V-TUF VTS1210HPC XL Mobile Hot Site Pressure Washer User Manual
- June 13, 2024
- V-TUF
Table of Contents
- Important Safety Instructions
- General Points
- IMPORTANT RECOMMENDATIONS
- SECURITY NORMS
- IMPROPER USE
- ERRONEOUS USE
- USAGE IN ENCLOSED AREAS
- PRECAUTIONS
- TECHNICAL DATA:
- COLD WATER USE
- HOT WATER USE
- Practical Advice
- TRANSPORT – LIFTING – SHIFTING
- REGULATION OF THE STARTER ELECTRODES
- Cleaning Applications
- Troubleshooting
- HYDRAULIC DIAGRAM
- ELECTRIC DIAGRAM – SINGLE PHASE 230V
- ELECTRIC DIAGRAM – THREE PHASE 400V
- FUNCTIONALITY:
- PUMP-MOTOR-VALVE PARTS DIAGRAM & LIST
- FRAME ASSEMBLY PARTS DIAGRAM & LIST
- BOILER PARTS DIAGRAM
- ELECTRIC BOX PARTS DIAGRAM
- ACCESSORIES PARTS & LIST
- Super Series Pump XHDM300SS
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
VTS1210HPC XL
MOBILE HOT SITE PRESSURE WASHER
User Manual
Please read this manual before using the VTS1210HPC XL
All Errors & Omissions Excused – Specification May Change Without Notice –
Please Refer To www.v-tuf.co.uk For the Latest
Version
Important Safety Instructions
This book has important information for the use and safe operation of this
machine.
Read and understand all warnings before you start working.
IDENTIFICATION LABEL
Before using this machine, make sure that it is provided with the
identification Label. In case the identification Label is missing, do not use
the machine and consult your dealer immediately.
The Identification Label with the technical specifications is fixed to the
Chassis on the rear of the electrical enclosure inside the cabinet WHEN USING
THIS MACHINE, PLEASE FOLLOW THESE BASIC PRECAUTIONS
- Read and understand all the instructions before using the machine.
- Know how to stop the machine and release pressure quickly, be familiar with all the controls.
- The jet must not be directed at persons, animals, live electrical equipment or the appliance itself.
- Do not direct the jet against yourself or others in order to clean clothes or foot-wear.
- Switch off machine before carrying out user maintenance.
- High pressure cleaners must not be used by children or untrained personnel.
- High pressure hoses, fittings and couplings are important for the safety of the appliance. Use only hoses, fittings and couplings recommended by V-TUF.
- Always wear suitable eye, face and body protection.
- Do not operate the machine when fatigued or under the influence of alcohol or drugs.
- Keep operating area clear of all persons.
- Do not overreach or stand on any unstable ground, keep good footing and balance at all times.
- Follow the maintenance instructions specified in the manual.
- Do not use in an enclosed or unventilated area.
- To prevent fire hazard, do not use with or near inflammable substances such as: petrol, solvents or thinners.
This manual should be considered a permanent part of the machine and should
remain with it if ownership is transferred.
Save These Instructions in a Safe Place
General Points
Instruction Manual
Please check that the manual is in good condition and that each of the pages
are clearly legible. Should the manual be damaged, or missing any pages,
please return it immediately to your reseller who will provide you with a
replacement copy. Alternatively, you can download this document as a pdf from
the website at v-tuf.com and search for this RAPID VTS1210HPC XL Mobile hot
site pressure washer
Conservation of the Manual
This manual should be retained for the full working life of the machine. In
case of loss or damage, please request a copy from V-TUF, quoting type of
machine, matriculation number and the year of manufacture.
Trial before shipment
The machine has been tested at the manufacturer’s factory by a V-TUF
technician to check that all of the components are functioning correctly
according to the machine’s specifications.
Guarantee Terms
The machine is under guarantee according to agreed contractual terms which
constitute an integral part of the order or the rules in force, in all cases,
for a maximum period equivalent to twelve (12) months from the date of
dispatch from the factory. The guarantee covers exclusively breakages which
could be due to defective mechanics or assembly. The guarantee does not cover
parts subject to wear and tear. The guarantee is considered forfeit in the
following cases:
- Improper use of the machine, failure to observe the rules of use,
- Use of non-original parts, those not sold directly by the manufacturer or an authorised re-seller,
- Modifications made to the machine, or repairs made to the machine by anyone not specifically authorised by the manufacturer or by the re-seller.
Packaging
The packing materials and any parts replaced during maintenance should be
collected and sent to a specialist waste disposal firm (wood, plastic, metal
etc.) and not left within the reach of children or animals.
Delivery
The transport will be carried out by qualified companies, in respect to
regulations in force and legislation relative to weight and length. The
merchandise travels under the full responsibility of the transporter and the
user; in the event of an accident, or late delivery, the manufacturer accepts
no liability.
Checks
Upon receipt of the goods, check the condition that they are in. Should they
appear damaged, avoid any type of installation and immediately advise the
transporter and the supplier.
