ARDEX X 90 Outdoor MicroteC3 Rapid Set Flexible Tile and Stone Mortar Instructions
- June 13, 2024
- ARDEX
Table of Contents
ARDEX X 90 Outdoor MicroteC3 Rapid Set Flexible Tile and Stone Mortar
Product Information
The ARDEX X 90TM OUTDOOR is a MicroteC3 Rapid-Set, Flexible Tile and Stone Mortar that provides maximum weatherproof protection against the harshest elements for outdoor tile and stone installations. It offers the highest levels of freeze-thaw resistance, with testing conducted at 150+ freeze-thaw cycles,which is 7 times greater than the ANSI 118.15 standard requirementof 20 cycles. The mortar also has maximum efflorescence resistance and becomes driving rain resistant after only 2 hours. It hasexcellent bond strength for setting porcelain, quarry, glass, ceramic, and most natural stone tiles. The mortar is easy to apply with a very creamy consistency and has an extra long pot life of 60minutes.
Suitable Substrates
- All common building substrates (concrete that has cured for at least 28 days, plywood in interior, horizontal applications, CBU in accordance with manufacturer guidelines, etc.)
- Existing tiles (tile over tile)
- Metal (Interior only and non-aluminum. Contact ARDEX Technical Service for instructions.)
Some substrates may require priming.
Suitable Applications
- Interior or exterior (not over wood on exterior applications)
- Dry or damp substrates (no standing water)
- Pools and other submerged areas that are properly balanced in accordance with pool industry standards; not saltwater pools
- Installation of most common tile types (glass tiles in pools or other submerged areas are not recommended, moisture-sensitive tile and stone are not suitable)
Job Conditions
Step 1: Substrate Preparation (Proper PrepTM)
- If necessary, mechanically clean the substrate by shot blasting or similar means. Do not use acid etching, adhesive removers, solvents, or sweeping compounds as these are bond breakers. Sandingis not an effective method to remove contaminants from concrete.
- Handle and dispose of asbestos and other hazardous materials in accordance with prevailing regulations, which supersede the recommendations in this document.
- All substrates must be sound, solid, and thoroughly clean of all existing patching and leveling materials and all bond-breaking contaminants, including but not limited to: overwatered or otherwise loose or weak material; unapproved sealers; all adhesive residues.
- Following preparation, thoroughly vacuum to remove all excess dirt and debris.
For full details on Proper Prep, reference the following articles at ardexamericas.com/properprep:
- Article 1: Preparing Concrete for Bonded ARDEX or HENRY Applications
- Article 2: Preparing Wood for Bonded ARDEX Applications
- Proper Prep Brochure
The plane of wall surfaces must be plumb and true. Floor surfaces must have minimal variation in the plane or slope as outlined by the Tile Council of North America (TCNA). Refer to ANSI A108.01 General Requirements: Subsurface and Preparation by Other Trades and the most current version of the TCNA Handbook forCeramic Tile Installation for detailed information on surfacepreparation and guidelines for substrate construction.
Step 2: Pre-Leveling / Smoothing Options (if needed)
- Interior or Exterior: ARDEX AM 100TM Rapid Set Pre-Tile Smoothing and Ramping Mortar
- ARDEX A 38TM Rapid Set Screed
MicroteC3 Rapid-Set, Flexible Tile and Stone Mortar
Maximum weatherproof protection against the harshest elements for outdoor tile
and stone installations!
- The new level in mortar standards
- Highest levels of freeze thaw resistance – Tested at 150+ freeze thaw cycles (7 times greater than the ANSI 118.15 standard requirement of 20 cycles)
- Maximum efflorescence resistance
- Outstanding rapid setting properties, even at temperatures as low as 40°F / 5°C
- Driving rain resistant after only 2 hours
- Excellent bond strength for setting porcelain, quarry, glass, ceramic and most natural stone* tiles
- Easy to apply, very creamy consistency
- Extra long pot life of 60 minutes
Suitable Substrates
- All common building substrates (concrete that has cured for at least 28 days, plywood in interior, horizontal applications,CBU in accordance with manufacturer guidelines, etc.)
