EMPIRE DVP42FP91N-6 Direct Vent Zero Clearance Gas Fireplace

Specifications

• Model: EMPIRE DVP42FP91N-6
• Heater Models: DVP(42,48) FP3(0,1,2,3)(N,P)-4, DVP(42,48)FP9(1,3) (N,P)-6, DVP(42,48) FP7(0,1,2,3)(N,P)-5
• Gas-Fired UL File No.: MH30033
• Hot Glass Warning: Barrier required for safety

Safety Information

• Keep away from flammable vapors and liquids.
• Installation and service must be done by qualified professionals.
• Ensure proper ventilation and follow the manufacturer’s instructions.
• Avoid touching hot glass surfaces to prevent burns.

Important Safety Precautions

1. Operate the appliance with the glass front panel installed.
2. Keep the appliance away from furniture and draperies due to high temperatures.
3. Supervise children and keep them away from hot surfaces to prevent burns or injuries.
4. Install a physical barrier to restrict access to at-risk individuals.
5. If the barrier is damaged, replace it with the manufacturer’s specified barrier.

Installation Instructions

1. Follow the provided installation manual carefully.
2. Ensure the appliance is properly vented before enclosing the vent pipe assembly.
3. Only use the type of gas indicated on the rating plate.
4. Do not modify the appliance for use with other gases without a certified kit.

Frequently Asked Questions

Q: Can this appliance be used in a mobile home?
A: Yes, this appliance may be installed in a manufactured or mobile home where not prohibited by local codes.

Q: What should I do if the glass panel is damaged?
A: If the glass panel is damaged, contact the manufacturer for a replacement panel to ensure safety.

Q: Is professional installation required?
A: Yes, installation and service must be performed by a qualified installer or service agency to ensure proper operation and safety.

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EMPIRE DVP42FP91N-6 Owner’s Manual
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INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL

INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS · Do not try to light any appliance. · Do not touch any electrical switch; do not use any phone in your building. · Leave the building immediately. · Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. · If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WARNING

DIRECT-VENT ZERO

CLEARANCE GAS FIREPLACE HEATER MODELS:

MILLIVOLT STANDING PILOT
DVP(42,48) FP3(0,1,2,3)(N,P)-4

REMOTE RF
DVP(42,48)FP9(1,3) (N,P)-6

INTERMITTENT PILOT
DVP(42,48) FP7(0,1,2,3)(N,P)-5

GAS-FIRED UL FILE NO. MH30033

WARNING
If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
NOTE: Barrier required, but may be sold separately.

IMPORTANT SAFETY INFORMATION

Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED

WARNING
1. “Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.”
2. “Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.”
3. “Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.”
4. For appliances requiring a barrier, as determined under Clause 5.15.4: “A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.”
5. “If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.”

6. “Clothing or other flammable material should not be placed on or near the appliance.”
7. “Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance” (see Clause 4.1.6).
8. “Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.”
9. The instructions for an appliance optionally for use with glass doors (or equivalent) shall state that, “Only doors certified with the appliance shall be used.”
10. The instructions for an appliance not intended for use with glass doors (or equivalent) shall emphasize that the appliance is not for use with glass doors.
11. Where applicable, provide a means by which the consumer can identify the barrier, (such as graphic representation, clear description, or reference marking).

WARNING
CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation:
1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code ANSI Z223.1/NFPA 54 or the National Gas and Propane Installation Code CSA B149.1 and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition.
3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building.
4. Close fireplace dampers.

5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan.
6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously.
7. Test for spillage from draft hood equipped appliances at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle.
8. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with National Fuel Gas Code, ANSI Z223.1/NFPA and/or National Gas and Propane Installation Code, CSA B149.1.
9. After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas-fired burning appliance to their previous conditions of use.

SAFETY INFORMATION FOR USERS OF PROPANE GAS

Propane is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless.
You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the

members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after reading the following information,
you feel you still need more information, please contact your
gas supplier.

PROPANE GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the Propane Gas. That’s your signal to go into immediate action!

· Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
· Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
· Close all gas tank or cylinder supply valves. · Propane Gas is heavier than air and may settle in low areas
such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.

· Use your neighbor’s phone and call a trained Propane Gas service person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
· Finally, let the service man and firefighters check for escaped gas. Have them air out the area before you return. Properly trained Propane Gas service people should repair the leak, then check and relight the gas appliance for you.

NO ODOR DETECTED – ODOR FADE

Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in Propane Gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the movement of the gas through soil can filter the odorant.

Odorants in Propane Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
Propane Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.

SOME POINTS TO REMEMBER

· Learn to recognize the odor of Propane Gas. Your local Propane Gas Dealer can give you a “Scratch and Sniff” pamphlet. Use it to find out what the propane odor smells like. If you suspect that your Propane Gas has a weak or abnormal odor, call your Propane Gas Dealer.
· If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the Propane Gas system. If you are qualified, consciously think about the odor of Propane Gas prior to and while lighting pilot lights or performing service or making adjustments.
· Sometimes a basement or a closed-up house has a musty smell that can cover up the Propane Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of Propane Gas.
· Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed to set too

long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any question about the gas odor, call your Propane Gas Dealer. A periodic sniff test of the Propane Gas is a good safety measure under any condition.
· If, at any time, you do not smell the Propane Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized Propane Gas.
· If you experience a complete “gas out,” (the container is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.

REQUIREMENTS FOR MASSACHUSETTS

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty days to comply with the above requirements; provided, however, that during said thirty day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than 1/2 inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4. (b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer: 1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and 2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instruction. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

INTRODUCTION

Instructions to Installer 1. Installer must leave instruction manual with owner after
installation. 2. Installer must have owner fill out and mail warranty card supplied
with the fireplace. 3. Installer should show owner how to start and operate the fireplace. This direct vent gas fireplace heater is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems unless otherwise noted.

WARNING
This unit is not for use with solid fuels.
Appliance Certification This fireplace is design certified in accordance with American National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by Underwriters Laboratories as a Direct Vent Gas Fireplace Heater and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure compliance with local codes-including permits and inspections.
The fireplace, when installed, must be electrically grounded in accordance with local codes or, in absence of local codes, with the National Electric Code ANSI/NFPA 70 or Canadian Electric code, CSA C22.1, if an external electrical source is utilized.

These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Qualified Installing Agency Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm, corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
Commonwealth of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54 Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.

WARNING
ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS. Improper installation or use of the fireplace can cause serious injury or death from fire, burns, explosions, or carbon monoxide poisoning.

Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change. Important All correspondence should refer to complete Model Number, Serial Number and type of gas.
High Altitude When installing this unit at an elevation above 2000 feet (in the United States) it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Generally, input should be reduced 4 percent for each 1000 feet above sea level. However, if the heating value of the gas has been reduced, this general rule may not apply. Check with local gas utility for proper orifice size identification.
Canadian High Altitude Altitude: 0-4500 feet (0-1370 m)

When installing this unit at an elevation above 4500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for location.
Preparation This direct vent gas fireplace and its components are tested and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, specifically check glass condition. Do not install unit with damaged, incomplete, or substitute parts. Read all instructions before starting installation and follow these instructions carefully during installation to insure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard.

The warranty will be voided by, and the warranter disclaims any responsibility for the following actions: · Installation of any damaged fireplace or vent system component. · Modification of the fireplace or direct vent system. · Installation other than as instructed by Empire Comfort Systems,
Inc. · Improper positioning of the logs, glass door or decorative rock. · Installation and/or use of any component part not manufactured
or approved by manufacturer.Page 6

39359-4-0320

SPECIFICATIONS

Input Btu/hr Maximum
Btu/hr Minimum (millivolt only) KWH (Maximum) (Minimum)
Orifice Air Shutter Opening
Orifice Air Shutter Opening Height without standoff

DVP42 28,000 (Natural) 28,000 (Propane) 19,000 (Natural) 22,000 (Propane)
8.2 5.5 NATURAL #38 (.1015) P-203 – (DVP42FP(3,7,9)) 1/8″(3.2mm) PROPANE #52 (.0635″) P-185 FULL OPEN 34 3/4″(883mm)

DVP48 30,000 (Natural) 30,000 (Propane) 20,500 (Natural) 24,000 (Propane)
8.8 6.0

37 (.1040) P-213 – (DVP48FP(3,7,9)) 1/8″(3.2mm)

1.65MM P-250 FULL OPEN
34 3/4″(883mm)

Width

43″(1092mm)

49″(1245mm)

Depth Gas Inlet Shutoff Valve (Pipe)

19 7/8″(505mm) 1/2 NPT

19 7/8″(505mm) 1/2 NPT

NOTICE: Air shutter settings are factory minimum settings. Some venting configurations may require minor air shutter adjustments for optimum performance.

Remote Control Options And Accessories FRBC FRBTC TMW TRW FWS-1 FREC FBB4

Description Millivolt/IP Battery Remote ON/OFF
Millivolt/IP Battery Remote T-Stat Millivolt/IP WIRELESS Wall Thermostat Millivolt/IP REED SWITCH Wall Thermostat
Millivolt/IP Wall Switch Electric Remote Blower Assembly

FIREPLACE BARRIER SCREENS

Model

Description

Used On

DVFB42TBL

Fireplace Barrier Screen, Matte Black

DVP42FP

DVFB48TBL

Fireplace Barrier Screen, Matte Black

DVP48FP

NOTICE: A firescreen is required for operation of the appliance, but are sold separately. Follow the instructions that come with your firescreen for proper installation.

Models DVP42FP3(0,1) DVP42FP3(0,1) DVP42FP7(0,1) DVP42FP7(0,1)
DVP42FP91 DVP42FP91 DVP48FP3(0,1) DVP48FP3(0,1) DVP48FP7(0,1) DVP48FP7(0,1) DVP48FP91 DVP48FP91

CONVERSION KITS Description
Propane to Natural Natural to Propane Propane to Natural Natural to Propane Propane to Natural Natural to Propane Propane to Natural Natural to Propane Propane to Natural Natural to Propane Propane to Natural Natural to Propane

Part Numbers 18824 18821 32016 32021 35462 35463 18825 18822 32017 32022 35464 35445

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Page 7

VENT SYSTEM IDENTIFICATION

Begin the vent system installation by selecting the type of venting to be installed and the path that it will take. Verify that clearances are met throughout the path of the venting system. Determine if the fireplace is to be vented out the top or out the rear.
NOTICE: Some fireplaces cannot be vented out the rear of the fireplace.
Determine how the vent system will be terminated out the side of the house or through the roof. Verify clearances for the termination.

When selecting a vent system for use with the fireplace, refer to the “Special Vent Systems” section in this manual to determine what systems are acceptable. Check all clearances and venting components. Identify if any problems existing in the vent system. Use Figure 22 on page 17 for top venting, or Figure 35 on page 22 for rear venting to eliminate issues after installation. Check pipe diameter on vent system and fireplace to verify the size is the same.
NOTICE: All outer connection joints must be sealed with aluminum tape, screws or silicone sealant rated above 300°F/149°C. The inner flue joints do not require any sealant.

Page 8

*NOTE: If using three 90° elbows during horizontal termination. See Figure 30.
Figure 1

SPECIAL VENTING COMPONENTS (DURAVENT) See Empire Comfort Systems Retail Price List for Duravent part numbers and pricing. Special DV Vent Kits Available from Empire Comfort Systems, Inc. dealers.

