to the ON position.
Installation of Remote Receiver Place remote receiver on the floor of
fireplace behind the louver as far forward as possible.
Attention: The velcro loop and hook are not necessary in this installation but
can be used to secure remote receiver.
Refer to remote control installation and operating instructions for more
details on remote control.
Millivolt Control The valve regulator controls the burner pressure which
should be checked at the pressure test point. Turn captured screw counter
clockwise 2 or 3 turns and then place tubing to pressure gauge over test point
(Use test point “A” closest to control knob). After taking pressure reading,
be sure and turn captured screw clockwise firmly to re-seal. Do not over
torque. Check for gas leaks.
Millivolt thermopile is self generating. Gas valve does not require 24 volts
or 110 volts.
Check System Operation Millivolt system and all individual components may be
checked with a millivolt meter 0-1000 MV range.
It is important to use wire of a gauge proper for the length of the wire:
RECOMMENDED WIRE GAUGES
Maximum Length
Wire Gauge
1′ to 10′
18
10′ to 25′
16
25′ to 35′
14
39359-4-0320
Page 47
MILLIVOLT SYSTEM STANDING PILOT WIRING DIAGRAM
Page 48
Figure 74
39359-4-0320
MILLIVOLT SYSTEM STANDING PILOT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.
· If you cannot reach your gas supplier, call the fire department.
B. Before lighting smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than air and will settle
on the floor.
What To Do If You Smell Gas · Do not try to light any appliance. · Do not
touch any electrical switch; · Do not use any phone in your building. ·
Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
C. Use only your hand to push in or turn the gas control knob. Never use
tools. If the knob will not push in or turn by hand, don’t try to repair it;
call a qualified service technician. Force or attempted repair may result in a
fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately
call a qualified service technician to inspect the appliance and to replace
any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. Stop! Read the safety information above. 2. Set REMOTE/OFF/ON switch to
OFF. 3. Turn off all electric power to the appliance (if applicable). 4. Lower
bottom louver assembly. 5. Push in gas control knob slightly and turn
clockwise
to “OFF.”
9. Push in control knob all the way and hold in. Repeatedly push
the piezo ignitor button until the pilot is lit. Continue to hold
the control knob in the for about one minute after the pilot is
lit. Release knob, and it will pop back up. Pilot should remain
lit. If it goes out, repeat steps 5 through 9.
· If the control knob does not pop up when released, STOP
and IMMEDIATELY call a qualified service technician or
gas supplier.
· If the pilot will not stay lit after several tries, turn the gas
control knob to “OFF” and call your service technician or
gas supplier.
10. Turn gas control knob counterclockwise
to “ON.”
11. Close bottom louver assembly.
12. Turn on all electric power to the appliance (if applicable).
13. Set REMOTE/OFF/ON switch to desired setting.
Note: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in
slightly. Do not force.
6. Wait ten minutes to clear out any gas. Then smell for gas, including near
the floor. If you then smell gas, STOP! Follow “B” in the safety information
above. If you do not smell gas, go to the next step.
7. Find pilot – Follow metal tube from gas control. The pilot is behind the
burner on the right side.
8. Turn gas control knob counterclockwise to “PILOT.”
TO TURN OFF GAS TO FIREPLACE
1. Set REMOTE/OFF/ON switch to OFF. 2. Turn off all electric power to the
appliance if service is to be
performed (if applicable). 3. Lower bottom louver assembly.
4. Push in gas control knob slightly and turn clockwise to “OFF.” Do not
force.
5. Close bottom louver assembly.
39359-4-0320
Page 49
MILLIVOLT SYSTEM STANDING PILOT TROUBLESHOOTING
With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken.
1. Spark ignitor will not light pilot after repeated triggering of piezo
ignitor button.
a. Defective ignitor (no spark electrode) –Check for spark at electrode and
pilot; if no spark and electrode wire is properly connected, replace ignitor.
b. No gas or low gas pressure. –Check remote shut off valves from fireplace.
Usually there is a valve near the main. There can be more than one valve
between the fireplace and main. –Low pressure can be caused by a variety of
situations such as a bent line, too narrow diameter of pipe, or low line
pressure. Consult with plumber or gas supplier.
c. No Propane in tank. –Check Propane tank. Refill tank.
2. Pilot will not stay lit after carefully following lighting instructions.
a. Defective thermocouple. –Check that pilot flame impinges on thermocouple.