- Existing tiles (tile over tile)
- Metal (Interior only and non-aluminum. Contact ARDEX
Technical Service for instructions.)
Some substrates require priming.
Suitable Applications
- Interior or exterior (not over wood on exterior applications)
- Dry or damp substrates (no standing water)
- Pools and other submerged areas that are properly balanced in accordance with pool industry standards; not saltwater pools
- Installation of most common tile types:
- Not for glass tiles in pools or other submerged areas
- Not for moisture-sensitive tile and stone
- Contact ARDEX Technical for highly absorbent tiles
- Contact ARDEX Technical for resin-backed tiles and stone
Job Conditions
During installation and cure, substrate and ambient temperatures must be a minimum of 40°F / 5°C.
Step 1: Substrate Preparation (Proper Prep™)
If necessary, mechanically clean the substrate by shot blasting or similar
means. Do not use acid etching, adhesive removers, solvents or sweeping
compounds, as these are bondbreakers. Sanding is not an effective method to
remove contaminants from concrete.
Handle and dispose of asbestos and other hazardous materials in accordance with prevailing regulations, which supersede the recommendations in this document.All substrates must be sound, solid and thoroughly clean of all existing patching and leveling materials and all bond-breaking contaminants, including but not limited to: overwatered or otherwise loose or weak material; unapproved sealers ; all adhesive residues.
Vacuuming
Following preparation, thoroughly vacuum to remove all excess dirt and debris.
For full details on Proper Prep, reference the following articles at
ardexamericas.com/properprep:
-
Article 1: Preparing Concrete for Bonded ARDEX or HENRY
Applications -
Article 2: Preparing Wood for Bonded ARDEX Applications
-
Proper Prep Brochure
The plane of wall surfaces must be plumb and true. Floor surfaces must have minimal variation in the plane or slope as outlined by the Tile Council of North America (TCNA). Refer toANSI A108.01 “General Requirements: Subsurface andPreparation by Other Trades” and the most current version of the TCNA “Handbook for Ceramic Tile Installation” for detailed information on surface preparation and guidelines for substrate construction.
Step 2: Pre-Leveling / Smoothing Options (if needed)
Interior or Exterior
ARDEX AM 100™ Rapid Set Pre-Tile Smoothing and Ramping
Mortar
ARDEX A 38™ Rapid Set Screed
Interior Only
- ARDEX Liquid BackerBoard® Self-Leveling Underlayment for
- Interior Wood and Concrete Subfloors
- ARDEX TL 1000™ Self-Leveling Underlayment
- ARDEX TL 1400™ Self-Leveling Underlayment
- ARDEX TL 2000™ Fiber Reinforced, Self-Leveling
- Underlayment
- ARDEX SKM™ Skim Finish – Skimcoat Patch & Finishing
- Underlayment
Observe the substrate preparation, mixing, application and drying instructions in the appropriate ARDEX technical data sheet. Per ANSI A 108 AN-3.7, expansion joints must be provided over existing moving joints and moving cracks and where substrate materials change composition or direction.
Step 3: (if needed) Waterproofing / Crack Isolation/ Uncoupling; Priming / Treating Certain Substrates
Note
Membrane application limits the allowable mortar thickness. See “Maximum
Mortar Thickness over Membranes” under “Step 4,” below.
Waterproofing / Crack Isolation Options (Interior Only)
- ARDEX 8+9™ Rapid Waterproofing and Crack Isolation Compound
- ARDEX S 1-K™ One-Component Waterproofing and Crack
Isolation Membrane
- ARDEX FLEXBONE® HEAT In-Floor Heating Systems
- ARDEX UI 740™ FLEXBONE® Uncoupling Membrane
- ARDEX UI 720™ FLEXBONE® Floating Uncoupling Membrane
- Follow the instructions in the respective technical data sheet.