DVVK-4VP

Direct-Vent Fireplace Vent Kit – Vertical, Includes SD46DVA-VCH, SD46DVA-F6 and SD46DVA-SC

DVVK-4RE

Direct-Vent Fireplace Vent Kit, Thru-the-wall, for 5 to 13-3/4 inch wall thickness

DVVK-4TP

Direct-Vent Fireplace Vent Kit for Top Vent, Thruthe-wall, 8 to 11 inch wall thickness, Includes SD46DVA-HC, SD46DVA-E90, SD46DVA-09, SD46DVA-08A and SD46DVAWT

DVVK-4TSP

Direct-Vent Fireplace Vent Kit for Top Vent, Thruthe-wall, 5 to 7 inch wall thickness, Includes SD46DVA-HC, SD46DVA-E90, SD46DVA-06 and SD46DVA-WT

Direct-Vent Fireplace Vent Kit for Rear Vent, 6 to DVVK-5RP 12 inch wall thickness, Includes SD-58DVA06,
SD-58DVAHC, and SD58DVAWTEC

DVVK-5TP

Direct-Vent Fireplace Vent Kit for Top Vent, Thruthe-wall, 4 to 6 inch wall thickness, Includes SD58DVAE90, SD58DVAHC, SD58DVA06, and SD58DVAWTEC

DVVK-5VP

Direct Vent Fireplace Vent Kit – Vertical, Includes SD58DVAVCH, SD58DVASC, and SD58DVAF6

*DVVK-5F Horizontal Flex Vent Kit (4′ Flex) (1.22m)

*DVVK-4F Direct-Vent Fireplace Horizontal Flex Vent Kit

*Empire Flex Vent Kits
NOTE: Appliances can use the DVVK-4 Hard Pipe Vent Systems, only if using a SD58DVA-X46 adaptor.

39359-4-0320

SPECIAL VENT SYSTEMS

The following vent systems are acceptable for use with the DVP (42,48) series fireplaces:
· Duravent® Pro 5″ – 8″ · American Metal Products 5″ – 8″ · Selkirk Direct- Temp® 5″ – 8″ · Security Secure Vent® 5″ – 8″ · Excel DV Venting 5″ – 8″ · BDM 5″ – 8″ · MetalFab SureSeal® 5″ – 8″ · Olympia VENTIS® · Empire Flexvent Kit DVVK-5F

The following vent systems are acceptable for use with the adaptor vertically off top of fireplace only:
· Duravent ® Pro 4″ – 6 5/8″ · American Metal Products 4″ – 6 5/8″ · Selkirk Direct-Temp ® 4″ – 6 5/8″ · Security Secure Vent ® 4″ – 6 5/8″ · Excel DV Venting 4″ – 6 5/8″ · BDM 4″ – 6 5/8″ · MetalFab SureSeal ® 4″ – 6 5/8″ · Empire Horizontal Round Termination Kits DVVK-4RE, DVVK-4REVS
NOTE: SD58DVA-X46 Not for use with Flex Vent Kits. For use with Duravent® Pro 4″- 6″ Hard Pipe venting only.

FIREPLACE DIMENSIONS

DVP42 DVP48

A
43″ (1092mm)
49″ (1245mm)

B
40″ (1016mm)
46″ (1168mm)

C
25 1/16″ (636 mm)
25 1/16″ (636 mm)

D
37 5/8″ (956 mm)
37 5/8″ (956 mm)

E
34 3/4″ (883 mm)
34 3/4″ (883 mm)

F

G

19 7/8″

26″

(505 mm) (660 mm)

19 7/8″

26″

(505 mm) (660 mm)

H
7 1/8″ (181 mm)
7 1/8″ (181 mm)

I
26 1/2″ (826 mm)
32 1/2″ (826 mm)

J
13 1/4″ (337 mm)
16 1/4″ (413 mm)

K
12 3/4″ (324 mm)
12 3/4″ (324 mm)

39359-4-0320

Figure 2

Page 9

CLEARANCES

CLEARANCE TO COMBUSTIBLES

Back

0″ (0 mm)

Side

0″ (0 mm)

Floor

0″ (0 mm)

Top Stand-off

0″ (0 mm)

Top Framing Edge

3″ (76 mm)

Mantel Chart

NOTE A: See Figure 5 for maximum mantel depth. NOTE B: See Figure 5 for minimum height above unit.
Figure 3
Combustible Material No greeting cards, stockings or ornamentation of any type should be placed on or attached to the fireplace. The flow of heat can ignite combustibles.

Figure 5
Clearances Clearance from top front edge of fireplace to ceiling is 36″ Clearance from side of fireplace to adjacent sidewall is 6″. See Figure 6.
(914mm)

Figure 4 Page 10

Figure 6 39359-4-0320

LOCATING FIREPLACE

NOTICE: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section.

When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions, a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of the appliance.

CORNER INSTALLATION
ANGLED CORNER INSTALLATION

CABINET INSTALLATION
ISLAND INSTALLATION

FLUSH WALL INSTALLATION

ROOM DIVIDER INSTALLATION

Figure 7

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Page 11

GAS SUPPLY

The gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
RECOMMENDED GAS PIPE DIAMETER

Pipe Length

Schedule 40 Pipe Inside Diameter
Natural Propane

Tubing, Type L Outside Diameter
Natural Propane

0-10ft 0-3m

1/2″ 12.7mm

3/8″ 9.5mm

1/2″ 12.7mm

3/8″ 9.5mm

11-40ft 4-12m

1/2″

1/2″

5/8″

1/2″

12.7mm 12.7mm 15.9mm 12.7mm

41-100ft 13-30m

1/2″

1/2″

12.7mm 12.7mm

3/4″ 19mm

1/2″ 12.7mm

101-150ft 31-46m

3/4″ 19mm

1/2″ 12.7mm

7/8″ 22.2mm

3/4″ 1.9 mm

NOTICE: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized. NOTICE: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code. The use of the following gas connectors is recommended: — ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings. — ANS Z21.45 Assembled Flexible Appliance Connectors of Other
Than All-Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction. The Commonwealth of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
FLEXIBLE GAS LINE CONNECTION

FLEX TUBING

TEE HANDLE

FLARE FITTING
Natural Gas Propane Gas
Natural Gas Propane Gas

FLARE SHUT OFF VALVE
Figure 8

GAS SUPPLY

GAS SUPPLY PRESSURE (INCHES W.C.)

Minimum

Normal

Maximum

4.5″

7.0″

*14.0″

10.8″

11.0″

*14.0″

MANIFOLD PRESSURE (INCHES W.C.)

Normal (HI)

3.5″

10.0″

*NOTE: Remote “RF” Models – 10.5″ w.c. maximum

Installing a New Main Gas Shut-Off Each appliance should have its own manual gas shut-off. A manual main gas shut-off should be located in the vicinity of the unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation. Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made. Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!

NOTICE: The millivolt gas controls are equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8″ test point up stream of the control. On direct ignition valves, hex plugs may be replaced with hose fittings for pressure checks, then reinstalled before operating fireplace. When using copper or flex connector use only approved fittings. The appliance and it’s individual shut off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).

CAUTION
If one of the procedures results in pressures in excess of 1/2 psig (14″ w.c.) (3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.
Checking Manifold Pressures Both Propane and Natural Gas valves have a built- in pressure regulator in the gas valve. Natural Gas models will have a manifold pressure of approximately 3.5″ w.c. (.871kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5″ w.c. (1.120kPa) for the purpose of input adjustment to a maximum of 14.0″ w.c. (3.484kPa). Propane Gas models will have a manifold pressure approximately 10.0″ w.c. (2.49kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 10.8″ w.c. (2.68kPa) for the purpose of input adjustment to a maximum of 14.0″ w.c. (3.484kPa).
GAS LINE HOLE (BOTH SIDES)
2″
10″ FROM FRONT OF
APPLIANCE TO GAS LINE HOLE
Figure 9

Page 12

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INSTALLATION
Framing and Finishing 1. Choose unit location. 2. Frame in fireplace with a header across the top. It is important
to allow for finished face when setting the depth of the frame. See Figure 10B. 3. Attach fireplace to frame using nailing flange. Preset depth to suit facing material (adjustable to 1/2″, 5/8″ or 3/4″ depths). NOTICE: Fireplace must mount flush to facing material. If facing material requires more depth than 3/4″, mark and drill two 1/8″ holes into fireplace side at appropriate depth. Bend standoff tabs as needed to move fireplace flush with facing material. See Figure 10A. 4. Use eight 1/2″ hex-head screws supplied in hardware package, to screw through slotted holes in nailing flange and then screw into pre-drilled holes on fireplace side. Measure from face of fireplace to face of nailing flange to determine final depth.
Vent Pipe Clearance NOTE: Maintain one inch of clearance around top vent pipe. See Figure 11. For rear vent, maintain a minimum 1″ clearance to the bottom and sides of the vent, and 3″ clearance to combustibles above the vent pipe. See Figure 12.

Figure 11 – Top Vent

Figure 10A

Figure 12 – Rear Vent

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Figure 10B

Page 13

INSTALLATION (CONT’D)
Flush Mount Mantel Installation The fireplace must extend 3/4″ beyond finished wall surface when using a flush mount mantel. Refer to Figure 13 to locate nailing flanges on fireplace sides. Mark and drill two 1/8″ holes into fireplace side to mount each nailing flange. Use eight 1/2″ hex-head screws supplied in hardware package to attach nailing flanges to fireplace sides.

Figure 13
Attention: When fireplace is installed in optional full cabinet mantel or corner mantel the four nailing flanges shown in Figure 10A will not be installed on the side of outer casing. The fireplace will be attached to the full cabinet mantel or corner mantel with the two nailing flanges located on the top of the outer casing assembly.
Framing Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall covering and fireplace facing material. The fireplace framing should be constructed of 2 x 4 lumber or heavier. The framing headers may rest on the fireplace standoffs. Refer to Figure 14 for minimum framing dimensions.
CAUTION
Measure fireplace dimensions and verify framing methods, and wall covering details before framing construction begins.
Framing dimension “A” includes a three inch clearance for standoffs on firebox. After installing firebox into framing, the finished wall surface must cover the three inch opening above the firebox.

DVP42

DVP48

“A”

37 3/4″

37 3/4″

“B”

43 3/8″

49 3/8″

“C”

19 7/8″

19 7/8″

Figure 14

Attention: Add 3-3/4″ to “A” dimensions when using a flush mantel base.

WARNING
If a base or mantel is not used and the appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, it shall be installed on a metal or wood panel extending the full width and depth of the appliance. The vertical dimension in Figure 14 must be adjusted when a metal or wood panel is placed beneath the appliance.
Finishing Finish the walls with the material of your choice. Figure 5 on page 10 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the top front edge of the fireplace. Only non-combustible materials may be used to cover the black fireplace front.

WARNING
When finishing the fireplace never obstruct or modify the air inlet/outlet louvers in any manner. Provide adequate clearances around air openings into the combustion chamber.

CAUTION
If the joints between the finished wall and the fireplace surround (top and sides) are sealed, a 300°F minimum sealant material must be used. These joints are not required to be sealed. Only non-combustible material (using 300°F minimum adhesive if needed), can be applied as facing to the fireplace surround.