Clean and/or adjust pilot for maximum flame impingement. –Ensure the
thermocouple connection at the gas valve is fully inserted and tight (hand
tight plus 1/4 turn). Faulty thermocouple if reading is below specified
minimum of 15 millivolts. –Disconnect the thermocouple from the valve, place
one millivolt meter lead wire on the end of the thermocouple and the other
millivolt meter lead wire on the thermocouple copper wire. Start the pilot and
hold the valve knob in. If the millivolt reading is less than 15 millivolt,
replace the thermocouple.
b. Defective valve. –If thermocouple is producing more than 15 millivolts,
replace faulty valve.
3. Pilot burning, no gas to burner, valve knob “ON”, REMOTE/ OFF/ON switch
“ON.”
a. REMOTE/OFF/ON switch, wall switch, remote control or wires defective.
–Check REMOTE/OFF/ON switch and wires for proper connections. Place jumper
wires across terminal at switch. If burner comes on, replace defective switch.
If OK, place jumper wires across switch wires at gas valve-if burner comes on,
wires are faulty or connections are bad.
b. Thermopile may not be generating sufficient millivolts. –If the pilot flame
is not close enough physically to the thermopile, adjust the pilot flame. –Be
sure the wire connections from the thermopile at the gas valve terminals are
tight and the thermopile is fully inserted into the pilot bracket. –Check the
thermopile with a millivolt meter. Take the reading at TH-TP & TP terminals of
the gas valve. The meter should read 350 millivolts minimum, while holding the
valve knob depressed in the pilot position, with the pilot lit, and the
REMOTE/OFF/ON switch in the OFF position. Replace the faulty thermopile if the
reading is below the specified minimum. –With the pilot in the ON position,
disconnect the thermopile leads from the valve. Take a reading at the
thermopile leads. The reading should be 350 millivolts minimum. Replace the
thermopile if the reading is below the minimum.
c. Defective valve. –Turn valve knob to ON. Place REMOTE/OFF/ON switch to ON.
Check with millivolt meter at thermopile terminals. Millivolt meter should
read greater than 200 millivolts. If the reading is okay and the main burner
does not ignite, replace the gas valve.
d. Plugged main burner orifice. –Check main burner orifice for blockage and
remove.
4. Frequent pilot outage problem. a. Pilot flame may be too high or too low,
or blowing (high), causing pilot safety to drop out. –Clean and adjust flame
for maximum flame impingement on the thermocouple. Follow lighting
instructions carefully.
5. The pilot and main burner extinguish while in operation. a. No Propane in
tank. Check Propane tank. Refill fuel tank. b. Inner vent pipe leaking exhaust
gases back into system –Check for leaks. c. Glass too loose, gasket leaks in
corners after usage. –Be certain glass assembly is installed correctly. d.
Horizontal vent improperly pitched. –The horizontal vent cap should slope down
only enough to prevent any water from entering the unit. The maximum downwards
slope is 1/4 inch. e. Bad thermopile or thermocouple. –Replace if necessary.
f. Improper vent cap installation. –Check for proper installation and freedom
from debris or blockage.
6. Glass soots. a. Flame impingement on logs. –Check and adjust log position.
Contact Empire Comfort Systems, Inc. b. Debris around throat of main burner.
–Inspect the opening at the base of the main burner. It is imperative that NO
material be placed in this opening.
7. Flame burns blue and lifts off main burner. a. Insufficient oxygen being
supplied. –Check to make sure vent cap is installed properly and free of
debris. Make sure that vent system joints are tight and have no leaks. –Check
to make sure that no material has been placed at the main burner base.
Page 50
39359-4-0320
IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS
5.25 VDC ELECTRONIC CONTROL VALVE The electronic control valve system includes
the ability to switch the pilot from a standing pilot mode to an intermittent
pilot mode.
· IPI Mode – In the Intermittent Pilot mode, when the unit is turned ON, it
will cause spark to the pilot, light the pilot, then allow the burner to
light. When the unit is turned to OFF, both the burner and pilot will be OFF.
· CPI Mode – In the Continuess Pilot mode, the pilot remains ON continuously
even when the burner is turned OFF.
NOTE: A small toggle switch is located on the front of the module tray that is
used to switch from IPI (left) to the CPI (right). See Figure 75.
When the unit is turned to ON, the electrical current will energize a spark to
the pilot igniter. Once the pilot sensor heats up (after a few seconds), the
valve will be energized, allowing gas to flow to the burner.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for Intermittent Pilot
controls found in this manual, and on labels found in the control compartment
located in the lower cavity of the appliance.
