TDRFORCE 540E Marine Water Pressure Pump Instruction Manual
- June 13, 2024
- TDRFORCE
Table of Contents
TDRFORCE 540E Marine Water Pressure Pump
Product Information
The RV/Marine Water Pressure Pump is a high-quality water pump designed for use in RVs and marine applications. It is available in four different models: 540E, 530E, 540F, and 530F. The pump operates on either 110V AC or 12V DC power and is equipped with 4 chambers. It has a maximum pressure of 75 PSI (5.1 BAR) for the 540E model and 70 PSI (4.8 BAR) for the 530E model. The flow rate is 5.5 GPM for the 540E model and 5 GPM for the 530E model. The pump has a maximum H-MAX (maximum head height) of 170 feet for the 540E model and 157 feet for the 530E model. It operates at a speed of 2400rpm for the 540E model and 2300rpm for the 530E model. The power consumption ranges from 105W to 180W depending on the model. The pump is certified with CE certification and has a motor life of more than 1500 hours. It is designed to work continuously for up to 40 minutes.
Product Usage Instructions
- The pump should be installed under proper electrical protection.
- The pump should be installed with minimized flow restrictions in the system.
- Make sure the power cord is accurately plugged in.
- If the motor does not start, check for false electric connections, low inlet water pressure, or unstable operating voltage. Ensure that the power source is in accordance with the instructions.
- If no water is pumped even when the motor is running, check fo rblockages in the pump or motor or a bent or attached water inlet pipe. Unblock the pipeline and remove any blockages.
- Avoid using the water pump to pump corrosive liquids.
- If the pump starts and stops frequently, adjust the pressure screw clockwise to increase the pressure or counterclockwise to release the pressure. Check for any leakage on the outlet plumbing and fix it.
- If the pump suddenly quits working, check for overheat protection or a burned-out motor. Restart the pump once it has cooled down or dispose of it if necessary.
- If the pump vibrates and operates noisily, check for air in the water inlet pipe or a broken diaphragm. Fix any inlet leakage and make sure the pipes are firmly connected. Dispose of the pump if the diaphragm is broken.
- If there is leakage in the pump head, check if the bypass switch is loose or if the pump pressure setting is too high. Tighten the screw or adjust the pressure switch accordingly. Dispose of the pump if the pump head is damaged.
- If the pressure switch burns out frequently, consult a professional for repair or replacement.
Cautions
- After unpacking the pump, please check if it has been damaged during transport. If so, please contact TDRFORCE online services at the first time.
- Make sure that the main voltage corresponds to the voltage specified on the instruction manual.
- The motor must be absolutely grounded before any other operation.
- Do not submit the pump body to mechanical stress.
- The pump must be sheltered from weather ( sun- rain- wind- snow- chill).
- The pump could be only used in fresh water circulating.
- The pump should be installed on a solid surface.
- The pump should be connected to proper sized wiring.
- The pump should be installed under proper electrical protection.
- The pump should be installed in minimized flow restrictions in the system.
Technical Specifics
MODEL| VOLTS| CHAMBERS| Pressure (PSI)| Pressure
(BAR)| FLOW RATE| H- MAX| REV| POWER|
CERTIFICATIO N| MOTOR LIFE| CONTINUOUS WORKING TIME
---|---|---|---|---|---|---|---|---|---|---|---
540E| 110V AC| 4| 75| 5.1
BAR| 5.5
GPM| 170FT| 2400rpm| 172.5W| CE| more than 1500 hours| 40mins
540F| 12V DC| 4| 70| 4.8
BAR| 5 GPM| 157FT| 2300rpm| 180W| CE| more than 1500 hours| 40mins
530E| 110V AC| 3| 45| 3.1
BAR| 4 GPM| 102FT| 2400rpm| 143W| CE| more than 1500
hours| 40mins
530F| 12V DC| 3| 45| 3.1
BAR| 4 GPM| 102FT| 2300rpm| 105W| CE| more than 1500
hours| 40mins
GENERAL INFORMATION
The patent has been designed for delivering smooth and consistent flow at all
ranges of operation while drawing low current. The balanced motor design
incorporates with precision ball bearings for long life, and is equipped with
an integral thermal breaker. Full corrosion-resistant shell and environmental
thermoplastic construction ensure less prone to mechanical failure. What’s
more, the submersible pump impeller blade features highly corrosion-resistant
impeller that automatically adjusts to speed and fluid viscosity to ensure
long service life.