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Flush Wall Installation

INSTALLATION (CONT’D)
Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes.
Vent Runs In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed. These include the direct vent system, gas piping for the appliance and the electrical wiring. (If the fan option is used.) The appliance can be mounted on any of the following surfaces: 1. A flat, hard combustible (burnable) surface. 2. A raised wooden platform. 3. Four corner supports. (Example: Four concrete masonry blocks.)
These supports must be positioned so they contact all four perimeter edges on the bottom of the unit (if allowed by local codes).
NOTICE: Discard insulation and retainer when venting from the top of the fireplace.
TOP, 90° ELBOW WITH HORIZONTAL TERMINATION

Figure 15 Combustible Surround Installation

Figure 16 NOTICE: For mantelshelf requirements, see Figure 5 on page
39359-4-0320

Figure 17 Page 15

INSTALLATION (CONT’D)

REAR ONLY, STRAIGHT OUT THE BACK

CORNER INSTALLATION TOP, 90° ELBOW TO HORIZONTAL OUT THE WALL

“A” 6″(152mm) 9″(229mm)
12″(305mm)

“B” 5 1/8″(130mm) to 6 /2″(165mm) 8 1/8″(206mm) to 91/2″(241mm)
11 1/8″(283mm) to 12 1/2″ (317mm)

MODEL DVP 42,48
DVP 42
DVP 42

Figure 18

TOP, 90° ELBOW TO HORIZONTAL OUT THE WALL

Dim. A B C D

DVP42
45 3/8″ 1152mm
32 1/8″ 816mm
13 3/8″ 34 mm
64 1/8″ 1628mm

DVP48
49 5/8″ 1260mm
35 1/8″ 892mm
15 1/2″ 39 mm
70 1/8″ 1781mm

Figure 20

CORNER INSTALLATION REAR, 45° ELBOW TO HORIZONTAL OUT THE WALL

“A” 6″(152mm) 9″(229mm) 12″(305mm)

“B” 11 1/4″(286mm) to 12 3/4″(324mm) 14 1/4″(362mm) to 15 3/4″(400mm) 17 1/4″(438mm) to 18 3/4″(476mm)
Figure 19

“C”
4 3/4″(121mm) to 6 1/4″(159mm)
7 3/4″(197mm) to 9 1/4″(235MM)
10 3/4″(273mm) to 12 1/4″(311mm)

Page 16

“A” 6″(152mm) 9″(229mm) 12″(305mm)

DVP42 “B”
4″(102mm) to 5 1/2″(140mm) 6″(152mm) to 7 /2″(191mm) 9″(229mm) to 10 1/2″(267mm)
Figure 21

DVP48 “B”
4″(102mm) to 5″(127mm)
6″(152mm) to 7 1/2″(191mm) 9″(229mm) to 10 1/2″(267mm)
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VENTING FIREPLACE – TOP

To Use the Vent Graph 1. Determine the height of the center of the horizontal vent
pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2. From the point of this intersection, draw a vertical line to the bottom of the graph. 3. Select the indicated dimension, and position the unit in accordance with same.
EXAMPLE A: If the vertical dimension from the floor of the unit is 35 feet, the horizontal run to the outer wall flange must not exceed 6.5 feet.
EXAMPLE B: If the vertical dimension from the floor of the unit is 6.5 feet, the horizontal run to the outer wall flange must not exceed 14.5 feet.
Special Note: For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18″ (45cm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system. Reduce 3′ for every 90° elbow.
Example: According to the chart the maximum horizontal vent length is 20′ and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17′.
The maximum number of 45 degree elbows permitted per side wall installation is two. These elbows can be installed in either the vertical or horizontal run.
NOTE: On vertical venting the first elbow does not get counted.

Venting Graph (Dimensions in Feet)

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Acceptable vertical and horizontal vent run. (40′ maximum vertical and 20′ maximum horizontal) Unacceptable vertical and horizontal vent run.
Figure 22
Page 17

VENTING FIREPLACE – TOP (CONT’D)
Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12″ (305mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7″ (178mm) below grade level. The 7″ (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termination area.

TYPICAL BASEMENT INSTALLATION
Figure 23
Examples of possible venting systems using one 90° elbow. Eight feet is listed as minimum vertical vent run with 20 feet of maximum horizontal vent run. Vertical dimensions are based on centerline to centerline of pipe. Horizontal dimensions are based on centerline of pipe to end of termination.

Figure 24

Examples of possible venting systems using two 90° elbows.

V is listed as minimum vertical dim

ensions and H1 + H2 is

listed as total of maximum horizontal dimensions. The maximum

vertical and horizontal distances for two 90° elbows as shown in

Figure 25 is 20 feet.

Attention: Refer to Figure 22 for additional venting requirements.

Page 18

Figure 25

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VENTING FIREPLACE – TOP (CONT’D)
SEE FIGURE 22 FOR PERMISSIBLE “H” AND “V” DIMENISONS.

Figure 26
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE

FIREPLACE SERIES DVP42FP
DVP48FP

HARD ELBOW DIMENSIONS

“A”

“B”

“C”

43-1/2″ (1105mm)

5″ (127mm)

7″ (178mm)

43-1/2″ (1105mm)

5″ (127mm)

7″ (178mm)

FIREPLACE SERIES DVP42FP
DVP48FP

FLEX PIPE 90 DEGREE BEND

“A”

“B”

“C”

46″ (1143mm)

5″ (127mm) 7″ (178mm)

46″ (1143mm)

5″ (127mm)

7″ (178mm)

Positioning the Fireplace Determine the exact position of the appliance so the direct vent termination will be centered (if possible) between two studs. This will avoid any extra framing. All vent kit pipes should be assembled on the unit after the unit is moved into the final position.
Cutting the Hole After the fireplace has been positioned in its permanent location, the hole through the exterior wall of the house can be cut. This hole must be 12″ (305mm) high x 10″ (254mm) wide with its center line determined by the amount of vertical rise and horizontal run of the termination. See Figure 26. When locating the hole it must be noted that the bottom of the cap must be 12″ (305mm) above the ground level, and top of the cap must be no less than 18″ (457mm) below a combustible projection, and no closer than 9″ (229mm) to any wall running parallel to vent termination. See Figure 27.

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Figure 27

Figure 28

Page 19

EXAMPLES – TOP VENT RUN

Figure 29

Figure 31

Page 20

Figure 30

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VENTING EXAMPLES WHEN USING SD58DVA-X46 ADAPTOR VERTICALLY OFF TOP OF FIREPLACE ONLY
Simpson Duravent® venting only.

Figure 32 39359-4-0320

Figure 33
SD58DVA-X46 ADPATOR

Example H1 = 2ft V1 = 20ft
Figure 34

Page 21

VENTING FIREPLACE – REAR

To Use the Vent Graph 1. Determine the height of the center of the horizontal
vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2. From the point of this intersection, draw a vertical line to the bottom of the graph. 3. Select the indicated dimension, and position the unit in accordance with same.
EXAMPLE A: If the vertical dimension from the floor of the unit is 12 feet, 4 inches the horizontal run to the outer wall flange must not exceed 12 feet, 3 inches.
EXAMPLE B: If the vertical dimension from the floor of the unit is 6 feet, 9 inches the horizontal run to the outer wall flange must not exceed 6 feet, 6 inches.
Special Note: For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18″ (45cm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system. Reduce 3′ for every 90° elbow.
Example: According to the chart the maximum horizontal vent length is 20′ and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17′.
The maximum number of 45 degree elbows permitted per side wall installation is two. These elbows can be installed in either the vertical or horizontal run.

Venting Graph (Dimensions in Feet)

Page 22

Acceptable vertical and horizontal vent run. Unacceptable vertical and horizontal vent run.
Figure 35
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EXAMPLES – REAR VENT RUN

MODEL
DVP42 DVP48

MAXIMUM LENGTH H1
24″
24″

Figure 38

Figure 36

MODEL
DVP42 DVP48

MAXIMUM LENGTH H1
24″
24″

39359-4-0320

Figure 37

Figure 39

Page 23

REAR VENT CONVERSION

Figure 40

Converting flue take-off to rear venting When switching out the flue and inlet vent collars to run horizontally
off the rear vent, the following steps must be taken.

1. Remove the inlet vent collar (8 screws) and flue collar (4 screws) from the top of the fireplace, and set to the side.
2. Remove the inlet cover plate and flue cover plate located on the back of the fireplace. These will be used to close the top flue and inlet openings.
3. Insert the insulation retainer bracket and insulation into the top
flue pipe before reinstalling the flue cover plate over the top flue with 4 screws.

4. Reinstall the inlet cover plate over the top inlet opening with 4 screws. See illustration above.
5. Install the flue collar assembly to the rear flue with 4 screws. 6. Install the inlet vent collar to the rear of the fireplace with 8
screws. 7. This completes the conversion for a rear vent application.
WARNING

For top vented installations, the insulation and retainer are to be removed from the flue pipe and discarded.

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39359-4-0320

VENT CLEARANCES

Figure 41

A= Clearance above grade, veranda, porch, deck, or balcony
B= Clearance to window or door that may be open
C= Clearance to permanently closed window

Canadian Installations1 US Installations2

12 in (30 cm)

12 in (30cm)

6 in (15 cm) for appliances 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW)

6 in (15 cm) for appliances 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW)

12 in (30 cm)

12 in (30 cm)

D= Vertical clearance ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal

24 in (61 cm)

E= Clearance to unventilated soffit

12 in (30 cm)

24 in (61 cm) 12 in (30 cm)

F= Clearance to outside corner
G= Clearance inside corner

6 in (15 cm) 9 in (23 cm)

6 in (15 cm) 9 in (23 cm)

H= Clearance to each side of center line extended above meter/regulator assembly

3 ft (91 cm) within a height 15 ft (4.5 m) above the meter/regulator assembly

3 ft (91 cm)

ATTENTION: Vinyl Soffit, Vinyl Ceiling, Vinyl Overhang Disclaimer Clearances are to heat resistant material (i.e. wood, metal). This does not include vinyl. Empire Comfort Systems Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings or vinyl ventilated/unventilated soffits.

I= Clearance to service regulator vent outlet

Canadian Installations1 US Installations2

3 ft (91 cm)

6 ft

J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance

6 in (15 cm) for appliances 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW)

K= Clearance to a mechani-

cal air supply inlet

6 ft (1.83 m)

L= Clearance above paved sidewalk or paved driveway located on public property

7 ft (2.13 m)

6 in (15 cm) for appliances 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW)
3 ft (91 cm) above if within 10 ft (3 m) horizontally
7 ft (2.13 m)

M= Clearance under veranda, porch deck, or balcony

12 in (30 cm)

12 in (30 cm)

1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code

2 In Accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code

A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings

Permitted only if veranda,, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.

• For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, one of the following shall be indicated:
  Clearance in accordance with local installation codes and the requirements of the gas supplier.

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Page 25

8″ VENTING FRAMING AND FINISHING
Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of the 8 inch diameter pipe to combustibles on all horizontal pipe sections and elbows.
Vertical runs of this vent systems must be supported every 4 feet above the appliance flue outlet by wall brackets attached to the 8 inch vent pipe and secured with nails or screws to structural framing members.

Figure 42
Installing Firestops Firestops are required for safety whenever the vent system passes through an interior wall, an exterior wall, or a ceiling. These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system.
Horizontal runs in the vent system which pass through either interior or exterior walls, require the use of wall firestops on both sides of the wall through which the vent passes.
Cut an appropriate sized hole in the wall. See Figure 43. Position the firestop on the interior side of the wall for the hole.
Attention: Wall firestop hole is off-set towards bottom of wall opening. Secure with nails or screws. Continue the vent run through the firestop. See Figure 43.