2. During the operating season (or in power outage periods), it is
recommended that the pilot remain in the CPI (standing pilot mode) to reduce
cold start issues, and/or conserve battery backup power during a power outage.
3. The gas valve has inlet and outlet pressure taps as shown in Figure 75.
Refer to page 12 for gas pressure requirements.
NOTE: The gas control has a manual HI/LO flame adjustment knob (regulator)
that allows you to increase or decrease the height of the burner flame. See
Figure 75. Rotate the HI/LO knob counterclockwise to “HI” to increase the
flame height, and clockwise to “LO” to decrease the flame height.
OPTIONAL REMOTE CONTROLS Optional remote controls are available for use with this appliance. It is recommended that the remote receiver be placed either in a wall outlet box with extended wiring, on the fireplace hearth, behind the left side surround panel, or in the control compartment area as far forward in the insert as possible. The placement options for the remote receiver are given to allow flexibility, however battery life will be extended when the receiver is placed in cooler areas. To connect the remote receiver to the appliance, first disconnect the ON/OFF switch wires from the white and green wire connectors and connect the wires from the remote receiver to the green and white wire connectors. See Figure 75. Follow the instructions included with the remote control for programming and other operational information.
39359-4-0320
Figure 75
Page 51
IPI ELECTRONIC SYSTEM WIRING DIAGRAM
If any of the original wire as supplied with this unit must be replaced, it
must be replaced with equivalent gauge and temperature rated wire.
This appliance is only for use with the type of gas indicated on the rating
plate and may be installed in an aftermarket, permanently located,
manufactured (mobile) home where not prohibited by local codes. This appliance
is not convertible for use with other gases, unless a certified kit is used.
CAUTION Do not operate the appliance with liner(s) removed, cracked or broken.
Replacement of the liner(s) should be done by a licensed or qualified service
person.
WARNING Improper installation, adjustment, alteration, service or maintenance
can cause property damage, personal injury or loss of life. Installation and
service must be performed by a qualified installer, service agency or the gas
supplier.
Page 52
39359-4-0320
INTERMITTENT PILOT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING
If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury, or loss of life.
A. This appliance has a pilot which can be lighted with the manual on/off
switch, a remote control, or by switching the receiver switch to the “ON”
position. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than air and will settle
on the floor. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance.
Do not touch any electrical switch. Do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions. If you can not reach your gas supplier, call the fire
department.
C. Use only the remote control or manual remote receiver switch to operate the
gas valve. Never use tools. If valve does not operate, don’t try to repair it,
call a qualified service technician. Force or attempted repair may result in a
fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately
call a qualified service technician to inspect the appliance and to replace
any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Turn OFF electric power to the appliance.
3. Remove front surround panel assembly or bottom louver if
included.
4. Turn gas shut-off counterclockwise
to “On” position.
5. Wait ten minutes to clear out any gas. Then smell for gas,
including near the floor. If you smell gas, STOP! Follow “B” in
the safety information above on this page. If you do not smell
gas, go to the next step.
6. Turn ON electric power to the appliance.
7. Find pilot – Follow metal tube from gas control. The pilot is
behind the burner on the right side.
8. Turn main flame to on. If the pilot does not light within 60
seconds, stop and go to Step 5.
9. Refer to remote control instructions for detailed information,
control features, and operation. Note: There is a CPI/IPI
switch that allows for a continuous standing pilot mode or an
intermittent pilot mode. See appliance manual for location
of this switch. If the pilot or burner does not stay lit (in the
standing pilot mode), stop and immediately call a qualified
service technician or gas supplier.
10. If the burner or pilot does not operate properly after several
tries, turn the gas shut-off clockwise
to “OFF” and
call your service technician or gas supplier.
11. Replace the front surround assembly or close bottom louver
assembly.
12. Operation of the gas valve is controlled by a manual on/
off switch or a hand held remote control. Refer to remote
instructions for detailed operation information.
GAS SHUT-OFF VALVE
TO TURN OFF GAS TO FIREPLACE
1. Turn off all electric power to the appliance if service is to be performed
(if applicable).
2. Gain access to control compart. Remove surround panel assembly if
necessary.
