Redvision 2010-PW VEGATM Rugged Housing Installation Guide

June 13, 2024
Redvision

Redvision 2010-PW VEGATM Rugged Housing

Product Information

The VegaTM 2010 range offers a rugged, heated, safe enclosure for a user’s own choice of camera and lens assembly. The heater is self-regulating and requires no user intervention. The housing can be installed in both upright and hanging (under-canopy) orientations, and provides cable management and a convenient electrical connection point for power and user connections. A motorized wiper can be driven manually or by timed function, allowing complete standalone operation.

  • Specifications/Dimensions
    • Model: VEGATM Rugged Housing 2010-PW
    • Installation Guide Version: 2.2 June 2023
  • Contact Information
  • Safety Instructions
    • Installation of this system should be carried out by suitably trained and qualified technicians in accordance with local electrical codes.
    • To prevent the risk of electric shock, do not expose the electrical connectors on the camera or the inside of the control box to water before or during installation. Condensation/misting may occur if water is allowed to enter the housing before power is applied.

Product Installation

  1. Study the installation guide thoroughly before proceeding with the installation.

  2. Choose the appropriate location for the housing considering exposure to outdoor elements.

  3. Follow local electrical codes and regulations during installation.

  4. If using the wall bracket (standard fitting), follow the instructions provided in section 3.1 of the installation guide.

  5. If needed, remove the bracket to aid wall fixing as described in section 3.2.

  6. For PED mount installation, refer to section 3.3 for fitting instructions.
    Fitting the Camera into the Housing:

  7. Remove the housing cover as explained in section 4.1 of the installation guide.

  8. Familiarize yourself with the housing interior and parts (section 4.2).

  9. Install the camera & lens assembly following the instructions provided in section 4.21.

  10. Connect the camera & lens assembly as described in section 4.30.
    CHATTM Interface Board Connections:

  11. Refer to section 5.0 for CHATTM interface board connections.

  12. Study the CHATTM board layout (section 5.1).

  13. Make power and data connections based on the requirements mentioned in sections 5.20, 5.21, and 5.22.

  14. Connect the RS-485 data as explained in section 5.30.
    User Pass-Through Connections:

  15. Follow the instructions provided in section 5.60 for user pass-through connections.

  16. After making the necessary connections, refit the housing cover (section 5.61).

    • Note: For detailed instructions and further information, refer to the Vega 2010-PW Installation Guide Version 2.2 June 2023.

Introduction

Thank you for choosing the Redvision VEGA™ rugged camera housing; designed for use in exposed outdoor locations. The Vega™ range of products offers rugged enclosures with features from simple empty enclosure, to intelligent wiper and auxiliary control, with a variety of power supply options. Please study this guide thoroughly before installing, maintaining, and using the product.

Product Features

The Vega™ 2010 range offers a rugged, heated, safe enclosure for a user’s own choice of camera and lens assembly. The heater is self-regulating and requires no user intervention. The housing can be installed in both upright and hanging (under-canopy) orientations, and provides cable management and a convenient electrical connection point for power and user connections. A motorised wiper can be driven manually or by timed function, allowing complete standalone operation.

Instructions for the Disposal of Electric and Electronic Equipment

The Wheelie Bin symbol on this product or its packaging indicates that the product is required to be disposed of in an acceptable manner. This is in accordance with the WEEE Directive 2002/96/EC. For more information regarding the correct disposal of this unit at the end of its life please contact the company from which this unit was purchased.

Safety

THIS CAMERA SYSTEM MUST BE INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER’S SPECIFICATIONS.

  1. Installation of this system should be carried out by suitably trained and qualified technicians in accordance with local electrical codes.
  2. To prevent the risk of electric shock do not expose the electrical connectors on the camera or the inside of the control box to water before or during installation. Condensation/ misting may occur if water is allowed to enter the housing before power is applied.
  3. Do not drop the product.
  4. Avoid the use of alcohol or solvent-based cleaners. The product should be cleaned with clean water and non-abrasive material.
  5. The camera system should be installed where it cannot be tampered with by unauthorised personnel.
  6. The products should be securely fastened to a structure of sufficient strength to support it. Allowance should be made for additional loads caused by local wind effects.
  7. This product incorporates an automatic heating element; located underneath the housing window. This element will become very hot, touching the element could result in burns or injury. Avoid contact with the heating element!