Figure 43
Vertical runs of this system which pass through ceilings require the use of ONE ceiling firestop at the hole in each ceiling through which the vent passes.
Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent. Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs. Reposition the appliance and vent system, if necessary, to accommodate ceiling joists and/or obstructions.
Cut a 10 1/2 inch x 10 1/2 inch hole through the ceiling, using the center point previously marked. Frame the hole with framing lumber the same size as the ceiling joists. See Figure 44. If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole. See Figure 45. If the area above the ceiling is an attic, position and secure the firestop on top of the previously framed hole. See Figure 46.
NOTE: Remove insulation from the framed area in the attic before installing the firestop and/or vent pipes.

Page 26

39359-4-0320

8″ VENTING FRAMING AND FINISHING (CONT’D)

Figure 44

Figure 46
See Horizontal Termination Page 31 and Vertical Termination Pages 32 and 33.

Figure 45

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Page 27

6-5/8 INCH VENTING FRAMING & FINISHING
Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 6 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 inch pipe to combustibles on all horizontal pipe sections and elbows.
Vertical runs of this vent systems must be supported every 4 feet above the appliance flue outlet by wall brackets attached to the 6 inch vent pipe and secured with nails or screws to structural framing members.

Figure 47
Installing Firestops Firestops are required for safety whenever the vent system passes through an interior wall, an exterior wall, or a ceiling. These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system.
Horizontal runs in the vent system which pass through either interior or exterior walls, require the use of wall firestops on both sides of the wall through which the vent passes.
Position the firestops on both sides of the 10 inch x 11 inch hole, previously cut. Secure with nails or screws. The heat shields of the firestops MUST BE placed towards the top of the hole. Continue the vent run through the firestops. See Figure 48.

Figure 48
Vertical runs of this system which pass through ceilings require the use of one ceiling firestop at the hole in each ceiling through which the vent passes.
Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent. Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs. Reposition the appliance and vent system, if necessary, to accommodate ceiling joists and/or obstructions.
Cut a 10 inch x 10 inch hole through the ceiling, using the center point previously marked. Frame the hole with framing lumber the same size as the ceiling joists. See Figure 49. If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole. See Figure 50. If the area above the ceiling is an attic, position and secure the firestop on top of the previously framed hole. See Figure 51.
NOTE: Remove insulation from the framed area in the attic before installing the firestop and/or vent pipes.

Page 28

Figure 49

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6-5/8 INCH VENTING FRAMING & FINISHING (CONT’D)

Figure 50

Figure 51
See Horizontal Termination Page 31 and Vertical Termination on Pages 32 and 33.

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Page 29

TERMINATION CLEARANCES
Termination clearance for buildings with combustible and noncombustible exteriors.

INSIDE CORNER

OUTSIDE CORNER

RECESSED LOCATION

“A” = COMBUSTIBLE 9″ (229mm) = NONCOMBUSTIBLE 2″ (51mm)
BALCONY WITH PERPENDICULAR SIDE WALL

“F” = COMBUSTIBLE 6″ (152mm) = NONCOMBUSTIBLE 6″ (152mm)
BALCONY WITH NO SIDE WALL

“C” = CLEARANCE FROM CORNER IN RECESSED LOCATION COMBUSTIBLE 9″ (229mm) NONCOMBUSTIBLE 2″ (51mm)
“D” = MINIMUM WIDTH FOR BACK WALL OF A RECESSED LOCATION COMBUSTIBLE 38″ (965mm) NONCOMBUSTIBLE 24″ (610mm)
“E” = MAXIMUM DEPTH OF 48″ (1219mm) FOR RECESSED LOCATION

“G” = COMBUSTIBLE 9″ (229mm) = NONCOMBUSTIBLE 2″ (51mm)
“H” = COMBUSTIBLE 18″ (457mm) = NONCOMBUSTIBLE 12″ (305mm)

“I” = COMBUSTIBLE 12″ (457mm) = NONCOMBUSTIBLE 12″ (305mm)

Figure 52
Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is 3″ (76mm) on top, and 1″ (25mm) on bottom and sides. Important! When vent termination exits through foundation less than 20″ below siding outcrop, the vent pipe must extend outward so that the horizontal vent terminal is located flush to, or behond the outcrop siding.. Information on Various Venting Routes and Components Important: It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length. Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable.
The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall. The maximum horizontal vent run is 20 feet (457 cm) when the vertical vent rise is 8 feet (244 cm). See Figure 22, page 17.
Venting terminals shall not be recessed into wall or siding.

Page 30

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HORIZONTAL TERMINATION
NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building.
WARNING Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the four wood screws provided. Before attachment of the termination, run a bead of silicone sealant rated above 250°F on its outside edge too, so as to make a seal to the exterior wall. NOTE: Wood screws can and should be replaced with appropriate fasteners for use on stucco, brick, concrete or other types of siding.
CAUTION If exterior walls are finished with vinyl siding, (or materials that could become discolored or warp) it is necessary to install a vinyl siding standoff. The vinyl siding standoff will be installed between the vent termination and the exterior wall. See Figure 53. This horizontal vent termination bolts onto the flat portion of the vinyl siding standoff, so an air space will exist between the wall and the termination cap.
Figure 53

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Page 31

VERTICAL TERMINATION

Locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point.
NOTE: Size of the roof hole dimensions depend on the pitch of the roof. There must be a 1 inch clearance (25mm) to the vertical pipe sections. This clearance is to all combustible material.
Cover the opening of the vent pipe and cut and frame the roof hole. Use framing lumber the same size as the roof rafters and install the frame securely. Flashing anchored to frame must withstand high winds. The storm collar is placed over this joint to make a water-tight seal. Non-hardening sealant should be used to completely seal this flashing installation.
Determining Minimum Vent Height Above the Roof.
WARNING
Major U.S. building codes specify minimum chimney and/or vent height above the roof top. These minimum heights are necessary in the interest of safety. These specifications are summarized in Figure 54.

ROOF PITCH

H (Min.)

Flat to 6/12

12″ (305 mm)

6/12 to 7/12

15″ (381 mm)

Over 7/12 to 8/12

18″ (457 mm)

Over 8/12 to 16/12

24″ (610 mm)

Over 16/12 to 21/12

36″ (914 mm)

Figure 54
Note that for steep roof pitches, the vent height must be increased. In high wind conditions, nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors can result in poor draft, or down-drafting. In these cases, increasing the vent height may solve this problem.
When terminating the vent cap near an exterior wall or overhang, maintain minimum clearances as shown in Figure 55.

Figure 55
General Maintenance Conduct an inspection of the venting system semi-annually. Recommended areas to inspect are as follows: 1. Check areas of the venting system which are exposed to
the elements for corrosion. These will appear as rust spots or streaks and, in extreme cases, holes. These components should immediately be replaced. 2. Remove the cap and shine a flashlight down the vent. Remove any bird nests or other foreign material. 3. Check for evidence of excessive condensate, such as water droplets forming in the inner liner and subsequently dripping out at joints. Condensate can cause corrosion of caps, pipe and fittings. It may be caused by having excessive lateral runs, too many elbows and exterior portions of the system being exposed to cold weather. 4. Inspect joints to verify that no pipe sections or fittings have been disturbed and, consequently, loosened. Also, check mechanical supports, such as wall straps or plumbers’ tape for rigidity.
Venting terminal shall not be recessed into a wall or siding.
A removable panel or other means must be provided in the enclosure for visual inspection of the flue connection.
NOTE: This also pertains to vertical vent systems installed on the outside of the building.
Slide the vertical vent cap over the ends of the vent pipe and secure. See Figure 56.

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VERTICAL TERMINATION (CONT’D)

Installing the Vent System in a Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or it’s vent system. Vertical vent runs on the outside of a building may be, but are not required to be installed inside a chase.

Vertical Through the Roof Applications Your Gas Fireplace has been approved for: a) Vertical installations up to 40 feet in height. b) Two sets of 45 degree elbow offsets within these vertical
installations. From 0 to a maximum of 8 ft. a vent pipe can be used between elbows. c) Wall straps must be used to support offset pipe every 4′.
This application will require that you first determine the roof pitch and use the appropriate venting components.

Figure 56
CAUTION Treatment of firestop spacers and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, your local building codes must be checked to determine the requirements for these steps.
NOTE: When installing this vent system in a chase, it is always good building practice to insulate the chase as you would the outside walls of your home. This is especially important for cold climate installations. Upon completion of building your chase framing, install the vent system by following the instructions in this manual. Remember to build the chase large enough so that minimum clearance of combustible materials (including insulation) to the vent system are maintained. Reassembly and Resealing Vent Pipe System Attach vent pipe to inlet and outlet vent adaptor on fireplace in either the vertical or horizontal position, replace horizontal and vertical pipe lengths, elbows and horizontal or vertical termination kit. All vent system components lock into place by sliding the concentric pipe section with four equally spaced interior beads onto the appliance collar or previously installed component end with four equally spaced indented sections. When the internal beads of each starting outer pipe line up, rotate pipe section clockwise 90° (approximately three inches). The vent pipe is now locked together. Continue replacing components per the vent system configuration. Be certain that each succeeding vent component is securely fitted and locked into the preceding component in the vent system.
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Figure 57 Page 33

DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS

NOTICE: For top vent installation only: Use of a SD58DVA-X46 adaptor is required.
CAUTION
Sharp edges, use protective gloves when installing.
Tools Needed for Installation: · Sheet metal snips · 5/16″ nut driver · Phillips head screwdriver – #2 · High temperature sealant or furnace cement rated for
continuous use at 600oF minimum · Measuring tape
Parts Verification See parts list on page 36 to verify components included in this vent kit prior to installation.
NOTICE: A SD58DVA-X46 adaptor must be used in conjunction with the DVVK4RE (top vent connection only). See Figure 59.
NOTICE: If installing onto wood, lap, or vinyl siding, the vinyl siding kit should be used (sold separately, part number DV-822).
The vinyl siding vent kit, DV-822, is available from Empire Comfort Systems, Inc. The depth is 3″ (76mm), which enables the vent cap to be extended away from vinyl siding or projections. The wall depth plus the additional 3″ (76mm) depth of the vinyl siding vent cap extension should not exceed a total depth of 13 3/4″ (349mm).
If wall depth exceeds 13 3/4″ (349mm), extend system using 6 5/8″ (168mm) x 4″ (102mm) rigid venting (See Fireplace Instructions for approved lengths) See Figure 59.
Installing Wall Thimble/Firestop Assembly 1. Fix fireplace to permanent location. If using rigid venting system,
install up to the location where it will exit the building.
2. Cut hole in wall for wall thimble/firestop assembly (Figure 58) into your combustible wall. Note: On brick or block exterior wall a 7″ (178mm) diameter hole needs to be cut.
Measure the total wall thickness to determine whether or not the extension thimble is to be used. If the combustible wall depth is over 5 3/8″ (137mm), then the extension thimble should be used. See Figure 58.
3. Install the wall thimble assembly through the framed opening so the firestop plate is on the interior wall (Figure 58). Telescope section should extend all the way through the exterior wall. Attach with four 10 x 1″ screws.
4. When placing the vent cap on an exterior wall covered with combustibles such as wood, lap, or vinyl siding, install the vinyl siding kit to the exterior wall sheathing.