3. Locate On/Off gas shut-off and turn clockwise to “OFF”. Do not force.
4. Close bottom louver assembly, if included.
39359-4-0320
Page 53
INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING
Brief Description of the Components The gas valve is fitted with a manual
HI/LO knob to allow for manual modulation of the gas outlet pressure to the
appliance burner. The controls are designed to be used with either Propane Gas
or Natural Gas and can be converted by use of an OEM supplied conversion kit.
The Digital Fireplace Control (DFC) is an automatic gas ignition system based
on a single microcontroller core. This control manages all functions related
to ignition, flame sensing and supervision for atmospheric applications. The
DFC can be set to provide continuous or intermittent ignition control
sequences and flame monitoring with safety shutdown in case of failure. The
DFC is set up as a stand alone (AC powered system with battery back up. See
Lighting Instructions on page 51 and Wiring Diagram on page 50.
Troubleshooting Before proceeding with the procedures in the following
troubleshooting table, verify that the power supply (AC/DC adapter) is present
and that the batteries inside the receiver and/or optional battery pack are
fresh and installed with correct polarity. Make sure all the connections
between the wire harnesses and system components are proper and positive.
Verify that the static inlet pressure meets the manufacturer’s recommended
inlet pressure. If necessary adjust the line pressure regulator. If the
recommended actions for the following troubleshooting chart do not help to
address the problem consider replacing wiring harnesses.
WARNING
· Any actions performed on the gas valve must be performed in accordance with
this instruction manual. Likewise, any actions performed on the DFC or other
system components must be done in accordance with the individual component
instructions.
· Replacement of components must be performed in accordance with this
instructions manual.
Page 54
39359-4-0320
INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING
1
If the DFC giving signal lock out:
The board should be unlocked to
reinitiate a pilot flame ignition (for
NO
the correct unlock sequence refer
to the DFC Use and Installation
Instructions).
YES
Is the DFC board in lock out?
YES
1. Verify the electrical connections’ integrity and
make sure they are in accordance with the relevant
NO
system wiring diagram. If necessary replace the
wire harness.
2. Replace the DFC board.
1. Check the spark electrode positioning – adjust as necessary.
Was observed spark
2. Replace the pilot assembly.
at the Pilot Hood
NO
before the DFC
3. Verify the electrical connections’ integrity and
board locked out?
make sure they are in accordance with the
relevant system wiring diagram. If necessary
replace the wire harness.
4. Replace the DFC board.
YES
1. Verify the electrical connections’ integrity and make sure they are in
accordance with the relevant system wiring diagram. If necessary replace the
wire harness.
2. If pilot flow adjuster screw is not sealed: Check if pilot flow adjust
screw is set correctly in accordance with the appliance manufacturer
instructions. If necessary correct it.
3. Replace pilot tube or complete pilot assembly.
4. Replace the pilot orifice with a new orifice of correct size, and type, or
replace the pilot assembly. Under all circumstances follow the appliance
manufacturer’s service instructions.
5. Remove the provided wiring harnesses from Ev1 of gas valve (red base), and
verify voltage at ignition between the Ev1 terminal and the ground connection
on teh valve body. If the voltage is greater than 0 then Replace Valve.
Otherwise Replace DFC.
Spark continues while the pilot is ON.
NO
2
YES
1. Replace the pilot assembly. 2. Replace the DFC board.
39359-4-0320
Page 55
INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING
Page 56
39359-4-0320
REMOTE CONTROL OPERATION INSTRUCTIONS
NOTICE: ON/OFF rocker switch must be ON for the remote to operate.
FEATURES: Main Burner ON/OFF Main Burner flame modulation (6 levels) Choice of
standing or intermittent pilot Thermostat or Smart thermostat functions On/Off
relay* Comfort Fan speed modulation (6 levels) Accent Light modulation (6
levels)
Blue LCD display
ON/OFF Button THERMOSTAT Button UP/DOWN Arrow Button MODE Button
TRANSMISSION
THERMOSTAT OFF/ON/SMART
Figure 76a
KEY LOCK LOW BATTERY INDICATOR ROOM TEMPERATURE
CPI MODE
FLAME ON
COMFORT FAN
Figure 76b
ACCENT LIGHT
REMOTE CONTROL INFORMATION Supply Voltage: 4.5 V (three 1.5 V AAA batteries)
Ambient Temperature Ratings: 0 – 50°C (32 – 122°F) Radio Frequency: 315 MHz
NOTICE: THE TRANSMITTER AND RECEIVER ARE RADIO FREQUENCY DEVICES. PLACING THE
RECEIVER IN OR NEAR METAL SEVERELY REDUCES THE SIGNAL RANGE.
