ABB Magne 3 Safety Sensors Switches And Locks User Guide

: June 13, 2024
: ABB

Table of Contents

ABB Magne 3 Safety Sensors Switches And Locks
Product Information
Product Usage Instructions
Product description
Maintenance
Troubleshooting
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

ABB Magne 3 Safety Sensors Switches And Locks

Product Information

The Magne 3 and 4 are electromagnetic process locks designed to lock doors or hatches in applications where interruptions are unwanted. The Magne lock has a holding force of up to 1500 N. It can be installed on both sliding doors and hinged (conventional) doors using an ABB mounting kit.
Magne 3 keeps a door locked and should be complemented with an external interlocking device for safety applications. Magne 4 has an integrated Adam sensor that provides an interlocking function together with an Eva actuator, which needs to be ordered and installed separately.

Product Usage Instructions

Install the Magne and accessories as close to the door handle as possible. Use the relevant mounting kit and follow the installation guide included in the kit.
For sliding doors, follow the installation tolerances for Magne 3 and JSM D23C provided in the installation guide.
Anchor plate (B) should be installed with cellular rubber (C) between the anchor plate and the bracket (G) mounted on the door. Use suitable M8 screw (F) to adjust the anchor plate. Do not compress the cellular rubber to a thickness less than 8 mm and avoid overtightening the screw, as it may deform the anchor plate and reduce holding force.
Make sure that the surfaces of the electromagnet (A) and the anchor plate (B) are completely parallel, ensuring full contact when the door is closed.
Depending on the model, use the appropriate M12 5-pole or M12 8-pole connector for connections. The color coding and functions of each pin are as follows

M12 5-pole connector	M12 8-pole connector
Brown: Locking signal +24 VDC	White: DYNlink signal in
White: Not used	Brown: +24 VDC
Blue: 0 V	Green: Locking signal +24 VDC
Black: Not used	Yellow: 0 V
Grey: Info output, locked	Grey: Info output (Adam and Eva closed &

Magne
locked)
| Pink: DYNlink signal out (or OSSD2 out)
| Blue: 0 V
| Red: Locking signal +24 VDC (or Not used)

Note

Y-connectors and other accessories are available to facilitate connection in series.
Always use shielded cables to connect the unit to the rest of the safety circuit.
The info output is non-failsafe and should never be used to control a safety application.

Product description

Magne is an electromagnetic process lock that locks a door or a hatch and is intended for applications that are sensitive to unintentional or unnecessary interruptions. Magne has a holding force of up to 1500 N.
Magne can be installed on a door, preferably using an ABB mounting kit, available for sliding doors or hinged (conventional) doors.
Magne 3 keeps a door locked. If used in safety applications, Magne 3 needs to be complemented with an external interlocking device.
Magne 4 has an integrated Adam sensor which provides an interlocking function together with an Eva actuator. The Eva actuator is ordered and installed separately.
Magne 4 is available with integrated Adam DYN (DYNlink signal) or Adam OSSD (OSSD signal) using M12 5-pole or M12 8-pole connector.
Anchor plates are delivered with a cellular rubber. Anchor plate 32E has an integrated permanent magnet. Anchor plate 32D is without a magnet. Y-connectors and other accessories are available to facilitate connection in series.

Connections $ABB-Magne-3-Safety-Sensors-Switches-And-Locks- $1$$

M12 5-pole connector

Brown : Locking signal +24 VDC
White : Not used
Blue : 0 V
Black : Not used
Grey : Info output, locked

M12 5-pole connector

Brown : +24 VDC
White : DYNlink signal in
Blue : 0 V
Black : DYNlink signal out
Grey : Locking signal +24 VDC

M12 8-pole connector

White : DYNlink signal in
Brown : +24 VDC
Green : Locking signal +24 VDC
Yellow : 0 V
Grey : Info output (Adam and Eva closed & Magne locked)
Pink : DYNlink signal out
Blue : 0 V
Red : Not used