Figure 58
SD58DVA-X46 ADAPTOR
Figure 59 Cutting Vent Tubes This is the most important part of the installation. With the fireplace (and the rigid venting system if used) fixed to its permanent location, the 6 5/8″ (168mm) diameter air inlet tube and the 4″ (102mm) diameter flue outlet tube are to be marked and cut using the following procedure. 5. Attach the inlet tube to the outside mounting plate. Align
tinnerman clips on the tabs of the air inlet tube to the holes on outside mounting plate, and fix with two #10 x 1/2″ screws. 6. With the vinyl siding kit installed to wall (if necessary), insert the 6 5/8″ (168mm) diameter tube with outside mounting plate attached through hole in wall. Connect to collar on fireplace or rigid vent system. Measure between wall or vent cap extension and outside mounting plate. See Figures 60 and 61.

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DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS

Figure 60

9. Mark or wrap tape completely around the tubes at the marked points to help in making a true cut. Do not crimp or enlarge tubes.
10. From outside: Push the 6 5/8″ (168mm) diameter inlet tube/ mounting plate onto end of rigid venting system to correct position. Fasten the outside mounting plate to the vinyl siding kit or wall with four 10 x 1 1/2″ screws. (Ensure upward slope).
11. From inside: Attach the inlet tube to the collar on the back of the fireplace (or the rigid venting system) using three self tapping screws.
12. Seal the 4″ (102mm) diameter flue outlet tube. Follow instructions and diagram. See Figure 62.
13. Fasten 4″ (102mm) diameter flue outlet tube in place. Do not “twist” the flue outlet tube into the fireplace collar (or rigid venting system). Hold the tube by the seam and push in using a perpendicular “rocking” motion. This ensures the seam on the tube stay intact.
14. Fasten vent cap end using three 10 x 1/2″ screws to mounting plate.

Figure 61
7. Remove outside mounting plate with tube attached from wall. Mark and cut the extra length of the 6 5/8″ (168mm) diameter tube from the opposite end. Do not crimp or enlarge tube.
8. Attach the 4″ (102mm) diameter flue outlet tube onto the rigid venting system or directly to fireplace. Ensure the 4″ (102mm) diameter flue outlet tube is placed as far as possible onto the rigid venting system. Mark the 4″ (102mm) diameter flue outlet tube 2 1/2″ (64mm) beyond the vinyl siding kit or wall. See Figure 61. Remove the 4″ (102mm) diameter flue outlet tube from rigid venting system. When installing directly to fireplace, tape gasket needs to be used.

Sealing 4″ (102mm) Diameter Flue Outlet Tube Figure 62
NOTICE: Tape gasket to be applied prior to installing to fireplace flue outlet tube only. Tape gasket should not be used when mating the flue outlet tube to a rigid venting system.

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DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS

Follow correct option according to venting method.
Connecting Directly to Fireplace If the air inlet and flue outlet tubes are to be connected directly to the unit (no rigid venting system is being used), then the gasket provided must be used to seal the 4″ (102mm) flue outlet tube. Peel the paper off the self-adhesive gasket and then wrap it around the end of the tube (if tube was cut, it is recommended to use cut end) as shown in Figure 62. Pull the gasket tight at all times while wrapping it around tube. The gasket ends should align, to form a complete seal. The overlapped section should NOT come in contact with the seam in the tube. Apply high temperature sealant to the opposite end of the tube (on the inside of the tube). The end with the gasket will attach to the back of the unit. Continue with Step 13.

Index Number
1 2 3 4 5 6

PARTS LIST

Part Number

Description

DV769

Vent Cap Assembly

19193

Outside Mounting Plate

19194

Air Inlet Tube

DV524

Flue Outlet Tube

19196

Firestop/Thimble Assembly

20527

Gasket

Connecting to Rigid Vent System If the air inlet and flue outlet tubes are to be connected to a rigid venting system (and not directly to the back of the unit), then do not use the gasket provided. High temperature sealant should be applied to the outside of the 4″ diameter (102mm) flue outlet tube (if tube was cut, it is recommended to use cut end) and to the inside of the tube on the end that connects to the vent cap.
Figure 63

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DVVK-5F FLEX VENT INSTRUCTIONS

The DVVK-5F FLEX VENT KIT includes the following components: · (1) Horizontal Termination Cap · (1) 4-foot section of Flex vent with spacers (5″ flue/8″ outer pipe) with flue adapter collar · (1) Wall Firestop/Thimble Assembly · Hardware pack that includes band clamps and screws
Flex venting can be installed either vertically or horizontally off of the DVP Series fireplaces. When installing a horizontal vent run from top connections, maintain at least ½” rise for every 12″ of vent run. When venting horizontal off the rear vent connections, allow a minimum rise of 2″. Refer to the Figure 53 when mounting termination near vinyl siding.
CAUTION
· Always stretch and secure venting with wire or metal strapping to ensure that the horizontal runs do not sag.
· If space permits, it is generally easier to attach venting in the top vent configuration.
· Because of sharp edges, always use gloves when handling the flex vent components.
· Vent connections should overlap a minimum of 1″ for proper sealing.
· Always follow the general venting requirements for vent terminal location, vent lengths, and clearance to combustible materials.
INSTALLATION 1. Unpack vent components and check that all items are included. 2. Check to see that the vent spacer springs are located around
the flue vent at 8″ and 12″ intervals along its length. See Figure 64. If not, stretch the spacer springs to about 15″ long and wrap them around the flue, then interlock the ends of each spring about 2″. See Figure 65. Maintain equal distance between spring spacers.

4. Install the Wall Firestop/Thimble assembly as required through the wall. Refer to the venting charts in the fireplace manual to determine the proper height and size of the vent opening. The minimum opening should be 10″ wide by 12″ high. The minimum combustible clearance from the horizontal vent is 1″ from sides and bottom, and 3″ above the vent pipe. See Figure 67.
5. In most cases, after determining the length of the vent that is needed, it may be easier to install the flue and outer vent pipes to the Termination Cap first, then from the outside, feed the venting through the wall to the fireplace.
6. If the venting is to long, trim off any excess vent before attaching the vent end connectors.
7. Attach the Termination Cap to the outside of the house.
CAUTION
Do not use force when installing the Horizontal Vent Termination into the flex venting. Always stretch venting out first, then cut off excessive vent material prior to sliding the vent termination into the flue and inlet venting. Forcing the termination cap into the flex venting will deform the flue venting, which will restrict the exhaust gases, and cause improper operation of the fireplace.
8. Prior to making the vent connections, apply high temperature sealant (600 degree F min.) to the vent connections before securing with the band clamps provided. Note: the flue pipe end without the adapter is to be installed to the Termination Cap.
9. Apply sealant to the outside of the flue pipe adapter and connect to the flex flue pipe. Then insert the adapter into the fireplace flue. Secure flue adapter to the fireplace flue with a minimum of two screws provided. See Figure 66.
10. Attach the Outer Vent pipe to the 8″ diameter collar on the fireplace with a large band clamp provided. Sealant may also be used on the outer vent connections.
11. Check all vent connections for tightness. Make sure horizontal venting has the proper rise and combustible clearances required. Refer to venting charts in fireplace instruction manual.

Figure 64

Figure 66

Figure 65 3. Use existing 8″ diameter inlet collar to attach outer vent pipe.
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Figure 67

Page 37

PROPANE GAS CONVERSION

Model
DVP42 DVP48

A

AIR SHUTTER SETTINGS
Opening “A” Full Open Full Open
Figure 68

BURNER ORIFICE
Propane Orifice #52 #51

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LOG IDENTIFICATION

LOG DESCRIPTION

PART NUMBER

DVP42FP

DVP48FP

FRONT VIEW

Log A

R10349

R10357

TOP VIEW

Log B

R10350

R10358

Log C

R10351

R10359

Log D

R10352

R10360

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Page 39

LOG PLACEMENT (4 LOG SET)

Before you begin: If you are installing logs into the DVP42 or DVP48 model then this fireplace is supplied with a set of four ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling logs, wash your hands gently with soap and water to remove any traces of fiber.
The positioning of logs is critical to safe and clean operation of this fireplace. Sooting and other problems may result if the logs are not properly and firmly positioned in the fireplace. Please refer to Figure 69, Figure 70, and Figure 71 and corresponding WARNING, when completing the following log placement steps.
1. Remove top louver, grasp louver, lift and pull forward. 2. Lower bottom louver, lift and hinge forward. 3. Release two glass frame spring clamps at bottom of firebox NOTE: For step by step log placement instructions with images, see pages 41-45.

Ember Placement 1. Place decorative rock in front of grates and sides of main burner.
2. After all logs are properly positioned, place small “dime” size pieces of Rockwool lightly across the front round “blueflame” ports. Place the ember material (Rockwool pieces) side by side. Do not stack more than one layer of embers across the burner ports. See Figure 69.
3. Replace glass door onto firebox. 4. Secure the two glass frame spring clamps at bottom of firebox. 5. Align the tabs on top louver brackets with slots in front posts
to secure top louver. 6. Close bottom louver. Lift slightly to engage the end tabs into
the slots in fireplace sides to close louver panel.

ATTENTION: Do not place decorative rock on logs or on burner. The decorative rock should only be placed on the fireplace floor.

Figure 69
WARNING Failure to position the parts in accordance with this diagram or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

Figure 70

Index No.
1 2 3 4

LOG SET PARTS LIST

Part Number

DVP42

DVP48

Desciption

R10349

R10357

REAR LOG

R10350

R10358

FRONT LEFT LOG

R10351

R10359 FRONT RIGHT LOG

R10352

R10360

TOP BRANCH

WARNING
If flame lifts off burner and goes out, verify insulation and retainer were removed. See page 24.

Page 40

Figure 71

39359-4-0320

LOG PLACEMENT – DVP(42,48)
1. Place Log A (#1) onto two pins on rear log support as shown below.

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Page 41

LOG PLACEMENT – DVP(42,48)
2. Place Log B (#2) onto two left, front pins on burner pan as shown below.

Page 42

39359-4-0320

LOG PLACEMENT – DVP(42,48)
3. Place Log C (#3) onto two right, front pins on burner pan as shown below.

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Page 43

LOG PLACEMENT – DVP(42,48)
4. Place Log D (#4) onto one pin on Log A and one on Log B as shown below.

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39359-4-0320

LOG PLACEMENT – DVP(42,48)
5. Log assembly is completed.

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Page 45

MILLIVOLT SYSTEM OPERATING INSTRUCTIONS

750 Millivolt System The standing pilot (750 millivolt system) is a continuous burning pilot. The pilot remains ON even when the main burner is OFF.
When you ignite the pilot, the thermopile produces millivolts (electrical current) which energizes the magnet in the gas valve. After 30 seconds to 1 minute time period you can release the gas control knob and the pilot will stay ON. Allow your pilot flame to operate an additional one to two minutes before you turn the gas control knob from the PILOT position to the ON position. This time period allows the millivolts (electrical current) to build-up to a sufficient level allowing the gas control to operate properly.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found in control compartment behind the door assembly.
CAUTION
During the initial purging and subsequent lightings, never allow the gas valve control knob to remain depressed in the “pilot” position without pushing the piezo ignitor button at least once every second.
2. During the operating season, leave the control valve knob in the “ON” position. This will allow the pilot flame to remain lit. Turn the burner flame on or off with the fireplace Remote/OFF/ ON switch, wall switch or remote controls.
NOTICE: The gas control valve allows you to increase or decrease the height of the main burner flame. The control valve has a pressure regulator with a knob as shown in Figure 72. Rotate the knob clockwise to “HI” to increase the flame height and counterclockwise to “LO” to decrease the flame height.
3. When the operating season is over, turn the Remote/OFF/ON switch to “OFF” and the control valve to “OFF”. The system, including the pilot light, will be shut down.