To ascertain the condition of the parcel, proceed to unpack the goods and
check that the delivery is complete (check the correspondence with the
delivery note), ascertain whether the machine has arrived in generally good
condition, free of breakages or dents. In the event of missing or damaged
items, immediately advise the re-seller and / or the manufacturer after having
reported these when signing the transporter’s delivery note.
Personal identifying data
An exact description of the model, serial number and installed accessories
will aid a quick and efficient response on the part of the manufacturer or
help centre. Always provide the type, model of machine and its serial number
each time you contact the help centre.
To help you remember, we suggest that you place the relevant machine details
in the panel below:
Model…………………………….
Year of manufacture…………
Type of motor…………………..
Serial N°………………………….
Type of pump………………….
Prior to use, please carefully read the instructions, paying particular
attention to
“IMPORTANT RECOMMENDATIONS”, “SECURITY NORMS” and “PRECAUTIONS”.
It is forbidden to remove or tamper with the protective parts of the machine.
It is forbidden to use inflammable, explosive or toxic substances.
It is obligatory to use appropriate protective equipment.
It is obligatory to keep the machine clean and in good working order, in
particular the controls, the connections and the technical data panel.
For your safety, and that of those around you, and for the continued working
of the machine, do not use parts other than those prescribed by the
constructor.
Before using the high pressure cleaner, always try to ensure that any
potential hazardous conditions have been removed or eliminated from the area
of usage.
The high pressure cleaner should be used with clean water. Unfiltered water
and/or corrosive chemicals will cause damage to the machine.
IMPORTANT RECOMMENDATIONS
The ordinary use of this machine does not require particularly specialised
training, as long as the user has sufficient competence and training to carry
it out, knowledge of this manual and is aware of general safety procedures.
Follow the instructions with great care for your safety and that of others, to
safeguard your machine and protect the environment.
SECURITY NORMS
FOUR SYMBOLS TO REMEMBER
| General danger
---|---
| Ranger of severe damage to the machine
| Danger to people
| Safeguarding the environment
Your machine is supplied with electronic apparatus, the use of which requires
the observation of the following safety criteria.
When using the machine outdoors, do not use when it is raining
Do not attempt any kind of maintenance whilst the plug is connected to any
sort of power supply.
Take care not to spray the machine with the water jet as this could lead to
short-circuit
Should you need to use an extension lead with the power supply, make sure that
the connection between the extension lead and the power lead is secure and
stable and conforms to standard safety norms. The plug and the socket should
be waterproof.
Keep the machine out of reach of children or unauthorised personnel.
It is strictly forbidden for the user to operate the machine in any way in
bare feet.
Do not use the machine if any of its components are defective.
Do not use the machine if there are people in your way.
Do not direct the water flow near sources of electricity.
Do not place your hands ahead of the lance; high pressure nozzles can be
extremely dangerous when used inappropriately.
If the machine should be used in service stations, supply stations or other
potentially dangerous locations, please ensure that the appropriate safety
procedures are observed.
Do not touch the engine, the chimney the boiler or other internal parts when
the machine is on, or immediately after it has been turned off as you may risk
burning or scalding.
Should you need to clean the engine, this procedure should be carried out in
places where, to safeguard the environment, an adequate oil separator is
installed.
Re-filling of petrol should only be undertaken when the machine is turned off
Should you need to clean the motor, this procedure should be carried out in
places
Do not use combustible materials other than those advised by the constructor.
Once you have finished working, and after the machine has stopped, release the
residual pressure in the tube and pump by squeezing the pistol lever.
It is strongly forbidden to carry out any operation with the machine if you
are not wearing the appropriate safety equipment (protective glasses, gloves,
overalls etc) as per established safety norms.
During winter, and in the event of frost, it is advisable to use anti-freeze
or to empty out the water from the internal circuits by closing the tap from
the water supply and activating the machine until all of the water is
expelled.
Should the machine remain inactive for extended periods of time, it is
possible that calcium deposits can form in the valves which can then cause
problems when trying to re-start the machine. Should this happen, pay
particular attention to any strange or unexpected noises emanating from the
machine, in which case you should consult your local technical services.
IMPROPER USE
By improper use, we mean using the machine for uses which it was not specifically designed for, such as:
- Washing of objects or vehicles which have come into contact with inflammable or noxious dust, gas or liquids, or substances which can cause dangerous reactions when in contact with water.
- Use of the machine in places where there is a danger of explosions, or a significant risk of fire.
- Use of the machine for the cleaning of animals, of any size.
- Use of the machine by anyone under the age of 16 years.
- Use of the machine in the rain or during thunderstorms.
- Use of the machine for the washing of any equipment supplied by an electric current.
- Use of the machine by anyone unauthorised personnel, or anyone untrained to do so.
ERRONEOUS USE
By erroneous use, we mean the use of our machine without respect for the
guidelines contained in the instruction and maintenance manual. Lack of
respect for these guidelines can represent a risk of injury to both the
operator and those persons nearby as well as a risk of serious damage to the
machine itself.