M12 8-pole connector

White : DYNlink signal in
Brown : +24 VDC
Green : Locking signal +24 VDC
Yellow : 0 V
Grey : Info output (Adam and Eva closed)
Pink : DYNlink signal out
Blue : 0V
Red : Info output (Locked)

M12 8-pole connector

White : OSSD1 out
Brown : +24 VDC
Green : OSSD1 in
Yellow : OSSD2 in
Grey : Info output (Adam and Eva closed & Magne locked)
Pink : OSSD2 out
Blue : 0 V
Red : Locking signal +24 VDC

Warning! Always use shielded cables to connect the unit to the rest of the safety circuit.
Warning! The info output is non-failsafe and shall never be used to control a safety application.
Warning! The DYNlink signal or OSSD signals are used to control the safety application.

Note! Several Magne 3X units can be connected using a M12-3A Y-connector or several Magne 4 OSSD-Info using a M12-3G Y-connector, but the info-signal will not be available. Several Magne 4X DYN units can be connected using a M12-3S Y-conector.

Safety precautions

Warning! Carefully read through the entire product manual before using the device.
Warning! The devices shall be installed by authorized personnel following the Safety regulations, standards and the Machinery directive.
Warning! Failure to comply with instructions, operation that is not in accordance with the use prescribed in the instructions, improper installation or handling of the device can affect the safety of people and the plant.

Installation
Installation shall be done in accordance with a risk assessment for the individual application.

Warning! All safety functions shall be tested before starting up the system.
Warning! Do not defeat, tamper or bypass the safety function. Failure can result in death or serious injury.
Warning! The M12 connector shall be connected after Magne has been installed on the intended surface.
Caution! Magne shall be installed as close to the door handle as possible. The distance between the lock and the handle creates a lever effect, reducing the holding force.

Install Magne and accessories as close to the door handle as possible. Use relevant mounting kit and follow the installation guide included in the kit. Installation tolerances for Magne 3 and JSM D23C on a sliding door
- A. Magne
- B. Anchor plate
- C. Cellular rubber
- D. Sliding door
- E. Fence
- X. 60 mm
- Y. 69 mm ±5
- Z. 18 mm ±5
Anchor plate (B) is installed with cellular rubber (C) between the anchor plate and the bracket (G) mounted on the door. The cellular rubber is attached to the anchor plate with adhesive tape and enables the anchor plate to adjust to Magne. Use suitable M8 screw (F). Recommended tightening torque is 7 Nm ±2.
Note! Do not compress the cellular rubber to a thickness less than 8 mm. Do not overtighten the screw. This can deform the anchor plate, causing reduced or no holding force. Make sure the surfaces of the electromagnet (A) and the anchor plate (B) are completely parallel, i.e. that full contact is obtained when the door is closed.
Installation tolerances
- X. ±3 mm sideways
- Y. ±5 mm lengthways
The safety functionality of Magne 4 is based on the integrated Adam sensor and the Eva actuator. Eva unit (A) must be correctly positioned above the yellow cover on Magne/Adam (B) when the door is closed.
Positioning tolerances
- X. ±5 mm sideways
- Y. ±5 mm lengthways
- Z. 2-7 mm Note! For the sensor to work as intended it is very important that the units are correctly positioned and that the safety functions are tested.
Connect the pin out according to chapter ‘Connections’.
Connect the M12 connector to Magne.
Note! Make sure no power supply is connected when cable is fitted to the Magne M12 pin out.
Close the door to put Eva within sensing distance of Adam.
Connect Magne to the power supply and turn power on.
Note! Only connect Magne to power supply when Eva is within sensing distance. The integrated Adam sensor in Magne 4 needs to learn the Eva code. For Magne 3 the blue LED will illuminate with a solid light when connected. For Magne 4 the green LED will illuminate with a solid light. The blue LED will illuminate with a solid light when the locking signal is activated.
After installation, check the locking function.
Caution! After installation, check the locking function and that the surfaces of the magnet and the anchor plate are parallel, i.e. that full contact is obtained when the door is closed. If the anchor plate tilts, the holding force of the lock can be significantly reduced or eliminated.

