PUMPS AUSTRALIA Diesel Xtreme 4000 – Hot & Cold User Manual
- June 5, 2024
- PUMPS AUSTRALIA
Table of Contents
XTREME 4000
MADE IN AUSTRALIA USER MANUAL
1800 790 915
pumpsaustralia.com.au
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
Thank you for purchasing a quality Pumps Australia Unit. We reserve the right to make changes at any time without incurring any obligation.
Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this Stand Alone Boiler. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions. This manual should be considered a permanent part of the machine and should remain with it if machine is resold. When ordering parts, please specify model and serial number. Use only identical replacement parts. This machine is to be used only by trained operators.
IMPORTANT SAFETY INFORMATION
| WARNING: To reduce the risk of injury, read operating instructions carefully before using.
1. Read the owner’s manual thoroughly. Failure to follow instructions could cause malfunction of the machine and result in death, serious bodily injury and/or property damage.
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2. Know how to stop the machine and bleed pressure quickly. Be thoroughly
familiar with the controls.
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes. Contact your electrician,
plumber, utility company or the selling distributor for specific details. If
your machine is rated 250 volts or less, single phase will be provided with a
ground fault circuit interrupter (GFCI). If rated more than 250 volts, or more
than single phase this product should only be connected to a power supply
receptacle protected by a GFCI
| WARNING: Keep wand, hose, and water spray away from electric wiring or
fatal electric shock may result.
5. To protect the operator from electrical shock, the machine must be
electrically grounded. It is the responsibility of the owner to connect this
machine to a UL grounded receptacle of proper voltage and amperage ratings. Do
not spray water on or near electrical components. Do not touch machine with
wet hands or while standing in water. Always disconnect power before
servicing.
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| WARNING: Flammable liquids can create fumes which can ignite, causing
property damage or severe injury.
WARNING: Risk of explosion — Operate only where open flame or torch is
permitted.
6. In oil burning models, use only kerosene, No. 1 home heating fuel, or
diesel. If diesel is used, add a soot remover to every tankful.
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| WARNING: Risk of fire — do not add fuel when the product is operating or
still hot.
WARNING: Do not use gasoline crankcase draining or oil containing gasoline,
solvents or alcohol. Doing so will result in fire and/or explosion.
7. Oil burning appliances shall be installed only in locations where
combustible dusts and flammable gases or vapours are not present. Do not store
or use gasoline near this machine.
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8. Do not allow acids, caustic or abrasive fluids to pass through the pump.
9. Never run pump dry or leave spray gun closed longer than 1-2 minutes.
10. Keep operating area clear of all persons.
| WARNING: High pressure spray can cause paint chips or other particles to
become airborne and fly at high speeds. To avoid personal injury, eye, hand
and foot safety devices must be worn.
11. Eye, hand, and foot protection must be worn when using this equipment.
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| WARNING: This machine exceeds 85 dB appropriate ear protection must be
worn.
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| WARNING: Hot discharge fluid. Do not touch or direct discharge stream at
person(s)
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| WARNING: This machine produces hot water and must have insulated
components attached to protect the operator.
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| WARNING: Risk of injury. Hot surfaces can cause burns. Use only
designated gripping areas of spray gun and wand. Do not place hands or feet on
non-insulated areas of the pressure washer.
12. To reduce the risk of injury, close supervision is necessary when a
machine is used near children. Do not allow children to operate the pressure
washer. This machine must be attended during operation.
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| WARNING: Grip cleaning wand securely with both hands before starting.
Failure to do this could result in injury from a whipping wand.
13. Never make adjustments on machine while in operation.
14. Be certain all quick coupler fittings are secured before using pressure
washer
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| WARNING: High pressure developed by these machines will cause personal
injury or equipment damage. Keep clear of nozzle. Use caution when operating.
Do not direct discharge stream at people, or severe injury or death will
result.
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| WARNING: Protect
machine from freezing.
15. To keep machine in best operating conditions, it is important you protect
machine from freezing. Failure to protect machine from freezing could cause
malfunction of the machine and result in death, serious bodily injury, and/or
property damage. Follow storage instructions specified in this manual.
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| WARNING: Risk of asphyxiation. Use this product only in a well ventilated
area.
16. Avoid installing machines in small areas or near exhaust fans. Adequate
oxygen is needed for combustion or dangerous carbon monoxide will result.
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17. Manufacturer will not be liable for any changes made to our standard
machines or any components not purchased from Pumps Australia Pty Ltd.