The OWNER should carefully read and follow these operating instructions at all times. Lower the door assembly to view the gas controls for the fireplace.
Initial Lighting Upon completing the gas line or turning the gas valve on after it has been in the “OFF” position, a small amount of air will be in the lines. When first lighting the fireplace, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the fireplace will light and operate satisfactorily.
Subsequent lightings of the appliance will not require such purging if the gas valve is not turned to “OFF.”
Pilot Flame The thermopile/thermocouple (standing pilot) tips should be covered with flame.

Figure 73

Figure 72

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39359-4-0320

MILLIVOLT SYSTEM OPERATING INSTRUCTIONS

STANDING PILOT OPERATING INSTRUCTIONS Remote/Off/On Switch The fireplace is equipped with a Remote/OFF/ON switch. A wire harness is attached to the Remote/OFF/ON switch. The red, black and green (wires) female push-ons attach to the Remote/OFF/ON switch. At the opposite end of the wire harness, the black and green (wires) female push-ons attach to the gas valve. An additional green wire and the red wire, which are stripped and bare, will attach to one of the accessories that can be purchased for use with your fireplace.
Operation of REMOTE/OFF/ON Switch with no Accessories To ignite main burner, turn the control knob on the gas valve from the PILOT position to the ON position. Turn the Remote/OFF/ON switch from the OFF position to the ON position. The additional green wire and red wire, which are stripped and bare are not used.
Wall Switch, FWS-1 Connect the green and red, stripped and bare, wires on the REMOTE/ OFF/ON switch wire harness to the wall switch using wire nuts. Turn the REMOTE/OFF/ON switch to the Remote position. Pivot the rocker switch on the FWS-1 to the ON position.
Wall Thermostats (optional)
TRW – Wireless for Millivolt models TMV – Reed switch for Millivolt models
Battery Operated Remote Controls, FRBC, FBRTC, and TRW Connect the green and red, stripped and bare, wires on the REMOTE/OFF/ON switch wire harness to the remote receiver that is a component in the remote kit using wire nuts. Turn the REMOTE/ OFF/ON switch to the remote position. Follow instructions included with the remote to complete installation. Note: If batteries fail in the remote, and immediate heat is desired, turn the REMOTE/OFF/ON switch from the REMOTE position to the ON position.
Electric (120 volt) Operated Remote Control, FREC
Connect the green and red, stripped and bare, wires on the REMOTE/ OFF/ON switch wire harness to the wires on remote receiver that is a component in the FREC. Turn the REMOTE/OFF/ON switch to the REMOTE position. Follow instructions in the FREC to complete installation.
NOTE: If electric (120 Volt) fails in FREC, and immediate heat is desired, turn the REMOTE/OFF/ON switch from the REMOTE position to the ON position.

Installation of Remote Receiver Place remote receiver on the floor of fireplace behind the louver as far forward as possible.
Attention: The velcro loop and hook are not necessary in this installation but can be used to secure remote receiver.
Refer to remote control installation and operating instructions for more details on remote control.
Millivolt Control The valve regulator controls the burner pressure which should be checked at the pressure test point. Turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point (Use test point “A” closest to control knob). After taking pressure reading, be sure and turn captured screw clockwise firmly to re-seal. Do not over torque. Check for gas leaks.
Millivolt thermopile is self generating. Gas valve does not require 24 volts or 110 volts.
Check System Operation Millivolt system and all individual components may be checked with a millivolt meter 0-1000 MV range.

It is important to use wire of a gauge proper for the length of the wire:

RECOMMENDED WIRE GAUGES

Maximum Length

Wire Gauge

1′ to 10′

18

10′ to 25′

16

25′ to 35′

14

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Page 47

MILLIVOLT SYSTEM STANDING PILOT WIRING DIAGRAM

Page 48

Figure 74

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MILLIVOLT SYSTEM STANDING PILOT LIGHTING INSTRUCTIONS

FOR YOUR SAFETY, READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

· If you cannot reach your gas supplier, call the fire department.

B. Before lighting smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
What To Do If You Smell Gas · Do not try to light any appliance. · Do not touch any electrical switch; · Do not use any phone in your building. · Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it; call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. Stop! Read the safety information above. 2. Set REMOTE/OFF/ON switch to OFF. 3. Turn off all electric power to the appliance (if applicable). 4. Lower bottom louver assembly. 5. Push in gas control knob slightly and turn clockwise
to “OFF.”

9. Push in control knob all the way and hold in. Repeatedly push

the piezo ignitor button until the pilot is lit. Continue to hold

the control knob in the for about one minute after the pilot is

lit. Release knob, and it will pop back up. Pilot should remain

lit. If it goes out, repeat steps 5 through 9.

· If the control knob does not pop up when released, STOP

and IMMEDIATELY call a qualified service technician or

gas supplier.

· If the pilot will not stay lit after several tries, turn the gas

control knob to “OFF” and call your service technician or

gas supplier.

10. Turn gas control knob counterclockwise

to “ON.”

11. Close bottom louver assembly.

12. Turn on all electric power to the appliance (if applicable).

13. Set REMOTE/OFF/ON switch to desired setting.

Note: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.
6. Wait ten minutes to clear out any gas. Then smell for gas, including near the floor. If you then smell gas, STOP! Follow “B” in the safety information above. If you do not smell gas, go to the next step.
7. Find pilot – Follow metal tube from gas control. The pilot is behind the burner on the right side.
8. Turn gas control knob counterclockwise to “PILOT.”

TO TURN OFF GAS TO FIREPLACE

1. Set REMOTE/OFF/ON switch to OFF. 2. Turn off all electric power to the appliance if service is to be
performed (if applicable). 3. Lower bottom louver assembly.

4. Push in gas control knob slightly and turn clockwise to “OFF.” Do not force.
5. Close bottom louver assembly.

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Page 49

MILLIVOLT SYSTEM STANDING PILOT TROUBLESHOOTING

With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken.

1. Spark ignitor will not light pilot after repeated triggering of piezo ignitor button.
a. Defective ignitor (no spark electrode) –Check for spark at electrode and pilot; if no spark and electrode wire is properly connected, replace ignitor.
b. No gas or low gas pressure. –Check remote shut off valves from fireplace. Usually there is a valve near the main. There can be more than one valve between the fireplace and main. –Low pressure can be caused by a variety of situations such as a bent line, too narrow diameter of pipe, or low line pressure. Consult with plumber or gas supplier.
c. No Propane in tank. –Check Propane tank. Refill tank.
2. Pilot will not stay lit after carefully following lighting instructions.
a. Defective thermocouple. –Check that pilot flame impinges on thermocouple. Clean and/or adjust pilot for maximum flame impingement. –Ensure the thermocouple connection at the gas valve is fully inserted and tight (hand tight plus 1/4 turn). Faulty thermocouple if reading is below specified minimum of 15 millivolts. –Disconnect the thermocouple from the valve, place one millivolt meter lead wire on the end of the thermocouple and the other millivolt meter lead wire on the thermocouple copper wire. Start the pilot and hold the valve knob in. If the millivolt reading is less than 15 millivolt, replace the thermocouple.
b. Defective valve. –If thermocouple is producing more than 15 millivolts, replace faulty valve.
3. Pilot burning, no gas to burner, valve knob “ON”, REMOTE/ OFF/ON switch “ON.”
a. REMOTE/OFF/ON switch, wall switch, remote control or wires defective. –Check REMOTE/OFF/ON switch and wires for proper connections. Place jumper wires across terminal at switch. If burner comes on, replace defective switch. If OK, place jumper wires across switch wires at gas valve-if burner comes on, wires are faulty or connections are bad.
b. Thermopile may not be generating sufficient millivolts. –If the pilot flame is not close enough physically to the thermopile, adjust the pilot flame. –Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket. –Check the thermopile with a millivolt meter. Take the reading at TH-TP & TP terminals of the gas valve. The meter should read 350 millivolts minimum, while holding the valve knob depressed in the pilot position, with the pilot lit, and the REMOTE/OFF/ON switch in the OFF position. Replace the faulty thermopile if the reading is below the specified minimum. –With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The reading should be 350 millivolts minimum. Replace the thermopile if the reading is below the minimum.

c. Defective valve. –Turn valve knob to ON. Place REMOTE/OFF/ON switch to ON. Check with millivolt meter at thermopile terminals. Millivolt meter should read greater than 200 millivolts. If the reading is okay and the main burner does not ignite, replace the gas valve.
d. Plugged main burner orifice. –Check main burner orifice for blockage and remove.
4. Frequent pilot outage problem. a. Pilot flame may be too high or too low, or blowing (high), causing pilot safety to drop out. –Clean and adjust flame for maximum flame impingement on the thermocouple. Follow lighting instructions carefully.
5. The pilot and main burner extinguish while in operation. a. No Propane in tank. Check Propane tank. Refill fuel tank. b. Inner vent pipe leaking exhaust gases back into system –Check for leaks. c. Glass too loose, gasket leaks in corners after usage. –Be certain glass assembly is installed correctly. d. Horizontal vent improperly pitched. –The horizontal vent cap should slope down only enough to prevent any water from entering the unit. The maximum downwards slope is 1/4 inch. e. Bad thermopile or thermocouple. –Replace if necessary. f. Improper vent cap installation. –Check for proper installation and freedom from debris or blockage.
6. Glass soots. a. Flame impingement on logs. –Check and adjust log position. Contact Empire Comfort Systems, Inc. b. Debris around throat of main burner. –Inspect the opening at the base of the main burner. It is imperative that NO material be placed in this opening.
7. Flame burns blue and lifts off main burner. a. Insufficient oxygen being supplied. –Check to make sure vent cap is installed properly and free of debris. Make sure that vent system joints are tight and have no leaks. –Check to make sure that no material has been placed at the main burner base.

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IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS

5.25 VDC ELECTRONIC CONTROL VALVE The electronic control valve system includes the ability to switch the pilot from a standing pilot mode to an intermittent pilot mode.
· IPI Mode – In the Intermittent Pilot mode, when the unit is turned ON, it will cause spark to the pilot, light the pilot, then allow the burner to light. When the unit is turned to OFF, both the burner and pilot will be OFF.
· CPI Mode – In the Continuess Pilot mode, the pilot remains ON continuously even when the burner is turned OFF.
NOTE: A small toggle switch is located on the front of the module tray that is used to switch from IPI (left) to the CPI (right). See Figure 75.
When the unit is turned to ON, the electrical current will energize a spark to the pilot igniter. Once the pilot sensor heats up (after a few seconds), the valve will be energized, allowing gas to flow to the burner.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for Intermittent Pilot controls found in this manual, and on labels found in the control compartment located in the lower cavity of the appliance.
2. During the operating season (or in power outage periods), it is recommended that the pilot remain in the CPI (standing pilot mode) to reduce cold start issues, and/or conserve battery backup power during a power outage.
3. The gas valve has inlet and outlet pressure taps as shown in Figure 75. Refer to page 12 for gas pressure requirements.
NOTE: The gas control has a manual HI/LO flame adjustment knob (regulator) that allows you to increase or decrease the height of the burner flame. See Figure 75. Rotate the HI/LO knob counterclockwise to “HI” to increase the flame height, and clockwise to “LO” to decrease the flame height.