Parts Supplied/ Available

Part Quantity
1: Vega™ Housing assembly 1
2: Installation Kit:
Allen Key Large (5mm) – Top cover removal 1
Allen Key Medium (3mm) – Front bezel & wall bracket cover removal 1
Allen Key Small (2.5mm) – Bracket arm lock ring fixing 1
¼” UNC bolt – Camera fixing to base plate 1
3: Bracket locking bar ( optional , must be ordered separately) 1
4: Accessory connecting wires 2

If parts appear to be missing or damaged this should be reported immediately to your supplier.

Specifications

Housing material Die-cast anodized Aluminium with corrosion-resistant plating
Window material Toughened Glass (Polycarbonate window available as an option)
Body colour RAL 7035 Light Grey (Custom RAL colours available)
Weather-resistance IP67
Environment regulation Internal heater, self-regulating.
Impact rating IK10 (excluding glass)
Power options 12VDC @ 13.8W max. 24VAC @ 6.6W max. PoE+ max. 25W
Power input protection Short-circuit protection, on-board regulation.
Max. Camera/ Lens size 290D x 80H 100W mm
External Dimensions 358D x 134H x 152W mm max.
Weight 4.2 Kg (no camera fitted, incl. wall bracket)
Mounting options Standard: Wall bracket with cable-managed entry

PED: Cable-managed pendant/pedestal bracket with 4” PCD

Installation

It is strongly recommended that the camera/lens assembly is fitted indoors before the housing is installed. All attempts should be made to avoid damp air entering the housing enclosure, before sealing and powering. Failure to observe this advice may result in condensation forming on the housing window, causing obscuration of the camera image.

Wall Bracket (Standard fitting):

  • Use the three mounting holes to fix the bracket to the wall (Fig 1); the bracket can be removed from the housing body to aid fixing, by removing the Pivot Ball (shown below). The upper-left and bottom holes are elongated to aid levelling during fixing.
  • Two cable entry points are provided (fig 2); at the rear of the baseplate (25mm ᴓ hole), for cables passed through the wall, and at the front; located at the bottom of the wall arm cover (20mm threaded for conduit). A screw cap is supplied for this access point, in the event it is not used.

Removing the bracket to aid wall fixing:

  • Remove the 4 Allen bolts securing the Pivot Ball to the housing body, using the 5mm Allen wrench (Fig 3).
  • Lifting the Pivot Ball and bracket arm away from the housing body reveals 2 cable entry glands for access into the housing enclosure (Fig 4).
  • One gland is split (the larger of the two), allowing a pre-made Ethernet cable to be inserted easily (up to 14mm size); the other a standard gland. Ensure that the rubber O-rings remain on the screws when loosening.
  • Ensure that any unused Glands are closed off, to avoid damp air entering the housing.
  • The wall bracket arm can now be attached to the mounting surface.
  • The cable(s) can be passed through the bracket arm by removing the front cover of the arm.
  • Remove the wall bracket front cover (Fig 5). Using the medium Allen wrench provided (3mm), unscrew the 4 fixing bolts) and pull the cover away from the bracket arm.
  • The cable access hole and locking ring assembly are now visible (Fig 6).
  • Pass the cable(s) into the arm and through the cable access hole (16mm ᴓ), into the Pivot ball assembly (Fig 7):
  • Offer the housing body up to the Pivot Ball and pass the cable(s) through the gland(s), ensuring unused glands are closed off to prevent damp air ingress.
  • Attach the housing body to the Pivot Ball assembly and refit, using the 4 Allen bolts. Ensure the rubber O-ring seals are still fitted on each bolt. Tighten the locking ring using the optional wrench bar (Fig 8).
  • Upon re-fitting the housing body to the bracket arm; position the housing and tighten the locking ring with the wrench bar, and tighten one of the grub screws using the supplied Allen wrench (2.5mm) This fixes the ring in place and ensures the housing remains firmly in position (Fig 9)

PED mount: fitting instructions

The PED mount is an alternative mounting system, designed to replace the standard wall bracket assembly. The PED is designed to mount the VEGA™ housing to poles and towers using a 4” PCD fitting. The PED attaches to the housing Pivot Ball in the same way as the wall bracket; with the same cable access. Removal is the same process as described in section 3.2, Fig 3.