18. The best insurance against an accident is precaution and knowledge of the
machine.
| WARNING: Be extremely careful when using a ladder, scaffolding or any
other relatively unstable location. The cleaning area should have adequate
slopes and drainage to reduce the possibility of a fall due to slippery
surfaces.
20. Do not overreach or stand on unstable support. Keep good footing and
balance at all times.
21. Do not operate this machine when fatigued or under the influence of
alcohol, prescription medications, or drugs.
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OPERATION INSTRUCTIONS
Before Starting
WARNING: Check hoses, trigger guns, fittings, and fuel connections daily
for signs of wear, cracks and looseness, and replace as required.
- Read all manuals provided with this pressure washer. Become familiar with location and function of all operating and safety controls.
- Connect water supply hose to the standard garden hose connector. The water source and supply hose must be capable of providing 30 LPM.
- Fill fuel tank. Use Diesel DO NOT USE PETROL, CRANKCASE OIL RESIDUALS OR WASTE OIL.
- Check pump oil level.
- If detergents are to be used, only use detergents intended for pressure washers. Follow instructions on the detergent container.
IMPORTANT: If the pressure washer has not been used for an extended period of time, remove the nozzle from the end of the wand and turn on water supply. Allow water to run from the end of the wand until clear.
IMPORTANT: Trigger guns are equipped with a manual trigger lock to prevent accidental operation of the trigger gun. The trigger lock should be used whenever the trigger gun is not in use.
To Start
IMPORTANT: The water must be turned on before starting. Running the pump
dry will cause damage to pump seals and void warranty.
IMPORTANT: DO NOT allow the machine to run in bypass for more than 5 minutes at any one time or damage to pump may occur.
- Turn Key to ON for Engine. (Ref. Fig 1)
- Hold gun firmly, squeeze trigger of trigger gun and run your unit on cold water, to make sure everything is in working order.
- Press the On/Off Button. (Ref. Fig 2)
- Turn the Thermostate to select desired temperature. (Ref. Fig 3)
To Stop
- Turn the Thermostat to 0 (Ref. Fig 4)
- Press the On/Off Buton to off (Ref. Fig 5)
- Allow cold water to run through the boiler for 1-2 Minutes.
- Turn Key to OFF your pressure washer. (Ref. Fig 6)
- Squeeze trigger gun open to relieve system pressure.
Fig. 1 Turn Engine Key to ON
Fig. 2 Press Button – Light Indicates On
Fig. 3 Adjust Thermostate
Fig. 4 Adjust Thermostat to “0”
Fig. 5 Press Button – No Light – Off
Fig. 6 Turn Engine Key to OFF
* Typical Set up
WARNING: Your Xtreme 4000 may be modified and appear different to the
image shown.
RK 1450rpm ø 24×30 mm 
UN003304-MR
KIT RICAMBI / PART KITS
UN003305-AS
(2288600)
sp_00500_RK_N
228 Series| RK 1450 rpm N version ø 24 mm|
---|---|---
11.14 (20630)| 13.17 (20634)| 15.15 (20637)| 15.20 (20897)
(FC)| 18.20 H (20643)| 21.15 (20645)| 18.16 H (FP)
11.20 H (20631)| 13.20 H (20635)| 15.20 H (20638)| 15.28 H
(20640)| 18.28 H (21467)| 21.20 H (21129)|
11.25 H (20632)| 14.16 (20636)| 15.25 H (20639)| 18.12
(20641)| 21.10 (20644)| 13.12 (FP)|
Pos.