WARNING
· FIRE HAZARD. Can cause severe injury or death. · The Transmitter causes
ignition of the appliance. The
appliance can turn on suddenly. · Keep away from the appliance burner when
operating
the remote system.
NOTICE: TURN “OFF” THE MAIN GAS SUPPLY OF THE APPLIANCE DURING INSTALLATION OR MAINTENANCE OF THE RECEIVER DEVICE.
NOTICE: FOR INSTALLATION/MAINTENANCE, SWITCH OFF THE INSERT BY REMOVING MAIN POWER SUPPLY AND BATTERIES IF INSTALLED.
39359-4-0320
Page 57
REMOTE CONTROL OPERATION INSTRUCTIONS
INITIALIZING THE SYSTEM FOR THE FIRST TIME 1. Install the three AAA type
batteries in the Transmitter battery
bay located on the base of the Transmitter (back side). See Figure 77. 2.
Power the receiver 3. With the ON/OFF rocker switch turned ON, press red
button on the module. 4. The Receiver will “beep” three times to indicate that
it is ready to synchronize with a Transmitter. 5. With the batteries already
installed in the Transmitter, push the “ON” button. The Receiver will “beep”
to indicate the Transmitter’s command is accepted and set to the particular
code of that Transmitter. 6. The system is now initialized.
TURN THE APPLIANCE ON AND OFF 1. With the system OFF, press the ON/OFF key on
the Trans-
mitter. The Transmitter LCD display will show some other active Icons on the
screen. At the same time the Receiver will activate the appliance. 2. A “beep”
from the Receiver will confirm reception of the command. 3. TURN OFF THE
APPLIANCE 4. With the system ON , press the ON/OFF Key on the Transmitter. The
Transmitter LCD display will show the room temperature. See Figure 79. At the
same time the Receiver will turn off the appliance. 5. A “beep” from the
Receiver confirms reception of the command.
Figure 77
TEMPERATURE INDICATION DISPLAY With the system in the “OFF” position, press
the THERMOSTAT key and the MODE key at the same time. Look at the LCD screen
on the Transmitter to verify that a °C or °F is visible to the right of the
Room Temperature display. See Figures 76a and 76b.
Figure 79
Figure 78a – Degrees Celsius
Page 58
Figure 78b – Degrees Fahrenheit
39359-4-0320
REMOTE CONTROL OPERATION INSTRUCTIONS
REMOTE FLAME CONTROL The Proflame has six flame levels. With the system ON and
the flame level at the maximum in the appliance, pressing the DOWN ARROW key
once will reduce the flame height by one step until the flame is turned OFF.
The UP ARROW key will increase the flame height each time it is pressed.
If the UP ARROW key is pressed while the system is ON but the flame is OFF,
the flame will come ON in the high position.
Figure 80 – Flame OFF
Figure 83 – Flame Level Maximum
THERMOSTAT TRANSMITTER OPERATION The Remote Control can operate as a room
thermostat. The thermostat can be set to a desired temperature to control the
comfort level in a room.
To activate the function, press the THERMOSTAT key. See Figure 76a. The LCD
display on the Transmitter will change to show that the room thermostat is
“ON” and the set temperature is now displayed. See Figure 84.
To adjust the set temperature, press the UP or DOWN ARROW keys until the
desired set temperature is displayed on the LCD screen of the Transmitter.
Figure 81 – Flame Level 1
Figure 82 – Flame Level 5 39359-4-0320
Figure 84 Page 59
REMOTE CONTROL OPERATION INSTRUCTIONS
SMART THERMOSTAT OPERATION The Smart Thermostat function adjusts the flame
height in accordance with the difference between the set point temperature and
the actual room temperatures.
As the room temperature gets closer to the set point the Smart Function will
modulate the flame down.
To activate this function, press the THERMOSTAT key until the word “SMART”
appears to the right of the temperature bulb graphic.
To adjust the set temperature, press the UP or DOWN ARROW keys until the
desired set temperature is displayed on the LCD screen of the Transmitter.
NOTICE: When Smart Thermostat is activated, the manual flame height adjustment
is disabled.
FAN SPEED CONTROL The speed of the fan can be controlled by the Proflame
system. The fan speed can be adjusted through six speeds. To activate this
function, use the MODE key Figure 76a to index
to the fan control icon. See Figure 87. Use the UP/DOWN ARROW keys to turn on,
off or adjust fan speed. See Figures 76a and 88. A single “beep” will confirm
reception of the command.