  • To tighten the lock ring in the PED, first remove the PED column cover, by removing the Allen screw as shown in Fig 10 below. Tighten using the optional wrench bar (Fig 11).
  • Fix, pass the cable(s) through; attach the housing body; position the housing and tighten the lock ring as described in section 3.2, figs 8 & 9.

Fitting the camera into the housing

Removing the housing cover

  • First, loosen the front bezel Allen bolts by 3 turns. This will allow the housing cover to be removed easily (fig 12):
  • Next, loosen the 3 Allen bolts securing the Housing cover (Fig 13):
  • Gently pull the housing cover backwards and upwards, noting that an earthing strap connects the housing cover to the base. Ensure that the earthing strap remains connected at all times (Fig 14). Take care to ensure that the earth strap is not trapped when refitting the housing cover.

Housing interior and parts
The 2010-PW is fitted with the Redvision CHAT™ interface board (Fig 16, below), which provides connection for: Power/ Data/ RS-485 control/ Wash & Wipe control. The CHAT™ board accepts the following voltages:

  • The CHAT™ board (Fig 11) provides 12VDC power output to power a camera and lens assembly (Ethernet connection is for data only). The 12VDC output is rated at 1A. Please ensure that this is not exceeded, or damage could occur.
  • The CHATTM interface board is secured to one side of the housing interior.
  • To gain access to the camera mounting plate; first remove the two retaining screws holding the CHATTM board in place (Fig 12, above). Gently lift the CHATTM board out of the housing (there will be fixed wires for the wiper attached) to reveal the camera mounting plate:
  • The camera baseplate is secured by 4 screws.
  • The baseplate sits on 4 mount posts. Each post is stepped, allowing 2 mounting height options. The baseplate itself can also be inverted, allowing 4 different heights in total. This allows for a wide variety of cameras and lens combinations to be used, whilst still retaining full vision through the window without obscuration.
  • Remove the 4 screws and fix the camera to the baseplate using the ¼” UNC bolt supplied in the parts kit.
  • Position so that the lens is close to the housing window. Use the baseplate and the stepped mount posts to allow optimum placement of the camera. Best placement allows a slight gap between the lens and the housing window; to allow hot air from the heater to rise and keep the lens and window clear at all times.

Connecting the camera & lens assembly

  • The CHATTM board will already have some connections fitted. These are:
    • Heater – 1A maximum
    • Wiper
    • 12VDC (for camera power) – 1A maximum
    • RS-485 (for Wiper and relay control)
    • Cat 5e flying lead (for camera data only)

You should not need to change or move these connections. A set of auxiliary connection cables is supplied with the camera; a 6-wire cable for auxiliary control and a 2-wire cable (Red/Black) for 12VDC or 24VAC power input to the board. Please connect these cables carefully to avoid damage.

  • Connect the camera using the 12VDC pair and the Cat 5e flying lead.
    • Note: The PoE+ power input is to power the CHATTM board only. It will not power the camera. A separate 12VDC output (1A max.) is provided for this function. The flying Cat 5e lead is for camera data connection only.

CHATTM Interface board connections

The CHAT™ interface board provides the following inputs and outputs:

Power and Data connections:
NOTE: Only ONE type of power source must be connected at any one time. Connecting multiple power sources will damage the interface board and invalidate the warranty cover for the product. Please use the connecting leads provided.

PoE+ (802.3at) connection:

The PoE+ input powers the CHAT™ interface board. Camera power must be taken from the auxiliary 12VDC power output, located at the top of the board (JP3). The 12VDC power output is rated at 1A maximum. The top RJ45 connector provides data only connection to the IP camera.