Erroneous use, therefore, can constitute: unsecured connections (including
those of accessories supplied as optional extras), not using original spare
parts, repairs undertaken by unauthorised or unqualified personnel, use of the
machine for purposes it was not designed for (see improper use), lack of
proper maintenance and use of the electrical power supply cable or the high
pressure tube to drag or haul the machine around.
USAGE IN ENCLOSED AREAS
Where the machine is to be used in an enclosed area, you should attach the
chimney adaptor, our order code VTRPS5000030.
ATTENTION:
The diameter (z) of the chimney (2) must not be less than that of the adaptor
(1). It is advised to take steps to install a chimney to expel the machine
fumes, as shown in the diagram.
Usage in areas subject to winds or strong air currents
ATTENTIO N:
Where the machine is to be used in areas subject to wind or strong air
currents, you should attach the chimney adaptor, our order code VTRPS5000030.
This simple precaution will help avoid serious damage to the machine. This
simple precaution will help avoid serious damage to the machine.
PRECAUTIONS
Before activating the high pressure cleaner, make certain that the water
supply is correct (min. 1 Bar – Max 8 Bar); dry use can provoke serious damage
to the machine’s waterproofing systems. To safeguard the security of the
operator and of the machine, avoid making modifications to the machine without
the written consent of the manufacturer.
If you notice any damage to the machine, refrain from any and all work with
the machine, and immediately inform the re-seller or an authorised technician.
During use, avoid covering the machine: if you consider it necessary to
protect the machine, do it in such a way as to allow air to circulate freely
in order to cool the engine.
In the event of a long pause / break during work / using the machine (more
than 15 minutes), turn off the machine and release the residual pressure.
The maintenance of this machine requires the use of a qualified person who, as
well as having knowledge of this instruction manual, should be equally
familiar with general safety guidelines as well as those measures specific to
this machine.
For matters of repair, maintenance and tuning, we always recommend that you
refer to a re-seller or authorised technician.
ATTENTION:
Never under-estimate these warnings, use of the machine in an inappropriate
manner, can lead to serious damage and injury to the operator and any
surrounding personal. Don’t take risks!
ATTENTION:
The manufacturer cannot be held responsible for any eventual damage or injury
to people, animals or property resulting from improper or unreasonable use, or
usage in any way not conforming to the instructions contained in this manual.
TECHNICAL DATA:
Industrial Specification – VTS1210HPC XL
MAX FLOW (L/MIN) | 100 |
---|---|
WORKING PRESSURE (BAR) | 12 |
PUMP TYPE | SELF-PRIMING |
BOILER – CLEAN BURN | DIESEL FIRED |
HOT WATER TEMP | 0°C – 150°C |
STEAM STAGE | YES |
TOTAL STOP SYSTEM | DPS type |
CHEMICAL APPLICATION | YES – high pressure |
MOTOR TYPE | INDUCTION |
POWER RATING | 2200W |
CABLE LENGTH | 5m |
HIGH PRESSURE HOSE | 10m (specify your choice) |
GUN AND LANCE KIT | YES – KTQ type |
DIMENSIONS L x W x H | 118 X 73 X 87cm |
WEIGHT | 140kg |
FUEL TANK SIZE | 24 litre (anti-spill) |
IDENTIFICATION DATA
The position of the identification data of the machine
- Identification of the machine according to EU directives. ATTENTION:
Check that your VTS1210HPC XL high pressure washer has been provided with these identification details, if they have not been provided please inform your local dealer immediately.
Machines which have not been provided with these details MUST NOT BE USED, and should be considered anonymous and potentially dangerous.
It is obligatory that you ensure that the data label is always attached to the machine and clearly legible.
In case of damage, loss or illegibility, you should submit a written request to the manufacturer who will then provide you with a new one. Attach the lance to the high pressure hose (1) and the other end to the output connection (2). Fit the sheath (B) in order to protect the hydraulic connection and to avoid the risk of scalding by contact. The high pressure pump is supplied already full of lubricating oil. Attach a water tube (not supplied) to the entry connection (3) and the other end to the tap of the water source (4) which must be able to provide a minimum flow rate equal to that of the pump.
Check that the electric supply socket has the appropriate characteristics and differential protection, and conforms to safety standards in force, then insert the plug into the power socket.
Wherever possible, avoid the use of extension cables with the electrical supply cable.
ATTENTION
The electrical power supply should be provided by a magneto thermic switch adequate to the power of the machine.
Also, there should always be installed a high sensitivity differential switch with a cut-off threshold of Idn=0.030 A.
It is necessary that the machine is earthed in such a way as to guarantee a contact voltage of no more than 25V.
Operation of the machine should be carried out in such a way that damage cannot be caused to people or property and, wherever possible, away from paths of transit.
COLD WATER USE
- Check that the warning light ( c ) is lit, indicating that there is electric current within the machine.
- Open the water source tap (2), then start the motor and pump by pressing the appropriate switch (in) on the control board. This will light the relevant light (a).