OPTIONAL REMOTE CONTROLS Optional remote controls are available for use with this appliance. It is recommended that the remote receiver be placed either in a wall outlet box with extended wiring, on the fireplace hearth, behind the left side surround panel, or in the control compartment area as far forward in the insert as possible. The placement options for the remote receiver are given to allow flexibility, however battery life will be extended when the receiver is placed in cooler areas. To connect the remote receiver to the appliance, first disconnect the ON/OFF switch wires from the white and green wire connectors and connect the wires from the remote receiver to the green and white wire connectors. See Figure 75. Follow the instructions included with the remote control for programming and other operational information.

39359-4-0320

Figure 75

Page 51

IPI ELECTRONIC SYSTEM WIRING DIAGRAM

If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire.
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. This appliance is not convertible for use with other gases, unless a certified kit is used.
CAUTION Do not operate the appliance with liner(s) removed, cracked or broken. Replacement of the liner(s) should be done by a licensed or qualified service person.
WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Page 52

39359-4-0320

INTERMITTENT PILOT LIGHTING INSTRUCTIONS

FOR YOUR SAFETY, READ BEFORE LIGHTING

WARNING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

A. This appliance has a pilot which can be lighted with the manual on/off switch, a remote control, or by switching the receiver switch to the “ON” position. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch. Do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you can not reach your gas supplier, call the fire department.

C. Use only the remote control or manual remote receiver switch to operate the gas valve. Never use tools. If valve does not operate, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above.

2. Turn OFF electric power to the appliance.

3. Remove front surround panel assembly or bottom louver if

included.

4. Turn gas shut-off counterclockwise

to “On” position.

5. Wait ten minutes to clear out any gas. Then smell for gas,

including near the floor. If you smell gas, STOP! Follow “B” in

the safety information above on this page. If you do not smell

gas, go to the next step.

6. Turn ON electric power to the appliance.

7. Find pilot – Follow metal tube from gas control. The pilot is

behind the burner on the right side.

8. Turn main flame to on. If the pilot does not light within 60

seconds, stop and go to Step 5.

9. Refer to remote control instructions for detailed information,

control features, and operation. Note: There is a CPI/IPI

switch that allows for a continuous standing pilot mode or an

intermittent pilot mode. See appliance manual for location

of this switch. If the pilot or burner does not stay lit (in the

standing pilot mode), stop and immediately call a qualified

service technician or gas supplier.

10. If the burner or pilot does not operate properly after several

tries, turn the gas shut-off clockwise

to “OFF” and

call your service technician or gas supplier.

11. Replace the front surround assembly or close bottom louver

assembly.

12. Operation of the gas valve is controlled by a manual on/

off switch or a hand held remote control. Refer to remote

instructions for detailed operation information.

GAS SHUT-OFF VALVE

TO TURN OFF GAS TO FIREPLACE

1. Turn off all electric power to the appliance if service is to be performed (if applicable).
2. Gain access to control compart. Remove surround panel assembly if necessary.

3. Locate On/Off gas shut-off and turn clockwise to “OFF”. Do not force.
4. Close bottom louver assembly, if included.

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Page 53

INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING
Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for manual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either Propane Gas or Natural Gas and can be converted by use of an OEM supplied conversion kit. The Digital Fireplace Control (DFC) is an automatic gas ignition system based on a single microcontroller core. This control manages all functions related to ignition, flame sensing and supervision for atmospheric applications. The DFC can be set to provide continuous or intermittent ignition control sequences and flame monitoring with safety shutdown in case of failure. The DFC is set up as a stand alone (AC powered system with battery back up. See Lighting Instructions on page 51 and Wiring Diagram on page 50.
Troubleshooting Before proceeding with the procedures in the following troubleshooting table, verify that the power supply (AC/DC adapter) is present and that the batteries inside the receiver and/or optional battery pack are fresh and installed with correct polarity. Make sure all the connections between the wire harnesses and system components are proper and positive. Verify that the static inlet pressure meets the manufacturer’s recommended inlet pressure. If necessary adjust the line pressure regulator. If the recommended actions for the following troubleshooting chart do not help to address the problem consider replacing wiring harnesses.
WARNING
· Any actions performed on the gas valve must be performed in accordance with this instruction manual. Likewise, any actions performed on the DFC or other system components must be done in accordance with the individual component instructions.
· Replacement of components must be performed in accordance with this instructions manual.

Page 54

39359-4-0320

INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING
1

If the DFC giving signal lock out:

The board should be unlocked to

reinitiate a pilot flame ignition (for

NO

the correct unlock sequence refer

to the DFC Use and Installation

Instructions).

YES

Is the DFC board in lock out?
YES

1. Verify the electrical connections’ integrity and

make sure they are in accordance with the relevant

NO

system wiring diagram. If necessary replace the

wire harness.

2. Replace the DFC board.

1. Check the spark electrode positioning – adjust as necessary.

Was observed spark

2. Replace the pilot assembly.

at the Pilot Hood

NO

before the DFC

3. Verify the electrical connections’ integrity and

board locked out?

make sure they are in accordance with the

relevant system wiring diagram. If necessary

replace the wire harness.

4. Replace the DFC board.

YES

1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary replace the wire harness.
2. If pilot flow adjuster screw is not sealed: Check if pilot flow adjust screw is set correctly in accordance with the appliance manufacturer instructions. If necessary correct it.
3. Replace pilot tube or complete pilot assembly.
4. Replace the pilot orifice with a new orifice of correct size, and type, or replace the pilot assembly. Under all circumstances follow the appliance manufacturer’s service instructions.
5. Remove the provided wiring harnesses from Ev1 of gas valve (red base), and verify voltage at ignition between the Ev1 terminal and the ground connection on teh valve body. If the voltage is greater than 0 then Replace Valve. Otherwise Replace DFC.

Spark continues while the pilot is ON.
NO
2

YES

1. Replace the pilot assembly. 2. Replace the DFC board.

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Page 55

INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING

Page 56

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REMOTE CONTROL OPERATION INSTRUCTIONS

NOTICE: ON/OFF rocker switch must be ON for the remote to operate.
FEATURES: Main Burner ON/OFF Main Burner flame modulation (6 levels) Choice of standing or intermittent pilot Thermostat or Smart thermostat functions On/Off relay* Comfort Fan speed modulation (6 levels) Accent Light modulation (6 levels)

Blue LCD display
ON/OFF Button THERMOSTAT Button UP/DOWN Arrow Button MODE Button

TRANSMISSION
THERMOSTAT OFF/ON/SMART

Figure 76a
KEY LOCK LOW BATTERY INDICATOR ROOM TEMPERATURE
CPI MODE

FLAME ON

COMFORT FAN

Figure 76b

ACCENT LIGHT

REMOTE CONTROL INFORMATION Supply Voltage: 4.5 V (three 1.5 V AAA batteries) Ambient Temperature Ratings: 0 – 50°C (32 – 122°F) Radio Frequency: 315 MHz
NOTICE: THE TRANSMITTER AND RECEIVER ARE RADIO FREQUENCY DEVICES. PLACING THE RECEIVER IN OR NEAR METAL SEVERELY REDUCES THE SIGNAL RANGE.

WARNING
· FIRE HAZARD. Can cause severe injury or death. · The Transmitter causes ignition of the appliance. The
appliance can turn on suddenly. · Keep away from the appliance burner when operating
the remote system.

NOTICE: TURN “OFF” THE MAIN GAS SUPPLY OF THE APPLIANCE DURING INSTALLATION OR MAINTENANCE OF THE RECEIVER DEVICE.

NOTICE: FOR INSTALLATION/MAINTENANCE, SWITCH OFF THE INSERT BY REMOVING MAIN POWER SUPPLY AND BATTERIES IF INSTALLED.

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Page 57

REMOTE CONTROL OPERATION INSTRUCTIONS

INITIALIZING THE SYSTEM FOR THE FIRST TIME 1. Install the three AAA type batteries in the Transmitter battery
bay located on the base of the Transmitter (back side). See Figure 77. 2. Power the receiver 3. With the ON/OFF rocker switch turned ON, press red button on the module. 4. The Receiver will “beep” three times to indicate that it is ready to synchronize with a Transmitter. 5. With the batteries already installed in the Transmitter, push the “ON” button. The Receiver will “beep” to indicate the Transmitter’s command is accepted and set to the particular code of that Transmitter. 6. The system is now initialized.

TURN THE APPLIANCE ON AND OFF 1. With the system OFF, press the ON/OFF key on the Trans-
mitter. The Transmitter LCD display will show some other active Icons on the screen. At the same time the Receiver will activate the appliance. 2. A “beep” from the Receiver will confirm reception of the command. 3. TURN OFF THE APPLIANCE 4. With the system ON , press the ON/OFF Key on the Transmitter. The Transmitter LCD display will show the room temperature. See Figure 79. At the same time the Receiver will turn off the appliance. 5. A “beep” from the Receiver confirms reception of the command.

Figure 77
TEMPERATURE INDICATION DISPLAY With the system in the “OFF” position, press the THERMOSTAT key and the MODE key at the same time. Look at the LCD screen on the Transmitter to verify that a °C or °F is visible to the right of the Room Temperature display. See Figures 76a and 76b.

Figure 79

Figure 78a – Degrees Celsius

Page 58

Figure 78b – Degrees Fahrenheit

39359-4-0320

REMOTE CONTROL OPERATION INSTRUCTIONS
REMOTE FLAME CONTROL The Proflame has six flame levels. With the system ON and the flame level at the maximum in the appliance, pressing the DOWN ARROW key once will reduce the flame height by one step until the flame is turned OFF. The UP ARROW key will increase the flame height each time it is pressed.
If the UP ARROW key is pressed while the system is ON but the flame is OFF, the flame will come ON in the high position.

Figure 80 – Flame OFF

Figure 83 – Flame Level Maximum
THERMOSTAT TRANSMITTER OPERATION The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room.
To activate the function, press the THERMOSTAT key. See Figure 76a. The LCD display on the Transmitter will change to show that the room thermostat is “ON” and the set temperature is now displayed. See Figure 84.
To adjust the set temperature, press the UP or DOWN ARROW keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

Figure 81 – Flame Level 1
Figure 82 – Flame Level 5 39359-4-0320

Figure 84 Page 59

REMOTE CONTROL OPERATION INSTRUCTIONS

SMART THERMOSTAT OPERATION The Smart Thermostat function adjusts the flame height in accordance with the difference between the set point temperature and the actual room temperatures.
As the room temperature gets closer to the set point the Smart Function will modulate the flame down.
To activate this function, press the THERMOSTAT key until the word “SMART” appears to the right of the temperature bulb graphic.
To adjust the set temperature, press the UP or DOWN ARROW keys until the desired set temperature is displayed on the LCD screen of the Transmitter.
NOTICE: When Smart Thermostat is activated, the manual flame height adjustment is disabled.

FAN SPEED CONTROL The speed of the fan can be controlled by the Proflame system. The fan speed can be adjusted through six speeds. To activate this function, use the MODE key Figure 76a to index
to the fan control icon. See Figure 87. Use the UP/DOWN ARROW keys to turn on, off or adjust fan speed. See Figures 76a and 88. A single “beep” will confirm reception of the command.

Figure 85 – SMART Function Icon

Figure 87 – Fan Icon

Figure 86

Figure 88 – Fan Speed Control Activated

Page 60

39359-4-0320

REMOTE CONTROL OPERATION INSTRUCTIONS

ACCENT LIGHT CONTROL The light function controls the light by the dimmable light control. To activate this function, use the Mode Button Figure 76a to index to the Light icon. See Figures 89 and 90. The intensity of the output can be adjusted through six levels. Use the Up/Down Arrow Buttons Figure 76a to adjust the output level. A single “beep” will confirm reception of the command.