| Cod.| Description| Qt|
Note
---|---|---|---|---
1
|
960160
| O-ring|
6
|
2
|
960090
| Plug|
6
| RK C=54Nm
960850
| Plug|
6
| RK H C=54Nm
1380740
| Plug|
6
| RK H C=54Nm
3
|
1389051
| Complete valve|
6
|
4
|
880830
| O-ring|
6
|
5
|
880581
| Plug|
2
| RK C=15Nm
1380690
| Plug|
2
| RK H – H C=15Nm
6
|
820510
| O-ring|
2
|
11
|
960110
| Ring|
3
| ❍ ❒ ● ✪
840300
| Ring|
3
| ✩
840320
| Ring|
3
| ★
12
|
1382740
| Water seal|
3
| ❍ ❒ ● ✪
840290
| Water seal|
3
| ✩
840330
| Water seal|
3
| ★
13
|
1380090
| Piston guide|
3
| ❍ ❒ ● ✪
1380150
| Piston guide|
3
| ✩
1380160
| Piston guide|
3
| ★
14
|
961240
| O-ring|
3
|
15
|
880330
| Water seal|
3
| ❍ ❒ ● ✪
840280
| Water seal|
3
| ✩
840340
| Water seal|
3
| ★
16
|
1383130
| Ring|
3
|
17
|
850370
| Screw|
8
| C=24,5Nm
18
|
1380050
| Support|
1
|
19
|
640030
| O-ring|
2
|
20
|
2280340
| Bearing|
1
|
21
|
1382770
| Pump body|
1
|
22
|
880130
| Plug|
1
|
23
|
962010
| Nut|
3
| C=20Nm
24
|
962000
| Washer|
3
|
25
|
1380940
| Piston|
3
| ❍ ❒ ● ✪
1380930
| Piston|
3
| ✩
1382360
| Piston|
3
| ★
26
|
1380950
| Plate|
3
|
27
|
600180
| O-ring|
3
|
28
|
1380920
| Piston|
3
|
29
|
1380060
| Pin|
3
|
30
|
1383050
| Connecting-rod|
3
|
1383020
| Connecting-rod|
3
|
31
|
1080401
| Ring|
3
|
32
|
1381850
| Washer|
8
|
34
|
1780510
| O-ring|
1
|
35
|
1789010
| Cover|
1
|
36
|
1343510
| Screw|
6
| C=10Nm
37
|
2280100
| Shaft|
1
| ❍
2280080
| Shaft|
1
| ❒
2280070
| Shaft|
1
| ● ★
2280060
| Shaft|
1
| ✪ ✩
38
|
1380520
| Key|
1
|
39
|
180340
| Ring|
1
| (b)
40
|
1380120
| Shim 0.10 mm|
1÷3
|
1380130
| Shim 0.19 mm|
1÷3
|
1380530
| Shim 0.25 mm|
1÷3
|
1382810
| Shim 0.05 mm|
1÷3
|
41
|
1380040
| Support|
1
|
42
|
740290
| O-ring|
3
| ➌
43
|
1980740
| Plug|
2
| ➌ C=20Nm
44
|
1263130
| Screw|
4
| Optional C=20Nm
45
|
1380141
| Foot|
2
| Optional
46
|
1980740
| Plug|
1
| RK C=25Nm
1981180
| Plug|
1
| RK H – H C=25Nm
47
|
180101
| O-ring|
1
|
48
|
820361
| Plug|
1
| RK C=40Nm
960870
| Plug|
1
| RK H – H C=40Nm
49
|
1381071
| Head|
1
| Ø18 RK
1381070
| Head|
1
| Ø18 RK H – H
1380020
| Head|
1
| Ø20-22 RK
1380680
| Head|
1
| Ø20-22 RK H
50
|
820150
| Screw|
8
| C=24,5Nm
77
|
1383140
| Bearing|
1
|
78
|
1389270
| Head assembly|
1
| Ø18 RK
1389272
| Head assembly|
1
| Ø18 RK H
1389271
| Head assembly|
1
| Ø18 RK H
1389208
| Head assembly|
1
| Ø20 RK
1389212
| Head assembly|
1
| Ø20 RK H
1389216
| Head assembly|
1
| Ø22 RK
1389220
| Head assembly|
1
| Ø22 RK H
86
|
1260250
| Level gauge|
1
| ➌
87
|
1260430
| Ring|
1
| ➌
88
|
1780690
| Plate|
1
| ➌
89
|
1140450
| O-ring|
1
| ➌
➌ Part of part n° 1789010
PART KITS
A=KIT 2864
Valves
| Pistons| B=KIT 2757 ø 18
B=KIT 2758 ø 20
B=KIT 2759 ø 22| C=KIT 1855
oil seals
---|---|---|---
Pos.| Q.ty| Pos.| Q.ty| Pos.|
Q.ty
3
4
| 6
6| 25| 3| 16
19
34
39|
3
2
1
1
water seals
| E=KIT 1857 ø 18
E=KIT 1887 ø 20
E=KIT 1888 ø 22| support rings| G=KIT 1829 ø 18
G=KIT 1815 ø 20
G=KIT 1816 ø 22
---|---|---|---
Pos.| Q.ty| Pos.|
Q.ty
12
14
15
| 3
3
3| 11|
3
SYMBOLS
❍ For
RK 11.14 cod. 20630
RK 11.20 H cod. 20631
RK 11.25 H cod. 20632
❒ For
RK 13.12
RK 13.17 cod. 20634
RK 13.20 H cod. 20635
● For
RK 14.16 cod. 20636
✪ For
RK 15.15 cod. 20637
RK 15.20 cod. 20897
RK 15.20 H cod. 20638
RK 15.25 H cod. 20639
RK 15.28 H cod. 20640
✩ For
RK 18.12 cod. 20641
RK 18.16 H
RK 18.20 H cod. 20643
RK 18.28 H cod. 21467
★ For
RK 21.10 cod. 20644
RK 21.15 H cod. 20645
RK 21.20 H cod. 21129
C Tightening torque tolerance +0÷-10%
Screw with Loxeal 55-14
(b) Fit the seal with tool code nr. 2281010
OVER 3600 psi
@ Identification plate positioning
VITON SPECIAL PARTS
|
Part n°
| Description|
Q.ty
---|---|---|---
2809
2810
2811
| Water seals ø 18
Water seals ø 20
Water seals ø 22|
1
1
1
Oil
|
---|---
Type
| Quantity| |
SAE 15W40|
0,435 Kg
| |
MI 91423 DI_1388523 (3056) (2322) (2990)
Quick Selection Legend
Please
Note: 240VAC Option Shown, 12VDC will vary.