- Squeeze the pistol lever (3) to obtain water flow to the lance (4).
HOT WATER USE
Check that the diesel tank is full (1); if it is not, refill it using
exclusively automotive diesel. Repeat points 1 and 2 as per cold water use.
Check that the thermostat (tr) is positioned at 0°C, start the boiler by means
of the appropriate switch (br) which will cause the relevant light to
illuminate (b), wait for 30 seconds so that the diesel pump can refill, turn
the knob of the thermostat (tr) to the required temperature (upon reaching the
desired temperature, the burner will cut off automatically to then restart
upon any lowering of temperature.
Squeeze the pistol lever (3) to obtain water flow to the lance, adjust the
lance nozzle accordingly to control the outflow (4) and then start your job.
To close down the machine, turn the thermostat (tr) to zero, keep the pistol
open (3) and allow the water to cool, turn off the boiler (br) turn off the
water supply (2), turn off the motor and pump (in), then squeeze the pistol
lever (3) until the residual water pressure has been expelled. ATTENTION
In case of lack of diesel the electrovalve will close, the fumes will be
expelled from the furnace, the boiler will shut down and the relevant warning
light will illuminate (d): Shut down the machine, refill the fuel tank (1) and
reset the machine by pressing the switch (in).
ATTENTION
In case of lack of water the machine will shut down and the warning light will
illuminate (f). Check the connection to the water supply (2) (low pressure
circuit) and reset the machine by pressing the switch (in).
ATTENTION
The machine is equipped with the TST (time-delayed auto stop/start) system
which will stop the machine 15 seconds after the water pistol is released and
will cause the warning light (e) to illuminate.
ATTENTION
TSI SYSTEM
If a water leak is detected, the machine will shut down and the appropriate
warning light (f) will illuminate: check the high pressure water circuit in
the machine and then reset the machine by pressing the switch (in).
ATTENTION
TSI SYSTEM
The machine is fitted with the TSI (Intelligent Total Stop) system which will
cause it to shut down 40 minutes after the water pistol is released. The
warning light (e) will illuminate. Reset the machine by pressing the switch
(in).
USE WITH CHEMICAL PRODUCTS
With the machine shut down, act the device (adjustable head) placed on the
lance end to obtain the suction and the distribution of the product; pull the
gun trigger to obtain the detergent distribution and start the work.
ATTENTION
During operation of the machine, it is obligatory to use the appropriate
personal safety equipment.
During operation, please pay close attention to the information quoted on the
chemical product labels regarding safety and the proper percentages to be used
when diluting chemicals.
Fill the detergent tank (5) with the product you intend to use for your work
and insert the detergent hose suction. Repeat actions 1, 2 and 3 as per cold
water use.
During operation, the detergent will be sucked up and automatically mixed with
the water.
Practical Advice
Avoid soaking with water the surface you then wish to treat with detergent
because, in doing so, you can place a film of water over the area you wish to
treat, resulting in poor cleaning results. Instead, whilst holding the nozzle
pointing towards the ground, wait until the detergent exits the nozzle. When
the detergent exits the nozzle, approach the surface you wish to treat, start
from the bottom with overlapping strips until you reach the top of the area,
sprinkling the whole are with detergent. This system is known to avoid
dripping of detergent onto dry surfaces, the residue of which could remain
even after rinsing.
In order to avoid the formation of deposits or crusts, at the end of operation
it is advisable to pass clean water through the pump for a few seconds.
Important Advice
To safeguard the environment, we advise that only authorised detergents are
used, that the recommendations of use and dosage are observed on the product
labels, that detergent is used sparingly and remember that use of
inappropriate detergent, as well as damaging the environment can damage the
hot water cleaner as well as the objects being cleaned.
USE DETERGENTS WHICH ARE OVER 90% BIODEGRADEABLE.
Before sprinkling detergent over varnished areas with delicate colours, make
sure that the surfaces to be treated are not hot, that the detergent has not
dried and that the concentration of water / detergent is correct.
IMPORTANT: Rinse well.
Upon completion of operation, shut down the machine then squeeze the pistol
lever until the residual water pressure has been expelled.
LUBRICATION OF THE PUMP
For the models 200.15 we recommend:
V-TUF Pressure Lube PL100 – OIL CAPACITY 1.2 litres
For the models 100.12 we recommend:
V-TUF Pressure Lube PL100 – OIL CAPACITY 0.42 kg
You should change the oil after the first 50 hours of use, and after each
subsequent 500 hours of operation.
TRANSPORT – LIFTING – SHIFTING
ATTENTION:
Whenever the machine needs to be transported, it should be securely fixed with
straps, cables or other suitable equipment in order to avoid accidental
movement which could cause damage to people or property as well as to the
machine itself.
ATTENTION:
Should the machine need to be lifted, it should be hooked or coupled by means
of strips, or suitable lifting equipment which will safeguard the machine’s
integrity. Make certain that the lifting equipment used has superior capacity
to the weight and volume of the machine; the use of equipment conforming to
current applicable safety standards is recommended.