Metal Substrates
Contact the ARDEX Technical Service Department for application instructions
over interior, non-aluminum metal substrates.
Existing Tiles and Other Non-Porous Surfaces
Existing Tiles and Other Non-Porous Surfaces
Option 1: Apply a coat of ARDEX P 4™ Pre-Mixed, Rapid- Drying, Multipurpose Primer, which must dry 30 – 60 minutes before proceeding with the tile installation.
Option 2 (interior, dry applications only): Mix the mortar with ARDEX E 90 ™ Admix in accordance with the technical data sheet, and install directly over the non-porous surface.
Gypsum (interior only)
Option 1: Apply a coat of ARDEX P 4, as directed above.
Option 2: Double prime with ARDEX P 51™ Primer, as detailed in the technical data sheet.
Other Highly Absorbent Substrates (plaster, etc.)
Option 1: Apply a scratch coat of the tile mortar. Allow the scratch coat to harden and dry completely before proceeding with the tile installation.
Option 2: Apply a coat of ARDEX P 4, as directed above.
Option 3: (interior, dry applications only): Double prime with ARDEX P 51™ Primer, as detailed in the technical data sheet.
Step 4: Mixing and Application
Recommended Tools
- Margin trowel
- Mixing container
- ARDEX T-2 Ring Mixing Paddle
- 1/2” (12 mm) heavy-duty drill (min. 650 rpm)
- Appropriate notched trowel
Maximum Mortar Thicknesses Over Membranes
Membrane Type | Max. Thickness | Max. Trowel Notch Size |
---|
Unbonded uncoupling
membranes:
| 1/4” (6 mm)| 1/2” x 1/2”
(12 mm x 12 mm)
All other membranes:| 3/8” (9.5 mm)| 3/4” x 3/4”
(19 mm x 19 mm)
Safety and OSHA Compliance
Handle each bag with care, emptying it in a manner that avoids creating a
plume of dust. While mixing, use a standard “gutter hook” vacuum attachment in
combination with a heavy-duty, bucket-style vacuum (Shop-Vac® or similar) and
HEPA dust extraction vacuum system.
Application Data
Times based on 70°F / 21°C.
Water ratio:| 5 3/4 – 6 3/4 quarts (5.4 – 6.4 L) of clean water per bag; Or
2.5 parts powder to 1 part water by volume (small batches)
---|---
Pot life:| 1 hour
Open time:| Up to 30 minutes
Adjustment time:| 15 – 20 minutes
Pour the water in the mixing container first, and then add powder while mixing for 2 to 3 minutes. For best results for full-bag batches, mix with an ARDEX T-2 Ring Mixing Paddle and 1/2” heavy-duty drill (12 mm, min. 650 rpm) and mixing paddle. DO NOT ADD MORE WATER! Additional water willweaken the compound and lower its strength.
- Small batches may be mixed by hand. Use a margin trowel, and mix vigorously. Just prior to application on the substrate, the mixture should be stirred again to ensure a creamy, smooth, lump-free consistency.
- Small batches may be mixed by hand. Use a margin trowel, and mix vigorously. Just prior to application on the substrate, the mixture should be stirred again to ensure a creamy, smooth, lump-free consistency.
- Small batches may be mixed by hand. Use a margin trowel, and mix vigorously. Just prior to application on the substrate, the mixture should be stirred again to ensure a creamy, smooth, lump-free consistency.
Comb the mortar with a notched trowel of sufficient depth to ensure that the tile or stone is covered uniformly over theentire surface. Follow TCNA recommendations for proper transfer of mortar from the substrate to the tile or stone. The type and size of the tile or stone will dictate the size of the notched trowel to be used to achieve proper transfer.
When setting certain types of tile or stone, it may be necessary to trowel a layer of mortar on the back of each tile or stone prior to placement on the combed mortar bed in order to achieve the required mortar-to-tile contact. Presseach tile firmly into the freshly combed mortar to ensure maximum mortar contact with the tile.
