JEGS 250-106-0507 Direct Fit Exhaust Kit Instructions
- June 13, 2024
- JEGS
Table of Contents
JEGS 250-106-0507 Direct Fit Exhaust Kit
Product Information
The product is an exhaust system for vehicles, designed and manufactured by BRExhaust. It includes various components that need to be installed to replace the OEM exhaust system. The product is designed to improve the vehicle’s performance and provide a better exhaust sound. BRExhaust recommends professional installation for all their products to ensure proper installation and avoid any issues.
Product Usage Instructions
Before starting the installation, carefully read all the instructions provided below:
Step 1: Disconnect the Vehicle’s Battery and Remove OEM Exhaust System
- Disconnect the vehicle’s battery to prevent electrical accidents and reset the computer if applicable.
- Remove the existing exhaust system from the vehicle. Only remove the parts that will be replaced.
- Clean the existing flange with a wire brush to ensure proper sealing.
Step 2: Attach Components
Attach the following components in the specified order:
- Attach Part No. 2 to the existing isolator and exhaust using Part No. 1 and Part No. 3.
Step 2B: Cut Part No. 2 for 133 WB
If the vehicle has a 133 WB, cut Part No. 2 to fit.
Step 3: Connect Components
Connect the following components in the specified order:
- Connect Part No. 5 to the existing isolators and Part No. 2 using Part No. 4.
Step 4: Connect Components
Connect the following components in the specified order:
- Connect Part No. 7 to the existing isolators and Part No. 5 using Part No. 6.
Step 5: Ensure Proper Fit
Ensure that the new exhaust is not contacting any portion of the underbody of the vehicle or drivetrain.
Step 6: Tighten Clamps
Tighten all clamps starting from the rear of the vehicle. Do not exceed 30 ft- lb when tightening the clamp. Check all clamps after driving for 50 miles and retighten if necessary.
WARNING: When working on, under, or around any vehicle, exercise caution. Allow the vehicle’s exhaust system to cool before removal, as exhaust temperatures may cause severe burns. If working without a lift, always consult the vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed.
If you need further assistance or technical support, you can contact BRExhaust’s Technical Support at 1-800-631-7271. You can also visit their website at www.brexhaust.com.
BILL OF MATERIALS
- 169457
- 171671
- 169553
- 167538
- 171608
- 167702
- 171609
WARNING: When working on, under, or around any vehicle exercise caution. Please allow the vehicle’s exhaust system to cool before removal, as exhaust temperatures may cause severe burns. If working without a lift, always consult vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed.
BRExhaust recommends professional installation for all products.
INSTALLATION INSTRUCTIONS
- STEP 1: (Carefully read all instructions before installation) Disconnect the vehicle’s battery before removal of the OEM exhaust system. This will prevent electrical accidents and will reset the computer if it applies to the vehicle. Remove existing exhaust system from the vehicle. Only remove parts that will be replaced. Clean existing flange with a wire brush to ensure proper sealing.
- STEP 2: Attach item 2 to existing isolator and exhaust with items 1 and 3
- STEP 2B: Item 2 is cut to fit for 133” WB
- STEP 3: Connect item 5 to existing isolators and item 2 with item 4
- STEP 4: Connect item 7 to existing isolators and item 5 with item 6
- STEP 5: Ensure new exhaust is not contacting any portion of the underbody of the vehicle or drivetrain.
- STEP 6: Tighten all clamps starting from rear of the vehicle. (DO NOT EXCEED 30FT-LB WHEN TIGHTENING CLAMP AND CHECK ALL CLAMPS AFTER 50 MILES. RETIGHTEN IF NECESSARY)
CUT TO FIT INSTALLATION INSTRUCTIONS
DESIGN TABLE
- DESIGN STYLE 1: CUT TO FIT INTERMEDIATE PIPE
- DESIGN STYLE 2: CUT TO FIT INLET
- DESIGN STYLE 3: CUT TO FIT TAIL PIPE
MATCH PURCHASED KIT’S CUT TO FIT DESIGN TO GRAPHIC IN DESIGN TABLE
DESIGN STYLE 1
- STEP 1: Attach item 1 to existing exhaust
- STEP 2: Attach item 3 to existing isolators
- STEP 3: Cut item 2 4” longer than the distance between the installed parts, this will allow for a 2” overlap for each slip fit (cutting part too short will increase likelihood of leaks)
DESIGN STYLE 2
- STEP 1: Attach item 3 to existing isolators
- STEP 2: Attach item 2 to item 3
- STEP 3: Cut item 2 2” longer than the distance between item 2 and OEM part, this will allow for a 2” overlap (cutting part too short will increase likelihood of leaks)
DESIGN STYLE 3
- STEP 1: Attach item 1 to existing isolators
- STEP 2: Attach item 3 to existing isolators
CONTACT
- Technical Support: 1-800-631-7271
- BRExhaust — 1901 Corporate Ctr, Oceanside, CA 92056
- www.brexhaust.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>