Maintenance

Warning! The safety functions and the mechanics shall be tested regularly. Check correct operation of all circuits and the locking function at least once a year.
Warning! A defective unit shall be replaced with a new unit. Never bypass the safety circuit.
Warning! In case of breakdown or damage to the product, contact nearest ABB Electrification Sweden service office or reseller. Do not try to repair the product yourself.
Warning! ABB will not accept responsibility for failure of the switch functions if the installation and maintenance requirements shown in this document are not implemented.
Caution! The electromagnet shall be regularly cleaned to maintain its full holding force. Dirt or dust on the anchor plate or Magne can cause low or no holding force.
Instructions regarding ‘Testing safety function’ and ‘Replacing Eva unit’ can be found in the complete ‘Magne 3 and 4 Product Manual’ available on web.

LED indications

ABB-Magne-3-Safety-Sensors-Switches-And-Locks- 7

Troubleshooting

ABB-Magne-3-Safety-Sensors-Switches-And-Locks- 8 Technical data

Manufacturer

Address| ABB Electrification Sweden AB SE-721 61 Västerås

Sweden

Storage temperature : -20 °C to +70 °C

Holding force| Up to 1500 N (on correct installation)

Anchor plate permanent magnet 32E holding force: 30 N

Humidity| 35-85 % (without ice formation or condensation)
Weight| Magne 3, Magne 4 : 700 g
Anchor plate 32D/32E : 290 g
Electrical data
Operating voltage| Electromagnet +24 VDC ±15 %
Current consumption| +24 VDC

Magne 3: 10 mA,
Magne 4: 50 mA

Note! Any current drawn on outputs (e.g. the information output) will be an additional input current on +24 VDC.
Locking signal
Nominal: 250 mA at 24 VDC, max. 350 mA at 27.6 VDC

---|---
Information output| Max. 20 mA
Cable dimension| Cable dimensioning should be checked when connecting several units in series. Standard cables from ABB have a cross sectional area of 0.34 mm2. Magne does not cause any

power surge when locking is activated.

Connector| M12 5-pole male connector (Magne 3X, Magne 4X DYN)

M12 8-pole male connector (Magne 4 DYN-Info, Magne 4 DYN-2Info and Magne 4 OSSD-Info)

Safety / Harmonized standards
Conformity| European Machinery Directive 2006/42/EC EMC directive 2014/30/EU

RoHS directive 2011/65/EU

RoHS3 directive 2015/863

Application standard

compliance

| EN ISO 14119 :2013
Functional safety standard| EN ISO 12100 :2010
compliance| EN ISO 13849-1 :2015, PL e/Category 4, PFHD = 4.50·10-9
| EN ISO 13849-2 :2012
| EN 62061:2005+A1:2012+A2:2015, SIL3, PFHD = 4.50·10-9
| EN 61508 :2010, SIL3, PFHD = 4.50·10-9
Warning!| The safety related values are based on interlocking device

Eden and are not valid for the locking function.

0.2 mm2.

Power source| The Limited Voltage / Current source must comply with one of the following

An isolating device such that the maximum open circuit voltage potential available to the circuit is not more than 30 VDC and the current is limited to a value not exceeding 8 amperes measured after one minute of operation.
A suitable isolating source in conjunction with a fuse in accordance with UL248. The fuse shall be rated max. 3 A and be installed in the 30 VDC power supply to the device in order to limit the available current.

Conductor area| Max. current limit for overload protection:
| AWG (mm2) Amps
| 24 (0,20)2
| 22 (0,32)3
| 20 (0,52)5
| 18 (0,82)7

Further information regarding the interlock switch can be found in ‘Eden Product Manual’ available on web.
Descriptions and examples show how the product works and can be used. It does not mean that it fulfills the requirements for all types of machines and processes. The buyer/user is responsible for installing and using the product according to applicable standards and regulations. We reserve the right to make changes to the product and the documentation without prior notice.