Step 5: Grouting Instructions and Options
All dry times are calculated at 70°F (21°C). Drying time is a function of
jobsite temperature and humidity conditions. Low substrate temperatures and/or
high ambient humidity will extend the drying time. Adequate ventilation and
heat will aid drying.
Cure time prior to grouting: 2 hours
- ARDEX FL™ Rapid Set, Flexible, Sanded Grout
- ARDEX FH™ Sanded Floor and Wall Grout
- ARDEX FG-C™ MICROTEC® Unsanded Floor & Wall Grout
- ARDEX WA™ High-Performance, 100% Solids Epoxy Grout and Adhesive
Grout in accordance with the respective technical data sheet and ANSI A 108.10.
Notes
FOR PROFESSIONAL USE ONLY by licensed, bonded contractors who are trained in
the application of this product and/or similar products. Not sold by ARDEX
through home improvement centers. For information on ARDEX Academytrainings,
visit ardexamericas.com.
In accordance with industry standards, and to determine the suitability of the
products for the intended use, always install an adequate number of properly
located test areas, including the tile flooring. As tiles vary, always contact
and rely uponthe tile manufacturer for specific directives, such as
maximumallowable moisture content, mortar selection and intendeend use of the
product.
Never mix with cement or additives outside of our written recommendations.
Observe the basic rules of concrete work, including the minimum surface and
air temperatures detailedabove. Install quickly if the substrate is warm, and
follow the warm weather installation guidelines available on our website.
Observe the basic rules of tile work. Dispose of packaging and residue in
accordance with prevailing regulations. Do not flush material down drains. Do
not reuse packaging.
ARDEX Tile and Stone Mortar Usage Guide
Moisture-sensitive natural stone or agglomerate tile (interior,
dry applications only):
-
ARDEX X 32™ MICROTEC® Universal Rapid Setting and Drying Thin-to-Thick Bed Mortar
-
ARDEX S 28™ MICROTEC® Rapid-Set, Rapid-Dry, Super- Format Tile and Uncoupling Membrane Mortar
-
ARDEX N 23™ MICROTEC® Rapid Set Natural Stone and Tile
Mortar
Saltwater pools; glass tiles in swimming pools and other submerged areas:
ARDEX WA™ High-Performance, 100% Solids Epoxy Grout and Adhesive Glass tiles at pool splash lines: -
ARDEX X 77™ MICROTEC® Fiber Reinforced Tile and Stone Mortar WHITE mixed with ARDEX E 90™ Admix
Glass tiles in non-submerged areas:
-
ARDEX X 77™ MICROTEC® Fiber Reinforced Tile and Stone Mortar (interior or exterior applications)
-
ARDEX S 48™ Rapid-Set Thin Set Mortar/ Mastic Hybrid (Interior applications only)Balconies, terraces and building facades that experience a great deal of movement due to temperature changes:
-
ARDEX X 90 OUTDOOR™ MicroteC3 Rapid-Set, Flexible Tile and Stone Mortar
-
ARDEX X 77™ MICROTEC® Fiber Reinforced Tile and Stone
Mortar -
ARDEX X 78™ MICROTEC® Fiber Reinforced, Semi-Pourable, Polymer Modified Tile and Stone Mortar
Technical Data
Technical Data According to ARDEX Quality Standards
All data based on a partial, in-lab mix. Mixing and testing completed at 70°F
/ 21°C Physical properties are typical values and not specifications.
Coverage:| 1/4” x 1/4” (6 mm) sq. notch trowel = 95 ft² (8.8m²) per bag
1/4” x 3/8” (6 mm x 9 mm) sq. notch trowel = 75 ft² (7 m²) per bag
1/2” x 1/2” (12 mm) sq. notch trowel = 55 ft² (5 m²) per bag
Coverage varies with texture of substrate surface.
