Vita Businesss Series Wallbox User Manual

User Manual Businesss Series Wallbox

Safety and Warning

Save these instructions. Read all instruction before installing or using the charger.

1. Keep the charger away from explosive or flammable materials, chemicals, vapors and other hazard objects.

2. Keep the charger socket clean and dry. Ifit gets dirty, please wipe it with dlean dry cloth.

3. Touching the socket core is strictly forbidden when power on.

4. Do notuse the charger in case of any device defects, crack, abrasion, bare leakage and so on.
   Please contact the professional personnel if any of these conditions occurs.

5. Do not attempt to dissemble, repair, refit the charger. If necessary, please contact the professional personnel. Improper operation will result in device damage, electricleakage, etc.

6. In case any abnormal condition happens, please cut off all input and output power supplies immediately.

7. Please protect charging carefully from rain and lightening.

8. Keep children away from the charger.

9. During charging, do not drive the EV. Charge only when the EV is stationary. For hybrid cars, charge only when the engine is switched off.

10. Our packaging materials are environmentally friendly and can be recycled. Please put the packaging in applicable containers to recydle it. Do not dispose of this device with the household waste.
    It should be taken to a suitable facility for recycling of electrical and electronic devices. For more detailed information about recycling of this device, please contact your local city/town coundil office or your household waste disposal service.

Warning
The input and output voltages of this device are high voltage, which threaten human life safety. Please strictly observe all warnings on the device and user manual. Unauthorized and non-professional service personnel are forbidden to remove the cover of this device.

Introduction

2.1 Product Technical Specifications

| Model| AC7000-AE AC7000-BE Series Series| ACO22K-AE ACO22K-BE Series Series
---|---|---|---
Input| Power Supply| Single-phase| Three-phase
Rated Voltage| 230V AC| 400V AC
Rated Current| 32A| 32A
Frequency| 50/60Hz| 50/60Hz
Output| Output Voltage| 230V AC| 400V AC
Maximum Current| 32A| 32A
Output Power| 7kW| 22kW
User Interface| Charging Outlet| Type 2 cable| Type 2 socket| Type 2 cable| Type 2 socket
Cable Length| 4m| –| 4m|
Housing Material| Plastic PC940+ Temper glass| Galvanized steel+ Temper glass
LED Indicator| Green/Yellow/Red
RFID Reader| Mifare ISO/IEC 14443A with 2pcs
Start Mode| RFID card/ APP
Communication| Supported| Wi-Fi 2.4G
Protocol| OCPP 1.61
Frequency Bandwidth| 2400-2483.5MHz (Wi-Fi) 13.553-13.567MHz (RFID)
Max RF Output Power| <20dBm (-10dBVV)
Safety| RCD| Type A + 6mA DC
Ingress Protection| IP65| IP54| IP65| I IP54
Impact Protection| IK08
Electrical Protection| Over current protection, Residual current protection, Surge protection, Over/Under voltage protection, Over/Under frequency protection, Over temperature protection
Certification| IEC 61851-1: 2017, IEC 61851-21-2: 2018
Warranty| 2 years
Environment| Installation| Wall-mount/Floor-mount
Working Temperature| – 30°C — +50°C
Working Humidity| 5%-95%
Work Altitude| <2000m
Package| Product Dimension| 356221136mm ( LWH )| 452295148mm ( LWH )
Package Dimension| 480320202mm (LWH)| 560380226mm ( LW*H )
Net Weight| 4.7kg| 3.4kg| 13kg| 11kg
Gross Weight| 5.8kg| 4.2kg| 15.9kg| 12kg

2.2 Module Difference

2.3 External Structure

1. Single-phase
2. Three-phase

2.4 Package Contents
Unpack the product. Please check and verify following items after receiving the charger
Visual inspection on charger’s external appearance. If there is any breakage or other damage, please notify the sellerimmediately.
– Check type and quantity of all accessories as follows. If there is a shortage in the quantity of any item or if any items are missing, please contact the seller at once.