ATTENTION:
It is strictly forbidden to remain under or in the immediate vicinity of the
machine while it is being lifted or elevated.
Do not trust crushed or bent chains or straps, always use thick working
gloves.
Chain or strap fixtures should always be welded in place.
Check that the attachment is sufficiently robust to sustain the weight.
ATTENTION:
Should the machine need to be shifted manually from one place to another, you
should ensure that the power plug has been detached from the electric current,
then using the appropriate grip and taking care not to make any sudden
movements which could compromise your safety, or that of the integrity of the
machine itself, proceed with the moving.
Remember that you must not drag or haul / move the machine by its electrical
power supply cable or by the high pressure hose. Use the handles built on the
machine.
N. B.
For all further things which have not been specified, please abide by general
norms for the prevention of injuries.
STORAGE
Park the machine on a flat surface. If the machine is not going to be used for
an extended period of time, empty the water circuits and the fuel tank then
cover the machine and store it in a place protected from atmospheric extremes.
SCRAP AND DISPOSAL
Should you decide to scrap the machine, we recommend that you render it
inoperative using the following procedure: remove from the machine the
electrical power supply cable and water supply tubes; cut the power supply
cable and tubes; remove the lance and pistol, cut all of the electrical
cables, break the pump and the motor, destroy the identification data label of
the machine and also those of the pump and motor group.
Please remember that the chemical products contained inside the machines
tubing should be removed in advance; if necessary any containers used for this
purpose should be recycled or disposed of as per current laws in force.
PACKAGING
The packaging materials should be gathered together and sent to a company
specialising in the disposal of refuse (wood, plastic, metal etc.) and not
left within reach of children or animals.
ATTENTION
Do not use products containing solvents, methanol or hydrocarbons.
REGULATION OF THE STARTER ELECTRODES
For optimum machine performance, it is necessary to check that the starter
electrodes are always arranged in the correct way, as indicated in the
diagram. Checking the height in relation to the level of the head of the fuel
nozzle.
Resting the control bar on the head of the diesel nozzle, as indicated in the
diagram, check that the two electrodes do not go beyond the main wire.
ATTENTION
This work should be undertaken by an authorized technician.
The starter electrodes should be replaced after every 400 hours of operation.
Checking the distance between the electrodes. Resting the control bar on the
head of the diesel nozzle, as indicated in the diagram, check that the two
electrodes are both in contact with the surface of the control bar.
Checking the distance between the electrodes and the centre of the head of the
diesel nozzle. Resting the control bar on the head of the diesel nozzle, and
keeping its internal surfaces in the centre, as shown in the diagram, check
that the two electrodes are in contact with the external surface of the
control bar.
It is recommended that you always check with your re-seller, nearest help
centre or qualified and authorized technician regarding maintenance details,
repairs and / or adjustments. The manufacturer does not accept any
responsibility or liability for any damages caused by use of the machine with
parts which are not perfectly regulated, or with parts which are damaged or
worn out.
Cleaning of the hot water high pressure cleaner
Wash only with neutral products and water: then dry carefully so that you
eliminate any collections of water.
The plastic parts can be cleaned with a normal wash. Should any traces of dirt
remain, it is recommended that you use specific products, carefully observing
the usage instructions.
ATTENTION
Do not use products containing solvents, methanol or hydrocarbons.
Cleaning Applications
MARKET SECTOR | APPLICATIONS |
---|---|
Automotive | Cleaning Services, such as car washes, and vehicle cleaning in |
yards like courier’s fleet of trucks and vans.
Public Sector| Cleaning outside of hotels and other public eating areas,
including car parks, and entrance steps to buildings.
Construction Industry| Cleaning the outside of buildings, concrete & ready-mix
centres. Also for cleaning surfaces with hard residue on.
Railway Industry| Cleaning trains & trams. Cleaning railway stations.
Manufacturing Plants| Cleaning up of oil and dirt, and scale that can be known
to build up on equipment, floor surfaces; in workshops and mouldings and
castings.
Food Industry| Cleaning of food manufacturing plants and equipment on
production lines. Built with a stainless steel cover to comply with
regulations in these industries.
Fuel & Oil Industry| Cleaning of drilling platforms, cleaning of oil rigs,
cleaning of oil trucks, and cleaning of production equipment in oil production
facilities.
Airplanes/Ships/Vehicles| Cleaning of drilling platforms, cleaning of oil
rigs, cleaning of oil trucks, and cleaning of production equipment in oil
production facilities.
Logistics / Storage| Cleaning of vehicles, warehouses and transport related
industry.
Metallurgy Industry| Cleaning of dirt on equipment that would be used for
making products with iron and steel. Can also be used with sand blasting kits
to clean hard surfaces such as paints and rusty dirt on steel castings.
Mining Industry| Cleaning of mine vehicles, transportation belts & underground
working lines.
National Defence Industry| Cleaning of residue and dirt on and in ammunition
depots and vehicles.