Figure 85 – SMART Function Icon
Figure 87 – Fan Icon
Figure 86
Figure 88 – Fan Speed Control Activated
Page 60
39359-4-0320
REMOTE CONTROL OPERATION INSTRUCTIONS
ACCENT LIGHT CONTROL The light function controls the light by the dimmable light control. To activate this function, use the Mode Button Figure 76a to index to the Light icon. See Figures 89 and 90. The intensity of the output can be adjusted through six levels. Use the Up/Down Arrow Buttons Figure 76a to adjust the output level. A single “beep” will confirm reception of the command.
CONTINUOUS PILOT/INTERMITTENT PILOT (CPI/IPI) SELECTION With the system in
“OFF” position press the MODE key Figure 76a to index to the CPI mode icon.
See Figures 91 and 92.
Pressing the UP ARROW key will activate the Continuous Pilot Ignition mode
(CPI).
Pressing the DOWN ARROW key will return to IPI.
A single “beep” will confirm the reception of the command.
OFF
Figure 89
OFF
Figure 90
Figure 91 Figure 92
39359-4-0320
Page 61
REMOTE CONTROL OPERATION INSTRUCTIONS
KEY LOCK This function will lock the keys to avoid unsupervised operation.
To activate this function, press MODE and UP keys at the same time. A Lock and
Key icon will appear to the right of the temperature icon.
To deactivate this function, press MODE and UP Keys at the same time.
USING WITHOUT A REMOTE CONTROL Remove the decorative front and outer surround
to access the module. With the ON/OFF rocker switch in the ON position, press
with SW1 button on the module. The module will beep 3 times to indicate that
it is ready to synchronize with a remote. If no remote is found, the module
will enter Manual Mode and the flame and pilot will light. The insert can now
be turned ON and OFF with the rocker switch. To enter Remote Mode again,
follow the initialization sequence in 15C.
BATTERY BACKUP OPERATION To operate the insert on Battery Backup, remove the
decorative front and outer surround to access the module. Locate the battery
holder and install 4 AA batteries into it. The insert will now operate without
flame level adjustment or fan.
LOW BATTERY DETECTION MODULE When the module batteries are low, a double-beep
will be emitted when it receives an ON/OFF command. No more commands will be
accepted until the batteries are changed or the insert is plugged in.
Figure 93
LOW BATTERY DETECTION The life span of the remote control batteries depends on
various factors: quality of the batteries used, the number of ignitions of the
appliance, the number of changes to the room thermostat set point, etc.
When the Transmitter batteries are low, a Battery icon will appear on the LCD
display of the Transmitter Figure 94 before all battery power is lost. When
the batteries are replaced, this icon will disappear.
Figure 94 Page 62
39359-4-0320
REMOTE CONTROL WIRING DIAGRAM
+-
AUX.
LIGHT
N L
COMBUSTION BLOWER
If any of the original wire as supplied with this unit must be replaced, it
must be replaced with equivalent gauge and temperature rated wire.
This appliance is only for use with the type of gas indicated on the rating
plate and may be installed in an aftermarket, permanently located,
manufactured (mobile) home where not prohibited by local codes. This appliance
is not convertible for use with other gases, unless a certified kit is used.
39359-4-0320
CAUTION
Do not operate the appliance with glass panel removed, cracked or broken.
Replacement of the panel should be done by a licensed or qualified service
person.
WARNING
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, personal injury or loss of life. Installation and
service must be performed by a qualified installer, service agency or the gas
supplier.
Page 63
REMOTE CONTROL – LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING
If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an ignition device which automatically
lights the pilot. Do not try to light the pilot by hand, use the remote
control. Before lighting the pilot, ensure that the main on/off switch is on.
When lighting the pilot, follow these instructions exactly.
B. Before lighting smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than air and will settle
on the floor.
What To Do If You Smell Gas · Do not try to light any appliance. · Do not
touch any electrical switch; · Do not use any phone in your building. ·
Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions. · If you cannot reach your gas
supplier, call the fire depart-
ment.
C. Use only the remote control to operate the gas valve. Never use tools. If
valve does not operate, don’t try to repair it, call a qualified service
technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately
call a qualified service technician to inspect the appliance and to replace
any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Turn OFF electric power to the appliance.
3. Remove front surround assemblies.
4. Turn gas shut-off counterclockwise
to “ON” position.