OperationInstruction

3.1 Installation Preparation

1. Tools required
   Tool Name| Photo| Function
   ---|---|---
   Multimeter| | Check electrical connection and electrical parameter
   Cross Screwdriver| | Tighten the screws
   Insulated Torque Wrench| | Tighten the bolts
   Electric drill| | Hole on the wall
   Diagonal Pliers| | Cut cables
   Combination Wrench| | Tight the bolts
2. Materials and Cables
   Name| Specification| Quantity
   ---|---|---
   Power supply cable| Single-phase or three-phase power supply cable| Depend on actual requirement
   Insulated tape| 0.15mm*18mm, 0-600V, 0°C-80°C| Depend on actual requirement
   Connector for mains cable| RJ45| Depend on actual requirement
   Insulating tape| 0.15 mm x 18mm; 0-600V; 0°C-80°C| Depend on actual requirement
   Cable tie| 4 x 200mm| Depend on actual requirement

3.2 Safety of Installation

1. Installation Notice
   – Electrical devices should only be installed, operated, and maintained by qualified personnel. No responsibility is assumed by the manufacturer for any consequences arising out of the use of this device. A qualified person is one who has certified skills and knowledge related to the construction, installation and operation of this type of electrical device and who has received safety training to recognize and avoid the hazards involved.
   – All applicable local, regional, and national regulations must be applied when installing, repairing and maintaining this device.

2. Checks before starting the Installation Process
   – Ensure the charger’s location allows good operational access for normal use and repair & maintenance.
   – The AC input components within the premise’s power supply are correctly fitted with required protection items prior to installation of the charger.

3.3 Installation Process

1. Wall-mount Installation
   For single-phase

1. Based on the installation position template, identify the installation position and mark the two holes for the wall screws, which will be inserted in the top rear of the charger.
2. Drill two holes with the 6mm diameter drill bit and insert the plugs horizontally into the holes, paying attention to the force and depth with which they are inserted (make sure the plug completely enters the hole).
3. Insert the two M4x32 screws into the wall plugs, allowing the heads of the screws to protrude by at least 5 mm. – 4) Provisionally position the charger by inserting the head of the screws into the upper holes at the rear.
   – 5) Open the front of the charger.
   – 6) Mark the position of the third fastening screw. The hole is located at the bottom of the charger.
   – 7) Remove the station and make the third hole, inserting the wall plug.
   – 8) Reposition the station and secure the third screw at the bottom.

For three-phase

1. Based on the four holes around of the attached wall-mount bracket, drill 4 x ® 6 * 35 mm holes on the wall, and insert the expansion pipe.
2. Lock the 4 x M4*32mm self-tapping screws into the expansion pipe, fixed the bracket between the screw head to the wall.
3. Hang the charger to the bracket through the two raised screws on it.
4. Fix the charger to the bracket by mounting two screws to two screw holes at the bottom of the charger and bracket.
5. Connect wires to the connectors (Refer to Section 4.3).

2) Floor-stand Installation

1. Locate the position for floor-stand pillar on the ground, against the center line of parking place. Let power supply cable go through the inner space of floor-stand pillar. And remain 150cm cable outside.
2. Install the mounting-stand on the ground according to below size and fix it by mounting the four screws.
3. Hang the charger on the mounting-stand as below and fix screws.

3) Locking
The locking of the charger housing does not depend on the type of mounting.
Turn on the switch inside and close the front cover of the charger with the wrench supplied. The locks are located on the right side.

Electrical Connection

4.1 ChargerAppearance

4.2 Overview of Intemal Structure

4.3 AC Wiring
Note: Before insert input power wire, please cut silicon sealed loop as required to maintain IP65.

1. Remove a length of 40mm of the cable jacket and strip the wire insulation to a length of 8~15mm.
2. Crimp the terminals as shown in the figure below.
3. Distinguish different input wires of three-phase and single-phase, then insert the wire into the corresponding wire slot.
   Note: If your charger is with PEN-protection function, please follow same wiring as shown below.

Configuration and Operation

5.1 Power-on Checking

1. Checks before Power-on
   Please check/re-check the following items prior to initial Power-on
   • The charger’s location allows good operational access to normal use and repair & maintenance.
   •  The AC input components within the premise’s power supply are fitted correctly with required protection items prior to installation of the charger.
   •  Reconfirm the charger s installed properly.
   •  No components or other items have been left on the top of the charger.