Troubleshooting
PROBLEMS | CAUSES | SOLUTIONS |
---|
The pump turns but does not
reach the required pressure| The pump is sucking in air.| Check that the
piping is watertight
Worn out valves| Replace the valves
Worn out valve seat| Replace the valve seat
Worn out or inadequate water nozzle| Replace the water nozzle
Worn out gaskets| Replace the gaskets
Dirty water filter| Clean the water filter
Irregular fluctuations in pressure| Worn out suction and/or deliveryvalves|
Replace the valves
Presence of foreign bodies in the valves which can affect their performance|
Check and clean
Air being sucked in| Check the piping
Worn out gaskets| Replace the gaskets
Drop on pressure| Worn out suction and/or delivery valves| Replace the valves
Presence of foreign bodies in the valves which can affect their performance|
Check and clean
Air being sucked in| Check the piping
Worn out gaskets| Replace the gaskets
Presence of water in the pumpoil| Worn out oil seal.| Replace the oil seal.
High percentage of humidity on theair.| Change the oil twice as often as is
normally prescribed.
Gaskets are completely worn out.| Replace the gaskets.
Excessive noise| Air is being sucked in.| Check the seals in the tubing.
Dirty water filter| Clean the water filter.
Insufficient water supply.| Check that the machine has a water supply
superior to the flow rate of the pump.
The springs on the suction and/or delivery valves are worn out or broken.|
Replace the valves.
Foreign bodies in the suction and/or delivery valves.| Check and clean the
valves.
Worn out ball bearings.| Replace the ball bearings.
The temperature of the water being pumped is excessive.| Lower the temperature
of the water being pumped.
Water discharge from between
the pump body and the pump
head.| Worn out gaskets.| Replace the gaskets.
Worn out pistons.| Replace the pistons.
OR piston plug is worn out.| Replace the OR piston plug.
Oil discharge from between the
pump body and the pump head.| Worn out oil seals.| Replace the oil seals.
Excessive vibrations.| Worn out or dirty valves.| Replace the valves.
The engine does not start.| There is no fuel in the tank.| Ensure the fuel
tank has the correct fuel.
HYDRAULIC DIAGRAM
R = Water Tap
T.a. = Water Suction Tube
F = Filter
Fd = Detergent Filter
T.a.d. = Detergent Suction Tube
P = Water Pump
t.m. = Delivery Tube
c = Boiler
t.a.p. = High Pressure Water Outlet Tube
l = Lance
ELECTRIC DIAGRAM – SINGLE PHASE 230V
ELECTRIC DIAGRAM – THREE PHASE 230V
ELECTRIC DIAGRAM – THREE PHASE 400V
FUNCTIONALITY:
The high pressure water cleaner has an input for an On/Off switch for the
machine, a switch to select between hot or cold water operation, a “diesel
pressure switch” input to manage the lack of diesel, and an input for the
water temperature thermostat and 2 inputs for the pressure switches PTP and
PDV.
PTP = Pump head pressure switch
PDV = Valve pressure switch
PPG = Diesel pump pressure switch
3 outputs for the running of the electrovalve, diesel motor and the burner /
ventilator
MOT = Pump motor
BV = Burner / ventilator
EVG = Diesel electrovalve
And finally 4 outputs for the light showing electric current, the TSI light,
the light for lack of water and the lack of fuel light.
S_LIN = Electric current light
S_TSI = TSI LIGHT (Total Stop)
S_H20 = Lack of water light
S_GAS = Lack of fuel light
RUNNING
Connecting to the electric current, the current light illuminates.
Pressing the ON/OFF button to On will start the machine which will run
accordingly:
STATE1
PTP->NO (0 Bar)
PDV ->NC (0 Bar)
High pressure water cleaner “closed down”
STATE 2
Pistol (lance) open
High pressure water cleaner “in operation”
PTP->NC (200 Bar)
PDV->NO (200 Bar)
MOT=ON
BV= On after 1 second ()
EVG= On after 3 seconds ()
STATE 3
Pistol (lance) closed
PTP->NO (0 Bar)
PDV->NO (200 Bar)
EVG= OFF ()
BV= Off after 14 seconds ()
MOT= Off after 14 seconds
S_TSI= On after 14 seconds
To restore the TSI system, it is necessary to verify the conditions of state 1
(pistol/lance open) followed by state 2 etc…
The machine also manages the lack of fuel (PPG), 14 seconds after detection
the EVG (*) and the BV () will switch off. 1 second later the relevant
warning light (S_GAS) will illuminate and the system will be blocked.
To restore it, you must shut the machine down and turn it on again.
The machine is also supplied with a time-out feature so that if the machine is
not used for 40 minutes, it shuts itself down and the machine is blocked
(shown by the TSI light illuminating). To restore normal operation, it is
necessary to turn the machine off and start it up again.
Finally , the machine is equipped with a particular algorithm for recognising
water leaks so that if it should detect 10 consecutive drips in less than 3
seconds, the machine will shut down and the TSI light will illuminate. To
restore operation it is necessary to turn the machine off and start it up
again.