  • 12VDC/24VAC connection:
    • Use either 12VDC or 24VAC supply to this connector. Note the polarity markings for 12VDC. Do not reverse the connections or damage may occur, invalidating the warranty cover for this product.
  • RS-485 data connection:
    • A 2-line connection is provided for RS-485 data control of the CHAT™ board.
    • Please observe standard RS-485 installation practice when using this input.
    • When using with 3rd party controllers/encoders:
D = Data B
D + = Data A

DIP Switch settings

  • Three DIP switch blocks are provided, to provide control of the following aspects:
  • RS-485 Baud Rate
  • Camera Device ID 1-256
  • Wiper operation Manual (On), Auto (timed), or Off

The switches are located on the camera-side of the CHAT™ interface board:

Note: All DIP switch settings must be made whilst the housing is powered OFF. The CHAT™ board will read the settings on power-up. If DIP switches are changed whilst powered up, simply power-cycle the housing and the new settings will apply.

RS-485 protocol settings:
The RS-485 control protocol is fixed at Pelco-D type; N,8,1. The baud rate, however, can be changed, and the camera device ID can be set between 1 and 255. Ignore the labelling on the switch blocks themselves; for all switches, UP = OFF (0) and DOWN = ON (1).

SW1 switch settings (Baud Rate):

UP = OFF (0) DOWN = ON (1)

1 2 Baud
0 0 19200
0 1 9600
1 0 4800
1 1 2400

Fig 21 SW1 Baud rate settings

SW2 Settings (Camera ID):

Switches 1-8 set the unique camera ID address: UP = OFF (0) DOWN = ON (1)

Wiper control settings (SW3):
The wiper has 3 states: On/Off/Auto. On enables manual control via the RS-485 interface. Auto enables a built-in timer, so that the wiper operates for one cycle at specific intervals. Timed options are: 5/10/15/30-minute intervals, and are selected by SW3 switch block:

UP = OFF (0) DOWN = ON (1)

1 2 3 4 5 6 7 8
Off On Auto (Reserved) 30m 15m 10m 5m
  • Switches 1 to 3: Only select one DIP switch at any time.
  • For example: Manual, RS-485 control is DIP switch 2 = ON (all others off)
    • Auto/15m is DIP switch 3 = ON, switch 6 = ON (all others off)
    • When Switch 2 is set to ON, but no RS-485 control is used, alarm input 1 (pins 1&2 on JP6) can be used to manually activate the wiper as a voltage-free closing contact. The wiper will run for as long as the contact remains closed.
    • Note: The Auto-timer function requires one wipe command to be sent via RS-485 to start the timer cycle. Once the manual wipe cycle has ended, the timed cycle will begin and the wiper will activate at the intervals set by DIP switches 6,7 & 8 accordingly. If the power supply to the VEGA™ is cycled, a new RS-485 command will need to be sent to start the auto-wipe timer again.

JP6 Aux control connections

Connections, L-R

1| Control input 1 +| Short these to manually control wiper|
---|---|---|---
2| Control input 1 Com|
3| Aux Relay out +| Preset 88 controls| Max. cable distance to secondary device 10m
4| Aux Relay out Com
5| Relay out 2 +| Preset 87 controls| Max. cable distance to secondary device
10m

6| Relay out Com

  • Shorting wires 1 & 2 together activates the wiper. Removing the short will stop the wiper.
  • Wires 3 & 4 provide an alarm relay output (voltage-free), controlled by sending Preset 88 to the board.
  • Wires 5 & 6 provide a wash relay output (voltage-free), controlled by sending Preset 87 to the board.

User pass-through connections
The CHAT™ board provides two 8-way connector blocks, located on the top of the board; these are voltage-free, and have no direct connection to the CHAT™ board. They are simple pass-through connectors, to allow easy routing and management of user cables. Each pin on the left-hand connector links to the same pin on the right-hand connector; 1-1, 2-2, 3-3 etc. These can be used for linking alarm, audio, or other auxiliary wires as required.