5. Wait ten minutes to clear out any gas. Then smell for gas,
including near the floor. If you smell gas, STOP! Follow “B” in
the safety information above. If you do not smell gas, go to
the next step.
6. Tun ON electric power to the appliance.
7. Find pilot. The pilot is behind the burner.
8. Do not try to light the pilot by hand. Turn main flame to ON
using your remote. If the pilot does not light within 60 seconds,
stop and go to step 5.
9. If the burner or pilot does not operate properly after several
tries, turn the gas shut-off clockwise
to “OFF” and
call your service technician or gas supplier.
10. Replace the front surround assemblies.
11. Operation of the gas valve is controlled by a hand held remote
control. Refer to remote instructions for detailed operation
information.
GAS SHUT-OFF VALVE
TO TURN OFF GAS TO FIREPLACE
1. Turn off all electric power to the appliance if service is to be 3. Locate On/Off gas shut-off and turn clockwise
to
performed.
“OFF”. Do not force.
2. Gain access to the control compartment by removing surround 4. Replace surround assemblies removed in step 2.
assemblies.
Page 64
39359-4-0320
REMOTE CONTROL SYSTEM TROUBLESHOOTING
1
If the IFC is signaling lock out: The
board should be unlocked to
reinitiate a pilot flame ignition (for
NO
the correct unlock sequence refer
to the IFC Use and Installation
Instructions).
YES
Is the IFC board in lockout?
YES
1. Verify the electrical connections’ integrity and
make sure they are in accordance with the relevant
NO
system wiring diagram. If necessary, replace the
wire harness.
2. Replace the IFC board.
1. Check the spark electrode positioning – adjust as necessary.
Was spark observed
2. Replace the pilot assembly.
at the Pilot Hood
NO
before the IFC board
3. Verify the electrical connections’ integrity and
locked out?
make sure they are in accordance with the
relevant system wiring diagram. If necessary,
replace the wire harness.
4. Replace the IFC board.
YES
1. Verify the electrical connections’ integrity and make sure they are in
accordance with the relevant system wiring diagram. If necessary, replace the
wire harness.
2. If pilot flow adjuster screw is not sealed, check if pilot flow adjust
screw is set correctly in accordance with the appliance manufacturer
instructions. If necessary, correct it.
3. Replace pilot tube or complete pilot assembly.
4. Replace the pilot orifice with a new orifice of correct size and type or
replace the pilot assembly. Under all circumstances follow the appliance
manufacturer’s service instructions.
5. Remove the provided wiring harnesses from Ev1 of gas valve (red base), and
verify voltage at ignition between the Ev1 terminal and the ground connection
on the valve body. If the voltage is greater than 0 then Replace Valve.
Otherwise replace IFC.
Spark continues while the pilot is ON.
NO
2
YES
1. Replace the pilot assembly. 2. Replace the IFC board.
39359-4-0320
Page 65
REMOTE CONTROL SYSTEM TROUBLESHOOTING (CONT’D)
2
Main burner lights when the pilot only
should light.
YES
1. Replace IFC board. 2. Replace the gas valve.
1. Verify the pilot flame fully engulfs the tip of the sense electrode. If not, replace the pilot
NO
assembly.
2. Replace the pilot assembly.
3. Carefully clean the electrical connections of the sense cable and the IFC board sense cable connection.
Pilot holds the flame?
NO
4. Replace the sense cable, the cable-sense electrode assembly, or the pilot assembly.
5. Verify the pilot is properly grounded.
6. Replace the pilot orifice with a new orifice of correct size and type or replace the pilot assembly.
YES
7. If pilot flow adjuster screw is not sealed, correct it.
Main burner ignites? YES
1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary, replace the wire harness.
2. Check if the optional remote transmitter is in “thermostat” or “on” mode and verify there is a call for heat (if using a thermostat remote). Adjust the setting for heat.
3. Verify that the pilot hood is properly fitted and a pilot flame is directed to properly ignite the main appliance burner.
NO
4. Replace the main burner orifice with a new orifice of correct size and type or replace the
pilot assembly. Under all circumstances, follow the service instructions.
5. Remove the provided wiring harnesses from EV2 of gas valve (red base) and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body. 5.1 If the voltage is greater than 0, then replace valve. 5.2 Or Replace IFC.
6. Check the pressure at the outlet pressure test point out according to the manufacturer’s instruction. If not in accordance, replace the gas valve.
1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary, replace the wire harness.