(*) EVG works only in hot water mode, with the water temperature thermostat.
() BV works only in hot water mode, independently of the water temperature
thermostat.
PUMP-MOTOR-VALVE PARTS DIAGRAM & LIST
Item | Code | Description | Qty |
---|---|---|---|
1 | |||
1 | 1 | ||
1 | XHDM300 | XHDM300 (240V) PUMP | 1 |
1 | XHDM350 | XHDM350 (415V) PUMP 150BAR | 1 |
1 | XHDM400 XHDM400SS | XHDM400 (415V) PUMP 200BAR XHDM400SS (415V) PUMP 200BAR; | |
15.7L/MIN | 1 | ||
2 | 1000502 | TE 8×30 SCREW | 4 |
3 | 1000601 | M8 WASHER | 4 |
4 | MH.243 | 3HP AC 1-1100 230/50 MOTOR | 1 |
4 | MH.4155 | 5.5HP AC 1-1100 400/50 MOTOR | 1 |
5 | 1000502FZ | TE 8×30 FL. SCREW | 4 |
6 | 1000700FZ | M8 FL. NUT | 4 |
7 | 1000624 | 8×24 WASHER | 8 |
8 | 6100140 | 150 – 170 PRESSURE SWITCH | 1 |
8 | 6100141 | 120 – 130 PRESSURE SWITCH | 1 |
9 | P29008050 | PRESSURE SWITCH | 1 |
10 | 1000340 | MANOMETER | 1 |
11 | 6600470 | SAFETY VALVE | 1 |
12 | C0.0611/VTPS | BY-PASS CONTROL SET W3 (for W Pump) | |
12 | C0.0611/VTPS | VB75 VALVE (for XM PUMP) | 1 |
13 | MB6 | 3/8 MxM BSP ADAPTOR | 1 |
14/T | 6125010 | 080 HOSE | 2 |
15 | 3280029 | BRASS CUBE BLOCK | 1 |
16 | 1000223 | 3/8 M/F ADAPTOR | 1 |
17 | 1000430 | 1/2 MxM BSP ADAPTOR | 1 |
18 | 1000250 | 1/2″ Y FILTER | |
19 | A1560600 | EXTENSION | |
20 | 1000239 | 3/4″ x 17 HOSE FITTING | 1 |
21 | 4000134 | 7×10 DETERGENT HOSE | 1.50 |
22 | A1341030 | DETERGENT FILTER | 1 |
LUBRICATION OF THE PUMP
We recommend:
PL100 LUBE – OIL CAPACITY 0.42 kg
You should change the oil after the first 50 hours of use, and after each
subsequent 500 hours of operation.
FRAME ASSEMBLY PARTS DIAGRAM & LIST
ITEM | CODE | DESCRIPTION | QTY |
---|---|---|---|
1 | 5210000 | CHASSIS | 1 |
2 | 5116010 | ELECTRIC BOX | 1 |
3 | 4400115CPL | HEAVY DUTY WHEEL | 4 |
4 | 5116011 | STAINLESS STEEL COVER | 1 |
5 | 4000085 | LANCE HOLDER | 3 |
6 | 4000080 | RUBBER EDGEING | 3M |
7 | 4100010 | FUEL TANK | 1 |
8 | 4100011 | FUEL LID / CAP | 1 |
9 | 1000540/1 | 5×10 SREW | 4 |
10 | 1300200 | M20 WASHER | 1 |
11 | 1300440 | 4×40 SPLIT PIN | 4 |
BOILER PARTS DIAGRAM
BOILER PARTS LIST
ITEM | CODE | DESCRIPTION | QTY |
---|---|---|---|
1 | B5.0321 | IGNITION CABLE | 2 |
2 | 1000521 | M4 x 8 SCREW | 2 |
3 | D6.030 | ELECTRODE | 1 |
4 | 1000740 | M4 NUT | 2 |
5 | 1000230 | 1/8MF EXTENSION | 2 |
6 | 3000040 | ELECTRODE HOLDER | 1 |
7 | 1000220 | FUEL INJECTOR HOLDER | 1 |
8 | T6.1.3580H | FUEL INJECTOR | 1 |
9 | 3000030 | UPPER TOP COVER | 1 |
10 | 3000050 | DEFLECTOR | 1 |
11 | 4000280 | LID | 1 |
12 | 1000050 | LEVER | 4 |
13 | 1000080 | RIVETS | 8 |
14 | 3125030 | LOWER TOP COVER | 1 |
14T | 6200105 + 6125010 | BOILER HOSE | 1 |
15 | 3000065 | COIL | 1 |
16 | 3100060 | STAINLESS STEEL RING | 1 |
17 | 1000285 | MVG8 QUICK COUPLING | 1 |
18 | 1000281 | MVG06 QUICK CONNECTOR | 1 |
19 | 1000619 | ½” WASHER | 1 |
20 | 1000211 | 3/8” /1/2” BSP ADAPTOR | 1 |
23 | 1000200 | ½” T ADAPTOR | 1 |
