JEGS 1997-2007 Direct-Fit Exhaust Kit Instruction Manual

June 13, 2024
JEGS

JEGS 1997-2007 Direct-Fit Exhaust Kit

Product Information

Product Name: BRExhaust

BRExhaust is an aftermarket exhaust system designed to replace the OEM (Original Equipment Manufacturer) exhaust system in vehicles. It is manufactured by BRExhaust and is intended to improve the performance and sound of the vehicle’s exhaust system.

Bill of Materials

  • 1 x Item 167507
  • 1 x Item 168556/168558/168557
  • 1 x Item 168555
  • 4 x Item 168559

Installation Instructions

  1. (Carefully read all instructions before installation) Disconnect the vehicle’s battery before removal of the OEM exhaust system. This will prevent electrical accidents and will reset the computer if it applies to the vehicle. Remove existing exhaust system from the vehicle. Only remove parts that will be replaced. Clean existing flange with a wire brush to ensure proper sealing.
  2. Attach Item 2 (match to OE system) to the existing exhaust with Item 1.
  3. Attach Item 3 to Item 2 with Item 1.
  4. Attach Item 4 to existing isolators and Item 3 with Item 1.
  5. Ensure the new exhaust is not contacting any portion of the underbody of the vehicle or drivetrain.
  6. Tighten all clamps starting from the rear of the vehicle. (DO NOT EXCEED 30FT-LB WHEN TIGHTENING CLAMP AND CHECK ALL CLAMPS AFTER 50 MILES. RETIGHTEN IF NECESSARY)

Important Safety Information

When working on, under, or around any vehicle, exercise caution. Please allow the vehicle’s exhaust system to cool before removal, as exhaust temperatures may cause severe burns. If working without a lift, always consult the vehicle manual for correct lifting
specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed.

Professional Installation Recommendation

BRExhaust recommends professional installation for all its products. For technical support or further assistance, please contact BRExhaust at 1-800-631-7271.

For more information about BRExhaust, visit their website at www.brexhaust.com.

PART NO. 106-0456

BILL OF MATERIALS

  1. 167507
  2. 168556/168558/168557
  3. 168555
  4. 168559

INSTALLATION INSTRUCTIONS

  • STEP 1:
    (Carefully read all instructions before installation) Disconnect the vehicle’s battery before removal of the OEM exhaust system. This will prevent electrical accidents and will reset the computer if it applies to the vehicle. Remove existing exhaust system from the vehicle. Only remove parts that will be replaced. Clean existing flange with a wire brush to ensure proper sealing.

  • STEP 2:
    Attach item 2 (match to OE system) to existing exhaust with item 1

  • STEP 3:
    Attach item 3 to item 2 with item 1

  • STEP 4:
    Attach item 4 to existing isolators and item 3 with item 1

  • STEP 5:
    Ensure new exhaust is not contacting any portion of the underbody of the vehicle or drivetrain.

  • STEP 6:
    Tighten all clamps starting from rear of the vehicle. (DO NOT EXCEED 30FT-LB WHEN TIGHTENING CLAMP AND CHECK ALL CLAMPS AFTER 50 MILES. RETIGHTEN IF NECESSARY)

WARNING

When working on, under, or around any vehicle exercise caution. Please allow the vehicle’s exhaust system to cool before removal, as exhaust temperatures may cause severe burns. If working without a lift, always consult vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed.

BRExhaust recommends professional installation for all products

Technical Support: 1-800-631-7271

BRExhaust — 1901 Corporate Ctr, Oceanside, CA 92056

www.brexhaust.com

References

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