Refitting the Housing cover

  • Once connection and final testing is complete; re-fit the top cover using the 3x 6mm Allen screws, then fasten the 2x 4mm Allen screws on the front bezel; ensuring the gasket seal, cover and bezel are fitted flush and evenly all round. Your Vega™ 2010-PW housing is now ready to use.
  • Take care to ensure that the earth strap is not trapped when refitting the housing cover.

Vega range and accessories

Vega-2065 Series:

Solid, Rugged, Durable VegaTM Housing, with factory fitted 5MP, 1/2.8” CMOS Starlight ABF Box camera, 3.8-18mm lens as standard. Available with optional 12-50mm lens and Trupark Wiper. Available in wall or ped versions. 12VDC or PoE power.

Vega-2052 Series:

Solid, Rugged, Durable VegaTM Housing, with integral high-resolution (2MP) 2 .8mm-12mm motorized AF lens camera and 60m IR LED. Video Analytics, Audio, Alarm, SD recording (up to 256GB). Available in wall or ped versions. 12VDC or PoE power. Contact Redvision Sales Team on +44 (0) 1420 448 448 for further information.

WARRANTY INFORMATION

Redvision CCTV Limited (Redvision) warrants to the buyer that the product will, on the date of shipment, be free from defects in material & workmanship and will conform to Redvision’s specifications, provided to the buyer. If any defect in material or workmanship appears in the product, Redvision will, at its discretion, either repair or replace the defective product without charge at Revision’s customer service center or authorized repair facility or credit or refund the purchase price of the defective product, provided:

  • The defect appears within 36 months from the date of purchase.
  • Examination of the product confirms that the claimed defect actually exists.

Buyer shall follow Red Vision’s instructions regarding the return of the defective product and no product will be accepted for repair, replacement, credit or refund without:

  • The buyer or an authorized representative of the buyer first contacts Redvision Technical Support for assistance and actual confirmation of suspected defect or fault.
  • Written authorization of Redvision or in accordance with Redvision’s written instructions, including an official Return Merchandise Authorisation number (RMA), issued by Redvision CCTV Ltd.
  • In the case of any such return, the buyer shall bear the risk of loss or damage and shall prepay all transportation charges to Redvision.
  • The replaced product shall become Redvision’s property.
  • In no event shall Redvision be responsible for the de-installation or reinstallation of the product or for the expenses thereof.
  • If it is determined that the returned product is not defective, the buyer shall pay Redvision all costs of handling, inspection, repairs, and transportation at Redvision’s then prevailing rates.
  • With respect to products not manufactured by Redvision, to the extent permitted, extends the warranties and affords the remedies to the buyer given to Redvision by its vendor of said products.

The foregoing warranties do not extend:

  • to expendable items, including SD Cards and Hard Disks
  • to experimental or development products
  • to a product that has been subjected to misuse, neglect, accident or abuse;
  • to the unauthorized repair or alteration by anyone other than Redvision;
  • to improper installation, storage or maintenance by anyone other than Redvision; to product used in material violation of Redvision’s instruction or to product which has had its serial number or month and year of manufacture or shipment removed, defaced or altered or to software.

The term “software” means a set of logical instructions and table of information that guide the functioning of a processor. Such set may be contained in any medium whatsoever including, without limitation, hardware containing a pattern of bits representing such set, provided, however, the term “software” does not mean or include the medium. Redvision shall charge for the repair of all products returned out of warranty. Call Redvision customer service at +44 (0)1420 448 448 for an RMA number or visit www.redvisioncctv.com. for more information. Copyright © 2008 – 2018 Redvision CCTV Limited. All rights reserved. Redvision CCTV, the Redvision Logo, and VEGA™ are trademarks or registered trademarks of Redvision CCTV Limited. Company registration UK3952814

  • Contact RedvisionRedvision CCTV Ltd.
  • Alpha House
  • Blacknest Road
  • Blacknest
  • Alton
  • Hampshire
  • GU34 4PX
  • Sales & Technical Support: +44 (0) 1420 448 448
  • [email protected].
  • [email protected].
  • 2010-PW Model

©Redvision CCTV Ltd. 2023 Content is subject to change without prior notification. All rights reserved. Version 2.2 June 2023

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