Volant 19150D Closed Box Air Intake Kit

Be sure to review the enclosed instructions prior to beginning the installation process. If you have any questions about the enclosed parts or instructions, or if you encounter a problem during installation: CALL TECHNICAL SUPPORT: 440.891.0999 or 800.486.0999 COLOR INSTRUCTIONS ARE AVAILABLE BY PART NUMBER ON: VOLANT.COM

RECOMMENDED TOOLS & SUPPLIES

• 7mm, 8mm, 10mm, & 13mm Socket
• Pry Tool
• Flat Head Screwdriver
• Philips Head Screwdriver

Please take time to read and understand these installation instructions.

Volant recommends that the installation of this system be performed by a qualified service center or professional installer who has the necessary equipment, tools, and experienced personnel. However, if you decide to perform this installation yourself, the use of an additional person may be required.
WARNING : Never work on a hot engine bay. Allow time for the vehicle to cool. Check that this air intake complies with your Federal, State, and Local laws. We recommend saving your stock system.

This warranty does not extend to damaged or defect in the finish of a product or to any product, that in the opinion of Volant Performance, has been misused, damaged by accident or negligence, altered or modified in any way, faulty installation or installed contrary to Volant installation instructions, or repaired by an unauthorized service facility. Full warranty available on http://www.volant.com

Please confirm that all parts are present according to the bill of materials before beginning the installation.

PREASSEMBLED MATERIALS
Volant Filter Box| Volant Air Duct| Volant Air Box Lid
Filter (See Chart Below)| 1| 3/8” Fitting| 1| Lid Screws| 4
Filter Adapter| 1| 5/8” Fitting| 1|

FILTER OPTIONS
Max Flow 5 (Oiled) Part # 5119| DryTech 3D (Dry) Part # 5119D| PowerCore® (Dry) Part # 61513

HARDWARE KIT

56 Clamp| 3| #64 Clamp| 1| Straight Sleeve (3.5” x 3.0”)|

2.5”
Reducer (3.50” x 4.0”)| 1| 6mm-16 Bolt| 5| 6mm-25 Bolt| 1
Flat Washer (.25” x .75”)| 1| Flat Washer (¼” x .625”)| 6| Washer Lock ¼”| 6
6mm Nut| 3| ¼” Spacer| 1| Wiring Harness Bracket| 1

Locate the vehicle’s battery and disconnect the negative battery cable. This may reset the computer and clear old air flow data to help prevent CEL errors.

REMOVAL INSTRUCTIONS

Using a trim removal tool, carefully pull the plastic wiring harness mount from the inner fender.

INSTALLATION INSTRUCTIONS

1. Install wiring harness bracket to Volant air boxusing two 6mm x 16 bolts, two .25” x .63” flatwashers, two .25” lock washers and two 6mmnuts.
2. Put the metal bushing and rubber grommet fromRemoval Step 9 into the Volant air box.
3. Attach the factory air scoop onto the Volant airbox using a 10mm and socket and wrench.Using the provided hardware; place the .625” flatwasher on the M6-25mm bolt through the factorymounting location of scoop. Place the provided.25” spacer between the scoop and Volant airbox. On the inside of the air box place the .75”flat washer on bolt, followed by lock washer andM6 nut.
4. Install the factory air scoop, and Volant air boxinto vehicle making sure to place the studs onthe bottom of the air box into factory grommets.

Check that this air intake complies with your Federal, State and Local laws. We recommend saving your stock system.

BEFORE ROAD TESTING

1. Start engine, leaving the transmission in park and securing the parking brake.
2. Make sure to look and listen for any unusual noises or air leaks. Repair problems if needed.
3. Once completed it will be necessary to check periodically, after a few heat cycles, for realignment and tightening of all connections.

Max Flow 5 CARE AND CLEANING
Check the Max Flow 5 cotton reusable filter periodically and remove any excessive dirt build-up by tapping the filter on the ground and brushing off the loosened dirt. Clean the filter by using a two stage cleaning kit to thoroughly clean and re-oil the filter. Re-oil every 10,000 miles without cleaning to improve filtering in sand and dirt. Clean only when dirt is very excessive or 50,000 miles.

Reference for Replacement Filters: Max Flow 5 (Oiled) Part # 5119, DryTech 3D (Dry) Part # 5119D, PowerCore® (Dry) Part # 61513.
techsupport@tmgperformance.com
www.volant.com

References

• Volant Performance Cold Air Intakes - Trucks, SUVs and Cars.
• Volant Performance Cold Air Intakes - Trucks, SUVs and Cars.
• Volant Performance Cold Air Intakes - Trucks, SUVs and Cars.

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