24 | 6000002 | THERMOSTAT | 1 |
26 | 1000790 | ½” NUT | 2 |
27 | 1200600 | E20 WASHER | 2 |
28 | 1000610 | M22 WASHER | 2 |
29 | 1000703 | M8 NUT | 3 |
30 | 1000624 | 8×24 WASHER | 3 |
31 | 1000600 | WASHER | 3 |
32 | 1280321 | 8×20 SCREW | 3 |
33 | 5100030/X | COIL CASING | 1 |
34 | 3100020 | FAN HOUSING | 1 |
35 | 1000645 | M6 WASHER | 4 |
36 | 1000510 | 6×10 SCREW | 4 |
37 | 3000010 | FAN | 1 |
39 | 6000015 | BOILER MOTOR | 1 |
41 | 1000560 | 8×16 TCEI SCREW | 2 |
42 | 4000070 | COUPLING | 1 |
43 | 2000010O/D | SOLENOID VALVE COIL | 1 |
46 | COIL CABLE | 1 | |
47 | 4000045 | PRESSURE SWITCH COVER | 1 |
48 | 2000445 | FASTENER | 2 |
49 | 6000001 | 1/8 FUEL PRESSURE SWITCH | 1 |
50 | 6350011/D | FUEL PUMP | 1 |
51 | 1000479 | HOSE FITTING | 3 |
52 | 1000216 | ¼” M 1511 FITTING | 1 |
53 | 4000120 | HOSE | 2.5mt |
54 | 4000001 | CORK | 1 |
55 | 1000055 | HOSE CLAMP | 3 |
56 | A1341030 | FILTER | 1 |
57 | 1000218 | 1/8M 6/4 1500 FITTING | 2 |
58 | 4000135 | 8×12 HOSE | 2.5mt |
59 | 2000090 | POWER IGNITION TRANSFORMER | 1 |
60 | 1000546 | 5×50 TC SCREW | 2 |
62 | 1000655 | M5 LARGE WASHER | 2 |
63 | 1000513 | 6×20 SCREW | 3 |
64 | 4000120 | FUEL HOSE PIPE | 0.7mt |
65 | E6.301 | FUEL FILTER | 1 |
66 | 4110060 | DIESEL LABEL | 1 |
ELECTRIC BOX PARTS DIAGRAM
ELECTRIC BOX PARTS LIST
ITEM | CODE | DESCRIPTION | QTY |
---|---|---|---|
1 | 19.511 | THERMOSTAT | 1 |
2 | 4280030 | CONTOL PANEL LABEL | 1 |
3 | 4600021 | GASKET | 1 |
4 | 4600022 | O-RING | 1 |
10 | 4000083 | SPACER | 4 |
12 | 2000113T | 400V/ PCB BOARD | 1 |
12 | 2000113M | 230V / PCB BOARD | 1 |
13 | 1000532 | TAPPING SCREW | 2 |
14 | 5400065 | BRACKET | 1 |
16 | A1382060 | CIRCUIT BREAKER | 1 |
17 | 2000446 | TERMINALS | 1 |
18 | 4100044 | PLUG WIRE THERMOSTAT | 1 |
19 | I2.084 | RED LED LIGHT WITH LENS | 3 |
20 | I2.085 | LED LIGHT WITH LENS | 1 |
21 | VTVS7422 | 24V ON/OFF SWITCH | 2 |
22 | 2000124 | TRANSPARENT TERMINAL | 1 |
ACCESSORIES PARTS & LIST
ITEM | CODE | DESCRIPTION | QTY |
---|---|---|---|
1 | TG350F | V-TUF tufGUN350F – EXTRA HEAVY DUTY SOFT GRIP TRIGGER FIXED 350 BAR | |
3/8F IN x 1/4F OUT | 1 | ||
2 | B14.9191MSS | MSQ DURAKLIX STAINLESS STEEL QR MALE LUG 3/8” M | 1 |
3 | T1.562NEW | V-TUF KTQ FEMALE QR x 1/4M- PULL BACK (KEW TYPE) – NEW VITON | 1 |
4 | T2.903 | KTQ MALE x 1/4F SPIGOT ST/STEEL-MAX | 1 |
5 | T2.091 | 900mm STAINLESS STEEL LANCE WITH BEND 1/4M x 1/4M – T2.091 | 1 |
6 | T15.06OJ | HIGH PRESSURE JET NOZZLE | 1 |
7 | VTY23810UVYYHD | 10m HIGH PRESSURE HOSE | 1 |
Super Series Pump XHDM300SS
12 litres/min 200 bar
www.V-TUF.COM
LUBRICATION OF THE PUMP
We recommend:
VTUF PL100 – OIL CAPACITY 0.42 kg
You should change the oil after the first 50 hours of use, and after each
subsequent 500 hours of operation.
References
- V-TUF.co.uk - Professional Pressure Washers and Dust Extractors
- V-TUF.co.uk - Professional Pressure Washers and Dust Extractors
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>