Pos
| Qty| Description
---|---|---
1| 3|
HEXAGONAL NUT M16
2
| 3| MEDIUM FLAT WASHER M16 ISO 7089
3| 1|
EXTERNAL BOILER COIL (STAINLESS STEEL OR BLACK STEEL)
4
| 1| INTERNAL BOILER COIL
5| 1|
COIL COVER
6
| 1| INSULATING DISK
7| 1|
FLAME CONTAINMENT RING
8
| 1| WATER BOILER COIL (10 TO 23 LITRES)
9| 1|
INTERNAL BOILER FLUTE
10
| 1| EXTERNAL BOILER COVER
11| 1|
FUEL SUPPORTING NOZZLE
12
| 1| ATOMISATION FUEL NOZZLE WITH FILTER
13| 1|
NOZZLE HOLDER
14
| 1| INSPECTION BOILER GLASS
15| 1|
CIRCLIP RING
16
| 1| BOILER MOUNTING PLATE
17| 1|
ELECTRODES CABLES 11,000 VOLTS (240VAC SYSTEM)
17A
| 1| ELECTRODES CABLES 22,000 VOLTS (12VDC SYSTEM)
19| 1|
DOUBLE ELECTRODE COVER
20
| 1| COPPER FUEL LINE ELBOW
21| 1|
COPPER FUEL SUPPLY LINE
22
| 1| COPPER FUEL LINE CONNECTOR
23| 1|
DUAL ELECTRODES
24
| 1| 240VAC / 24VAC FUEL SOLENOID
24A| 1|
12VDC FUEL SOLENOID
25
| 1| FUEL SUPPLY LINE FITTING
26| 1|
DIESEL FUEL PUMP
27
| 1| FUEL PUMP ADAPTOR
28| 1|
240VAC BURNER MOTOR
28A
| 1| 12VDC BURNER MOTOR
29| 1|
FAN BLADE (LEFT ROTATION)
29A
| 1| FAN BLADE (RIGHT ROTATION)
30| 1|
240VAC IGNITION TRASFORMER
30A
| 1|
12VDC IGNITION TRANSFORMER
PUMPS AUSTRALIA PTY LTD
PHONE: 1800 790 915 212 Welshpool Road, Welshpool WA 6106 EMAIL: Sales@Pumpsaustralia.com.au
AUSTRALIAN OWNED & OPERATED
Established in 1997 as a backyard business, Pumps Australia has had steady growth over 20 years by supplying quality products with quality service using quality people.
Being a firm believer of always having what you need in stock, our large warehouse located in Welshpool carries a HUGE inventory of stock for our customers. With shipping overnight.
Carrying stock in Australia isn’t the only thing that seperates us from the pack. Our technical expertise with all our products means we’re there to back you up!
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PUMPSAUSTRALIA.COM.AU
212 Welshpool Rd, Welshpool WA 6106
FREE CALL 1800 790 915 FOR MORE INFORMATION
Documents / Resources
|
PUMPS AUSTRALIA Diesel Xtreme 4000 - Hot &
Cold
[pdf] User Manual
Diesel Xtreme 4000 - Hot Cold
---|---
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>