2. LED status
   When powering on the charge point, the LED indicator should be in standby status. State| Description| LED Status
   ---|---|---
   Standby| Power-on, but the charging connector is not plugged in| Flashing green slowly, 1second on; 3 seconds off;
   Ready to charge| The charging connector is plugged in successfully| Flashing green fast, 200ms on 1s off; 5 times; 3s off;
   Charging| Charging in progress| Breathing green, 1s on; 1s off
   Fully charged| The electric vehicle is fully charged| Solid green
   Unplug| The charging connector is un ed plugg| Return to standby mode
   RFID card read| Put the RFID card on the reader and it is successfully read| Flashing yellow fast 100ms on; 100ms off; 5 times

3. LCD screen checking
   Power-on the charger, the LCD screen should show following interface.

5.2 Configuring the charger
The Hotspot interface is intended for the local configuration of the charger. A smartphone is needed to connect the charger hotspot. You can initiate the Hotspot interface by following the instructions.
Preparation

1. Activate the hotspot •  Activate the hotspot of the charger by restarting the power.
   •  The hotspot of the charger remains available for 15mins since charger reboot.

2. Connect to Charger Hotspot• Turn on the smartphone Wi-Fi, and connect the hotspot of the charger. If unable to connect, try using Airplane mode.
   • The name of the hotspot Wi-Fi starts with the charger SN number, i.e. ”SN…”
   • The password is “admin123”.

Login

• Open the browser on your smartphone and enter 192.168.4.1 in the address bar.
• Log in using the four-digit PIN code located on the last page of the manual. After login, the function menu will be displayed.

Configuration

Network setting
Click “Network setting”, you’ll see the following:

1. Communication types
   The default type will be Wi-Fi. Other options include: 4G / Ethernet.

2. Wi-Fi name
   Select the Wi-Fi or enter the Wi-Fi name and enter the password.

3. Server address
   The default address will be shown here. You can also enter a new address.

4. Grid type
   The default Grid type will be shown here. If the default is wrong, click the dropdown button and select the right type from IT /TT / TN.
   Notice: When the configuration is successfully done, you need to reconnect the smartphone to the charger hotspot.
   Then go back to the web page. It will automatically jump to the login page. Login again to start charging setting.

Charger setting
Click “Charger setting” to configure the charger.

1. Load balance
   The function of Load Balance is ONLY available when power meter or CT is installed. f both power meter and CT are installed, both ratio of transformation and maximum current can be set properly according to the CT specification.
   If only one installed, either power meter or CT, ONLY maximum current can be set.

2. Charging mode switch
   Click “mode switch” and choose the “Network mode” or “Plug&Charge mode”. Then click “Confirm” to complete mode switching.

5.3 Charging Operation
WARNINGIObserve the safety instructions on page 1 before using the product. Make sure that the following requirements are met before using the charger:
— The authorized electrician have set up the electrical connection properly.
— The charger is properly configured.

1. Connect the charger to electric vehide
   1. Plug the charging connector to the electric car.
   2. After plug-in, please check the connector is connected correctly and tightly.
   3. When the connection is correctly established, the charger’s LED indicator will flash green fast, which indicates that the charger is ready for charging.

2. Start charging & stop charging
   1. By RFID card: Put the RFID card on LCD screen to start or stop charging.
   2.Plug & Play mode: After plug in connector, will begin charging, and will stop charging after plug out connector from car side.
   3. By APP: Scan the QR code on the charger by APP, and follow the instruction of APP to operate.
   If the car does not start charging, check that charging is activated in your car and that the connectors are properly plugged in. If charging still does not start, check what might be the cause on page 15.

Trouble Light Signal

Cycle
Leakage current loop abnormal| Flashing red, 500ms on, 500ms off, 5 times, 3S of Cycle
Input terminal overtem perature| Flashing red, 500ms on, 500ms off, 6 times, 3S off; Cycle
Relay overtemperature| Flashing red, 500ms on, 500ms off, 7 times, 3S off, Cycle
Over/Under voltage fault| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, I time, 3S off, Cycle
Over/Under frequency fault| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 2 times, 3S off, Cycle
Meter comm abnormal| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 3 times, 3S off, Cycle
Smart meter comm abnormal| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 4 times, 3S off, Cycle
CT fault| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 5 times, 3S off, Cycle
Charging connector lock abnormal| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 6 times, 3S off, Cycle
Charging connector current abnormal| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 7 times, 3S off, Cycle

Note: If the problem occurs, please contact customer service.
PIN CODE

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| Vita Businesss Series Wallbox [pdf] User Manual
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