Char-Broil 12601559 Electric Grill Installation Guide
- June 13, 2024
- Char-Broil
Table of Contents
12601559 Electric Grill
Product Information
The product is a grill with multiple model numbers: 12601559,
12601578, 12601663, 12601664, 12601665, 12601688, 12601514, and
12601514-C1. It is designed for outdoor use only and comes with
various components including a grill lid, lower body, controller,
element assembly, wire shelf, wind shield, towel bar, lid handle,
control panel, wheel, rear leg set, front leg set, grease tray,
hubcap, warming rack, axle, heat indicator, cooking grate, cart
base, cart bracket, leg cap, heat shield, inner reflector
(porcelain bowl), bezel, and hardware pack. The grill also comes
with assembly guides in English, Spanish (optional), and French
(optional), as well as product guides and grilling guides in
English, Spanish (optional), and French (optional).
Product Usage Instructions
-
Before operating the grill, read the product guide and outdoor
cooking guide provided with the grill for safety. -
Handle grill parts with care during assembly as they may have
sharp edges. It is recommended to wear sturdy leather gloves. -
Remove all components from the carton and familiarize yourself
with them. -
Use the carton as a soft work pad to assemble the grill.
-
Position the grill safely away from walls and structures before
grilling. -
Follow local codes for installation of the grill.
-
The grill is designed for outdoor use only.
-
Read all instructions before operating the grill.
-
Tools required for assembly (not supplied) are a Phillips head
screwdriver and a small adjustable wrench. -
Refer to the assembly guide for detailed instructions on
assembling the grill cart, including attaching the rear leg set,
wheel, and axle.
Note: The appearance of some grill parts may differ slightly
from those shown in the parts list.
Assembly Guide
Model Numbers: 12601559 12601578 12601663 12601664 12601665 12601688 12601514
12601514-C1
ELECTRIC (English) 42804641 · 09/14/11
2 ASSEMBLY GUIDE
A, B, C, Assembly:
CAUTION: For your safety, before operating, Read Product Guide & Outdoor
Cooking Guide
provided with this grill.
*SAFETY First…..Grill components may have sharp edges. Be careful when handling grill parts
during assembly. We suggest that you wear a sturdy pair of leather gloves
while handling the grill parts.
BEFORE You begin assembly of your grill….
1. Carefully remove all components from the carton. 2. Familiarize yourself
with the components and hardware used for assembly. 3. Please note that
hardware used for assembly may not be shown actual size.. 4. After removing
components from the carton, split the carton open and use it as
a soft, scratch-free work pad to assemble your grill.
BEFORE You Grill….
1. Read Product Guide & Outdoor Cooking Guide 2. Position Grill Safely away
from walls & structures.
3. Pre Heat Grill–15 minutes on 5 ,High to season grill.
NOTE….
Installer: Leave instructions with the grill. Consumer: Retain instructions
for reference. Grill must be installed in accordance with local codes…..
Designed for outdoor use only…
Read all instructions before operating…
TOOLS REQUIRED FOR ASSEMBLY
(Not Supplied)
Phillips Head Screwdriver
Small Adjustable Wrench
Visit www.charbroil.com/live
3 ASSEMBLY GUIDE
Grill Parts Diagram
FH
A O
R
Q X
I
D w
V G
B B
E
L U
N
U T
C P
S M
K J
Y
Key Qty A1 B1 C1 D1 E1 F1 G1 H1 I1 J2 K1 L1
Description Grill Lid Lower Body Controller Element Assembly Wire Shelf Wind Shield Towel Bar Lid Handle Control Panel Wheel Rear Leg Set Front Leg Set
Key Qty M1 N2 O1 P2 Q1 R1 S1 T1 U2 V1 W1 X1
Description Grease Tray Hubcap Warming Rack Axle Heat Indicator Cooking Grate Cart Base Cart Bracket Leg Cap Heat Shield Inner Reflector (Porcelain Bowl) Bezel
Key Qty Y 1 –1 –1 –1 –1 –1 — 1 –1 –1 –1 –1
Description Grease Tray Guide Hardware Pack Assembly Guide, English Assembly Guide, Spanish, optional Assembly Guide, French, optional Product Guide, English Product Guide, Spanish, optional Product Guide, French, optional Grilling Guide, English Grilling Guide, Spanish, web only Grilling Guide, French, optional
NOTE: Some grill parts shown in the parts list may differ slightly in appearance from those on your particular model.
Visit www.charbroil.com/live
4 ASSEMBLY GUIDE
Part
A1 Cart Base A2 Front Leg Set A3 Rear Leg Set A4 Wheels A5 Hubcap
Qty
1
.
1
1 2
2
Step 1 Attach Front Leg Set (A2) to the Cart Base
(A1) using 2 1/4-20 screws. Attach Rear Leg Set (A3) to the Cart Base (A1) in
the
GRILL CART Assembly
Fasteners
1/4×20-1/2″ screw (qty 4)
Wheel Retaining Clip (qty 2)
Axle Bolt
(qty 2)
After cart assembly, if your cart does not sit level, use these screws to
3/8-16 Nut
(qty 2)
A3
Step 2 Attach 2 Axle Bolts to the Rear Leg
A2
Set (A3), thread a 3/8-16 nut as shown
and tighten securely using a small
adjustable wrench.
Slide a Wheel (A4) over an Axle Bolt
and secure using a Wheel Retaining
Clip. Repeat for other side.
Position and Snap into place the
A1
1/4-20 Screws (4 each)
Axle Nut 3/8-16
Axle Bolt
A5
Wheel Retaining Clip – Install after placing wheel on the axle.