CONTINUOUS PILOT/INTERMITTENT PILOT (CPI/IPI) SELECTION With the system in “OFF” position press the MODE key Figure 76a to index to the CPI mode icon. See Figures 91 and 92.
Pressing the UP ARROW key will activate the Continuous Pilot Ignition mode (CPI).
Pressing the DOWN ARROW key will return to IPI.
A single “beep” will confirm the reception of the command.

OFF

Figure 89
OFF
Figure 90

Figure 91 Figure 92

39359-4-0320

Page 61

REMOTE CONTROL OPERATION INSTRUCTIONS

KEY LOCK This function will lock the keys to avoid unsupervised operation.
To activate this function, press MODE and UP keys at the same time. A Lock and Key icon will appear to the right of the temperature icon.
To deactivate this function, press MODE and UP Keys at the same time.

USING WITHOUT A REMOTE CONTROL Remove the decorative front and outer surround to access the module. With the ON/OFF rocker switch in the ON position, press with SW1 button on the module. The module will beep 3 times to indicate that it is ready to synchronize with a remote. If no remote is found, the module will enter Manual Mode and the flame and pilot will light. The insert can now be turned ON and OFF with the rocker switch. To enter Remote Mode again, follow the initialization sequence in 15C.
BATTERY BACKUP OPERATION To operate the insert on Battery Backup, remove the decorative front and outer surround to access the module. Locate the battery holder and install 4 AA batteries into it. The insert will now operate without flame level adjustment or fan.
LOW BATTERY DETECTION MODULE When the module batteries are low, a double-beep will be emitted when it receives an ON/OFF command. No more commands will be accepted until the batteries are changed or the insert is plugged in.

Figure 93
LOW BATTERY DETECTION The life span of the remote control batteries depends on various factors: quality of the batteries used, the number of ignitions of the appliance, the number of changes to the room thermostat set point, etc.
When the Transmitter batteries are low, a Battery icon will appear on the LCD display of the Transmitter Figure 94 before all battery power is lost. When the batteries are replaced, this icon will disappear.

Figure 94 Page 62

39359-4-0320

REMOTE CONTROL WIRING DIAGRAM

+-

AUX.

LIGHT
N L

COMBUSTION BLOWER

If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire.
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. This appliance is not convertible for use with other gases, unless a certified kit is used.
39359-4-0320

CAUTION
Do not operate the appliance with glass panel removed, cracked or broken. Replacement of the panel should be done by a licensed or qualified service person.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Page 63

REMOTE CONTROL – LIGHTING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand, use the remote control. Before lighting the pilot, ensure that the main on/off switch is on. When lighting the pilot, follow these instructions exactly.
B. Before lighting smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
What To Do If You Smell Gas · Do not try to light any appliance. · Do not touch any electrical switch; · Do not use any phone in your building. · Immediately call your gas supplier from a neighbor’s phone.

Follow the gas supplier’s instructions. · If you cannot reach your gas supplier, call the fire depart-
ment.
C. Use only the remote control to operate the gas valve. Never use tools. If valve does not operate, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above.

2. Turn OFF electric power to the appliance.

3. Remove front surround assemblies.

4. Turn gas shut-off counterclockwise

to “ON” position.

5. Wait ten minutes to clear out any gas. Then smell for gas,

including near the floor. If you smell gas, STOP! Follow “B” in

the safety information above. If you do not smell gas, go to

the next step.

6. Tun ON electric power to the appliance.

7. Find pilot. The pilot is behind the burner.

8. Do not try to light the pilot by hand. Turn main flame to ON

using your remote. If the pilot does not light within 60 seconds,

stop and go to step 5.

9. If the burner or pilot does not operate properly after several

tries, turn the gas shut-off clockwise

to “OFF” and

call your service technician or gas supplier.

10. Replace the front surround assemblies.

11. Operation of the gas valve is controlled by a hand held remote

control. Refer to remote instructions for detailed operation

information.

GAS SHUT-OFF VALVE

TO TURN OFF GAS TO FIREPLACE

1. Turn off all electric power to the appliance if service is to be 3. Locate On/Off gas shut-off and turn clockwise

to

performed.

“OFF”. Do not force.

2. Gain access to the control compartment by removing surround 4. Replace surround assemblies removed in step 2.

assemblies.

Page 64

39359-4-0320

REMOTE CONTROL SYSTEM TROUBLESHOOTING
1

If the IFC is signaling lock out: The

board should be unlocked to

reinitiate a pilot flame ignition (for

NO

the correct unlock sequence refer

to the IFC Use and Installation

Instructions).

YES

Is the IFC board in lockout?
YES

1. Verify the electrical connections’ integrity and

make sure they are in accordance with the relevant

NO

system wiring diagram. If necessary, replace the

wire harness.

2. Replace the IFC board.

1. Check the spark electrode positioning – adjust as necessary.

Was spark observed

2. Replace the pilot assembly.

at the Pilot Hood

NO

before the IFC board

3. Verify the electrical connections’ integrity and

locked out?

make sure they are in accordance with the

relevant system wiring diagram. If necessary,

replace the wire harness.

4. Replace the IFC board.

YES

1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary, replace the wire harness.
2. If pilot flow adjuster screw is not sealed, check if pilot flow adjust screw is set correctly in accordance with the appliance manufacturer instructions. If necessary, correct it.
3. Replace pilot tube or complete pilot assembly.
4. Replace the pilot orifice with a new orifice of correct size and type or replace the pilot assembly. Under all circumstances follow the appliance manufacturer’s service instructions.
5. Remove the provided wiring harnesses from Ev1 of gas valve (red base), and verify voltage at ignition between the Ev1 terminal and the ground connection on the valve body. If the voltage is greater than 0 then Replace Valve. Otherwise replace IFC.

Spark continues while the pilot is ON.
NO
2

YES

1. Replace the pilot assembly. 2. Replace the IFC board.

39359-4-0320

Page 65

REMOTE CONTROL SYSTEM TROUBLESHOOTING (CONT’D)
2

Main burner lights when the pilot only
should light.

YES

1. Replace IFC board. 2. Replace the gas valve.

1. Verify the pilot flame fully engulfs the tip of the sense electrode. If not, replace the pilot

NO

assembly.

2. Replace the pilot assembly.

3. Carefully clean the electrical connections of the sense cable and the IFC board sense cable connection.

Pilot holds the flame?

NO

4. Replace the sense cable, the cable-sense electrode assembly, or the pilot assembly.

5. Verify the pilot is properly grounded.

6. Replace the pilot orifice with a new orifice of correct size and type or replace the pilot assembly.

YES

7. If pilot flow adjuster screw is not sealed, correct it.

Main burner ignites? YES

1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary, replace the wire harness.

2. Check if the optional remote transmitter is in “thermostat” or “on” mode and verify there is a call for heat (if using a thermostat remote). Adjust the setting for heat.

3. Verify that the pilot hood is properly fitted and a pilot flame is directed to properly ignite the main appliance burner.

NO

4. Replace the main burner orifice with a new orifice of correct size and type or replace the

pilot assembly. Under all circumstances, follow the service instructions.

5. Remove the provided wiring harnesses from EV2 of gas valve (red base) and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body. 5.1 If the voltage is greater than 0, then replace valve. 5.2 Or Replace IFC.

6. Check the pressure at the outlet pressure test point out according to the manufacturer’s instruction. If not in accordance, replace the gas valve.

1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary, replace the wire harness.

2. Check the pressure at the outlet pressure test point out according the manufacturer’s instruction. If not in accordance, replace the gas valve.

Main burner remains

NO

3. With the system in the OFF position, connect the voltmeter between the EV2 terminal

ON?

(green base) on the valve and the ground on the valve body.

Turn the system ON, let pilot light, and observe the following voltage sequence: once the pilot

flame is proved, the voltage on EV2 should spike to approx. 5 VdC for approx. 2 sec and then

drop to approx. 0.6 VdC continuously.

3.1 If the sequence is followed, replace the gas valve.

3.2 If the sequence is not followed, replace the IFC board.

Main burner modulates properly?

1. Replace the main burner orifice with a new orifice of correct size (partial blockage possible). Verify that the main burner flame modulates. If it does not modulate, replace the gas valve.
2. Verify that the gas valve outlet pressure limits are in accordance with the manufacturer specifications. If not, replace the gas valve.

Page 66

39359-4-0320

MAINTENANCE AND SERVICE

1. Remove top and bottom louvers by lifting up and pulling them out. See Figure 95.

3. Angle barrier screen frame so the barrier screen bracket rests over the glass frame. See Figure 97.

Figure 95
2. Disengage the two glass latches. Pull out and down on latch and then release. See Figure 96.

Figure 97
4. Engage the two glass latches over the barrier screen and glass frames as shown in Figure 98.

Figure 96

Figure 98

39359-4-0320

Page 67

MAINTENANCE AND SERVICE (CONT’D)

NOTICE It is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process. Please ensure that your room is well ventilated – open all windows. It is recommended that you burn your fireplace for at least six hours the first time you use it. Place fan in the “OFF” position during this time.
IMPORTANT: Turn off gas before servicing appliance. It is recommended that a qualified service person perform these check-ups at the beginning of each heating season.
· Clean Burner and Control Compartment Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year. Cleaning Procedure

1. Turn off pilot light at gas valve. 2. Remove glass front. (See Glass Removal) 3. Vacuum burner compartment. 4. Reinstall glass front. 5. Ignite pilot. (See Lighting Instructions) 6. Operate the pilot burner. If it appears abnormal call a service person. · Check Vent System

The appliance and venting system should be inspected before initial use and at least annually by a qualified service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the air flow. Reassembly and Resealing Gas Accumulation Relief System Glass Frame Assembly and Combustion Chamber Whenever the glass frame assembly is pivoted open by a delayed ignition in the main burner, the glass frame assembly gaskets and combustion chamber must be examined by a qualified service person for damage. All damaged gaskets on the glass frame assembly and combustion chamber must be replaced by a qualified service person. If damage occurs to the combustion chamber, it must be replaced by a qualified service person. Contact Empire Comfort Systems, Inc. for replacement parts. Glass Cleaning It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non-abrasive household cleaner and warm water (we recommend gas fireplace glass cleaner). After that the glass should be cleaned two or three times during each heating season depending on the circumstances present. General Glass Information

WARNING
Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
Only glass approved for use by the manufacturer in fireplace may be used for replacement. The glass replacement should be done by a licensed or qualified service person.
Page 68

WARNING
1. The use of substitute glass will void all product warranties. 2. Care must be taken to avoid breakage of the glass. 3. Under no circumstances should this appliance be operated
without the glass front or with a broken glass front. Replacement of the glass (with gasket) as supplied by the manufacturer should be done by a qualified service person. 4. Do not abuse the glass by striking or hitting the glass.

WARNING
Do not use abrasive cleaners on glass. Do not attempt to clean glass when glass is hot.
Glass Door Removal 1. Remove the top louver by grasping the louver, then lift upward
and pull forward. 2. Remove the bottom louver by lifting up and pulling forwa

References

• Home - Empire Comfort Systems
• Plumbing, Heating, HVAC & Industrial Supplies | F.W. Webb
• Repair Your Grill: Shop Replacement Parts for 24,880 Models
• Empire Fireplace Parts - Select From 642 Models

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