2. Check the pressure at the outlet pressure test point out according the manufacturer’s instruction. If not in accordance, replace the gas valve.
Main burner remains
NO
3. With the system in the OFF position, connect the voltmeter between the EV2 terminal
ON?
(green base) on the valve and the ground on the valve body.
Turn the system ON, let pilot light, and observe the following voltage sequence: once the pilot
flame is proved, the voltage on EV2 should spike to approx. 5 VdC for approx. 2 sec and then
drop to approx. 0.6 VdC continuously.
3.1 If the sequence is followed, replace the gas valve.
3.2 If the sequence is not followed, replace the IFC board.
Main burner modulates properly?
1. Replace the main burner orifice with a new orifice of correct size
(partial blockage possible). Verify that the main burner flame modulates. If
it does not modulate, replace the gas valve.
2. Verify that the gas valve outlet pressure limits are in accordance with
the manufacturer specifications. If not, replace the gas valve.
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39359-4-0320
MAINTENANCE AND SERVICE
1. Remove top and bottom louvers by lifting up and pulling them out. See Figure 95.
3. Angle barrier screen frame so the barrier screen bracket rests over the glass frame. See Figure 97.
Figure 95
2. Disengage the two glass latches. Pull out and down on latch and then
release. See Figure 96.
Figure 97
4. Engage the two glass latches over the barrier screen and glass frames as
shown in Figure 98.
Figure 96
Figure 98
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MAINTENANCE AND SERVICE (CONT’D)
NOTICE It is normal for appliances fabricated of steel to give off some
expansion and/or contraction noise during the start up or cool down cycle.
Similar noises are found with your furnace heat exchanger or car engine.
It is not unusual for your gas fireplace to give off some odor the first time
it is burned. This is due to the curing of the paint and any undetected oil
from the manufacturing process. Please ensure that your room is well
ventilated – open all windows. It is recommended that you burn your fireplace
for at least six hours the first time you use it. Place fan in the “OFF”
position during this time.
IMPORTANT: Turn off gas before servicing appliance. It is recommended that a
qualified service person perform these check-ups at the beginning of each
heating season.
· Clean Burner and Control Compartment Keep the control compartment, logs, and
burner areas surrounding the logs clean by vacuuming or brushing at least
twice a year. Cleaning Procedure
1. Turn off pilot light at gas valve. 2. Remove glass front. (See Glass Removal) 3. Vacuum burner compartment. 4. Reinstall glass front. 5. Ignite pilot. (See Lighting Instructions) 6. Operate the pilot burner. If it appears abnormal call a service person. · Check Vent System
The appliance and venting system should be inspected before initial use and at least annually by a qualified service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the air flow. Reassembly and Resealing Gas Accumulation Relief System Glass Frame Assembly and Combustion Chamber Whenever the glass frame assembly is pivoted open by a delayed ignition in the main burner, the glass frame assembly gaskets and combustion chamber must be examined by a qualified service person for damage. All damaged gaskets on the glass frame assembly and combustion chamber must be replaced by a qualified service person. If damage occurs to the combustion chamber, it must be replaced by a qualified service person. Contact Empire Comfort Systems, Inc. for replacement parts. Glass Cleaning It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non-abrasive household cleaner and warm water (we recommend gas fireplace glass cleaner). After that the glass should be cleaned two or three times during each heating season depending on the circumstances present. General Glass Information
WARNING
Do not operate appliance with the glass front removed, cracked or broken.
Replacement of the glass should be done by a licensed or qualified service
person.
Only glass approved for use by the manufacturer in fireplace may be used for
replacement. The glass replacement should be done by a licensed or qualified
service person.
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WARNING
1. The use of substitute glass will void all product warranties. 2. Care must
be taken to avoid breakage of the glass. 3. Under no circumstances should this
appliance be operated
without the glass front or with a broken glass front. Replacement of the glass
(with gasket) as supplied by the manufacturer should be done by a qualified
service person. 4. Do not abuse the glass by striking or hitting the glass.
WARNING
Do not use abrasive cleaners on glass. Do not attempt to clean glass when
glass is hot.
Glass Door Removal 1. Remove the top louver by grasping the louver, then lift
upward
and pull forward. 2. Remove the bottom louver by lifting up and pulling forwa
References
- Home - Empire Comfort Systems
- Plumbing, Heating, HVAC & Industrial Supplies | F.W. Webb
- Repair Your Grill: Shop Replacement Parts for 24,880 Models
- Empire Fireplace Parts - Select From 642 Models