Tips: The manufacturer will do test for every single product, for which a small amount of water may remain in the pump. This does not mean that the pump has been used.
| NO | Component |
|---|---|
| 1 | Pressure switch |
| 2 | Pump head |
| 3 | Valve plate assembly |
| 4 | Diaphragm/ Drive assembly |
| 5 | Motor |
Troubleshooting
| TYPE OF DEFECT | CAUSE | SOLUTION |
|---|---|---|
| The motor does not start |
- False electric connections
- Low inlet water pressure
|
- Make sure the power cord is accurately plugged
- Increase water flow of inlet
The motor is running, but no water pumped|
- The operating voltage is unstable
- The water inlet pipe is bent or attached to the barrel wall
- Some blockages in the pump or motor
|
-
Ensure that the power source is in accord with the instructions
-
Unblock the pipeline to make the water run smoothly
-
Remove the blockages and avoid pumping impurity water
-
The water pump was used to pump corrosive liquid, which caused the
|
- Avoid pumping corrosive liquids
| rubber sealing ring to shrink, expand, oxidize and become non-sealing.|
---|---|---
- Thread damage of the screw
|
- Connect proper screw and seal with Teflon tape
Pump starts and stops frequently|
- Diaphragm broken
|
- Disposal
Pump does not stop|
- The pump is over-pressure
- The pump does not provided sufficient pressure
- Leakage on the outlet plumbing
|
- Adjust the pressure screw counterclockwise to release the pressure
- Adjust the pressure screw clockwise to increase the pressure
- Fix the leakage
Pump suddenly quit working|
- Overheat protection starts
- Power off
- Motor burns out
- Switch burns out
|
- Restart the pump until it’s cooling
- Turn on again
- Disposal
- Disposal
---|---|---
Pump vibrates and operates noisily|
- Air in the water inlet pipe
|
- Fix the inlet leakage and make the pipes firmly connected
Pump head leakage|
- Diaphragm broken.
- The screw of the pump head is loose.
- The bypass switch is loose.
- Pump pressure setting is too high.
- Pump head is damaged.
|
- Disposal
- Tighten the screw
- Tighten the screw
- Adjust the pressure switch.
- Disposal
Pressure switch burned out|
- Frequent on and off
|
- Disposal
|
- Pressure setting too high, overloaded operation
|
- Adjust the pressure screw counterclockwise to release pressure
---|---|---
Pump supplies insufficient flow|
- The diaphragm is jammed or blocked
- The inlet flow rate is too small
|
- Disposal
- Increase the inlet water flow
Customer contact, please keep it properly.
Dear customer:
Thank you for choosing products of TDRFORCE. In order to provide you with more
satisfactory service and better protect your rights, please read this
regulation carefully and keep the warranty card properly.
Regulations:
- For any quality issue of TDRFORCE product within 180 days after sale, we offer no-hassel return service for our customers;
- Please contact our Amazon online customer service or sales04@tdrshine.com before return;
- Valid evidence of purchase will be essential such as order ID or warranty card;
- Valid evidence showing product problems shall be provided in the contact such as videos, photos or detailed descriptions.
- Warranty card shall be filled out and attached with the return product.
Please notice:
The following situations are not applicable to our no-hassel return policy.
- Product damage caused by installation or use not in accordance with the instruction manual;
- Product beyond 180 days after sale;
- Product return with no reason;
- Product damage caused by self-disassembly or sabotage;
- Product damage caused by force majeure such as earthquakes, fires, etc.
Warranty Card
Buyer’s Name:
Tel:
E-mail:
Order ID:
Return Address:
Product Problem Description:
Documents / Resources
|
TDRFORCE 540E Marine Water Pressure
Pump
[pdf] Instruction Manual
540E Marine Water Pressure Pump, 540E, Marine Water Pressure Pump, Water
Pressure Pump, Pressure Pump, Pump
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