---|---
Colors:| Gray and white
VOC:| 0
Packaging:| 40 lb (18 kg) bag
Storage:| Store in a cool, dry area. Do not leave units
exposed to sun.
Shelf Life:| 1 year, if unopened and properly stored
Warranty:| ARDEX L.P. Standard Limited Warranty applies. Also eligible
for ARDEX SystemOne® Warranty when used in conjunction with select ARDEX tile
and stone installation materials. See ardexamericas.com/services/warranties
for full
warranty details.
ISO 13007 Classification | Classification Requirements |
---|---|
C2 (cementitious, improved adhesion) | ≥ 145 psi (1 MPa/10.2 kg/ cm2) |
after standard aging, heat aging, water immersion and
freeze/thaw cycles
T (vertical slip
resistance)
| ≤ 0.019” (0.5 mm)
E (extended open time)| ≥ 72.5 psi (0.5 MPa/5 kg/cm2) after 20 – 30
minutes
F (fast setting)| ≥ 72.5 psi (0.5 MPa/5 kg/cm2) at 6 hours
S1 (normal deformation
of mortar)
| ≥ 0.1” (2.5 mm) <0.2” (< 5mm)
28-day test| Test Method| ANSI
Specification
| Test Results
---|---|---|---
Impervious ceramic (porcelain) mosaics shear strength| ANSI A118.15 F| ≥50 psi
(.35 MPa/3.5 kg/cm2)| Pass
Impervious ceramic (porcelain) mosaics shear strength| ANSI A118.15| >400 psi
(2.76
MPa/28 kg/cm²)
| 490 psi (3.24 MPa/33
kg/ cm²)
Impervious ceramic (porcelain) mosaics shear strength with
freeze-thaw cycling
| ANSI A118.15| >250 psi (1.73 MPa/17.5
kg/cm²)
| 372 psi (2.57 MPa/26
kg/cm2)
Impervious ceramic (porcelain) mosaics shear strength with
heat aging
| ANSI A118.15| >400 psi (2.76
MPa/28 kg/cm²)
| 512 psi (3.53 MPa/36
kg/cm²)
Glazed wall tile shear strength| ANSI A118.15| >450 psi (3.11 MPa/31.5
kg/cm²)
| 561 psi (3.81 MPa/39
kg/cm²)
Quarry tile shear strength| ANSI A118.15| >150 psi (1 MPa/10.5
kg/cm²)
| 309 psi (2.13 MPa/18
kg/cm²)
Quarry tile to plywood shear strength| ANSI A118.11| >150 psi (1 MPa/10.5
kg/cm²)
| 256 psi (1.77 MPa/18
kg/cm²)
|
7-day test| Test
Method
| ANSI
Specification
| Test Results
Impervious ceramic (porcelain) mosaics shear strength with
water immersion
| ANSI A118.15 F| ≥200 psi (1.38 MPa/14 kg/cm2)| 350 psi (2.42 MPa/25
kg/cm²)
Precautions
Carefully read and follow all precautions and warnings on the product label.
For complete safety information, please refer to the Safety Data Sheet (SDS)
available at ardexamericas.com.
Made in the USA.
Copyright 2021 ARDEX, L.P. All rights reserved. Content updated 2021-10-14.
Supersedes all previous versions. Latest version available at
ardexamericas.com. For technical updates, visit
ardexamericas.com/services/technicalservices/techupdates.
Visit www.youtube.com/ARDEX101 to watch ARDEX product demonstration videos. For recommended installation tools, visit DTA USA at www.dtausagroup.com. Foreasy-to-use ARDEX Product Calculators and Product Information On the Go, download the ARDEX Apo.
ARDEX Americas
- 400 Ardex Park Drive
- Aliquippa, PA 15001 USA
- 888-512-7339
- www.ardexamericas.com.
References
- ARDEX Americas,the global leader in high-performance building products
- Proper Prep - ARDEX Americas
- ARDEX Technical Services: Our experts provide the answers you need
- ARDEX and HENRY Warranties: We stand behind our products
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