A4
Position wheel as shown
Visit www.charbroil.com/live
5 ASSEMBLY GUIDE
Part
A6 Cart Bracket A7 Wire Shelf A8 Leg End Cap
A7
A6
GRILL CART Assembly
Qty 1
.
1
Fasteners
2
1/4-20 Nut
(qty 4)
1/4×20-2″ screw (qty 4)
10×3/8″ screw (qty 2)
Step 3 – Carefully turn the Cart Assembly over and allow it to rest on the tops of the leg assemblies. Spread the leg assemblies apart just far enough to allow the insertion of the Wire Shelf (A7) into the 4 leg holes. Assemble the Cart Bracket (A6) to the Cart Assembly by inserting 4 each 1/4-20×2″ screws int0 into corresponding holes as shown. Allow the Cart Bracket to rest on the floor, this will help with alignment. Secure with 4 each, 1/4-20 nuts using a small adjustable wrench, not supplied. FINGER TIGHTEN ONLY AT THIS POINT. The bracket will be tightened in step B2. Be sure to install Cart Bracket (A6) on the side shown. Once complete -leave the cart in the upside down position. Lastly, insert the Leg End Caps (A8) into the front
A7
A6
1/4-20×2″ screws
Place the Grill Bottom on the carton pad upside
down in preparation for the next step.
A8
Visit www.charbroil.com/live
10×3/8″ screws
6 ASSEMBLY GUIDE
Part
Qty.
GRILL BODY Assembly
Fasteners
B1 Lower Body 1
B2 Wind Shield 1
B3 Grill Lid
1
ASSSEtMeBpLY1 – Attach the Lower Body Assembly (B1) to the
Cart Assembly by aligning the studs on the bottom of the grill with the
corresponding holes in the tops of the leg assemblies. Secure with 7 each
10-24 nuts. A Nut Driver (not supplied) will work nicely for this step.
10-24×3/8″ screw (qty 3) 1/4-20×3/4″ Hinge screw (qty 2)
Fiber Washer
(qty 5)
1/4-20 Nut
(qty 2)
10-24 Nut
(qty 10)
Step 3 – Attach the Wind Shield (B2) to the Lower Body (B1)
by aligning the holes in the panels with the corresponding holes in the Lower
Body. Secure with 3 10-24 nuts, 3 10-24×3/8″ Screws, and 3 fiber washers. The
Wind Shield will rest inside the Lower Body.
10-24
B2
Nuts
(3 each)
10-24×3/8″ Screws (3 each)
Studs located on Lower Body Assembly
B1
Fiber
B1
Washer
(3 each)
Cart Bracket
Step 4 – Attach the Grill Lid (B3) by aligning the hinge holes
in the lid to the matching holes in the Wind Shield (B2). Insert 2 Hinge
Screws into the holes and secure with 2 1/4-20 nuts and two Fiber washers from
the inside of the grill.
B1 B3
Step 2 – With the legs assembled to the Lower
Body, tighten the 4 screws holding the Cart Bracket in place. Once complete,
turn the grill over to the upright position.
Fiber Washer (2 each)
Visit www.charbroil.com/live
1/4-20×3/4″ Hinge Screws
(2 each)
1/4-20 Nuts (2 each)
7 ASSEMBLY GUIDE
Part
Qty.
C1 Cooking Grate 1
C2 Warming Rack 1
C3 Grease tray
1
GRILL FINAL Assembly
NOTE: The Cooking Grate may have sharp edges. Be very careful when handling
the Cooking Grate. You should wear gloves when handling the Cooking Grate.
Step 1 – With the Grill Lid open, place the Cooking Grate (C1)into the Lower
Body, allowing it to rest on the three brackets
spaced around the Lower Body. Be sure the slots in the Cooking Grate are
facing the front of thegrill. Place the Warming Rack (C2) into position by
first hooking the center pins into the wind shield, then rotate the warming
rack down into position.
Slots to
the front
of the grill.
C2
C1
Step 2 – Install the Grease Tray (C3) by sliding the tray onto the Grease Tray Rails from the rear of the grill. Note: The
Grease Tray Rails
C3
Fig. A
Grease Tray
Rail Stops
Visit www.charbroil.com/live
8 ASSEMBLY GUIDE
GRILL FINAL Assembly
Part
Qty.
C4 Controller C5 Lid Handle
1
Fasteners
1
10-24×3/8″
screw
Fiber Washer
(qty 2)
(qty 2)
NOTE: Be sure to press the controller into the receptacle as far as it will go. Route the controller cord BEHIND the towel bar as shown.
Step 3 – Install the Controller (C4) into the receptacle. Be sure to route the
controller cord behind the towel bar when
installing the controller. The control knob should be facing up as you engage
the tip of the controller into the receptacle. Push the controller in all the
way until you hear a click, this will ensure your controller is installed
properly.
Receptacle
Towel Bar
Controller
C4
Controller Tip
Step 4 – Install the Lid Handle with 2 10-24×3/8″ screws and 2 fiber washers as shown.
Fiber Washer (2 each)
C5
10-24×3/8″ Screws (2 each)
Ground Fault Interrupter Since 1971 the National Electric Code (NEC) has
required Ground Fault Interrupter devices on all outdoor circuits. If your
residence was built before 1971, check with a qualified electrician to
determine if a Ground Fault Interrupter protector exists. Do not use this
appliance if the circuit does not have GFI protection. Do not plug this
appliance into an indoor circuit.
Congratulations! You have successfully completed the assembly of your grill.
Visit www.charbroil.com/live