Danfoss ICAD 600B Motor Actuator Installation Guide

ENGINEERING TOORROW
Installation guide
Actuator
Type ICAD 600B / 600B-TS / 1200B
027R9001

ICAD 600B Motor Actuator

Installation

Do not install ICAD before welding. This apply for electrical as well as for mechanical installation. Please observe that ICAD when connected to 24 V DC, will send out acoustic noise at stand still. This has no influence on the function/ operation of the ICAD.
Use
ICAD 600B, ICAD 600B-TS and ICAD 1200B can be used together with the following Danfoss valves (fig. 1, 5a and 5b).

Electrical data
Supply voltage is galvanically isolated from in-/output.
ICAD is a Class III product.
PSUs connected to ICAD must be SELV<100 VA For UL compliance: PSU must be Class 2 NEC
Supply voltage
24 V DC (Tolerances; see below table)
Load ICAD 600B, ICAD 600B-TS: 1.2 A ICAD 1200B: 2.0 A

24 Volt DC ONLY

Please observe cable voltage drop.
Distance between the applied DC transformer and the ICAD terminal box may cause a voltage drop. Cross section of cables and size of DC transformer must be calculated so that the voltage at all time at the ICAD terminal box*, both during standstill and during operation of ICAD, is within this range:

Prefabricated ICAD cable length Code number| 1.5 m
027H0426| 3 m
027H0438| 10 m
027H0427| 15 m
027H0435
---|---|---|---|---
Voltage ICAD terminal
(600B/12006) [V DC]| Min.| 21| 22| 23| 24
Max.| 26.4

• Do not measure inside the ICAD itself (value can be checked in ICAD B menu).
  Fail safe supply
  24 V DC (Tolerances; see table above)
  Load ICAD 600B, ICAD 600B-TS: 1.2 A ICAD 1200B: 2.0 A
  Data communication
  RS 485: It is important that the installation of the data communication cable is done correctly. For further guidance, see literature No. RC8AC902.
  Remember termination at the bus termination.
  Max lenght of cable: 1200 m with specific cable and limited data rate. Follow RS485 standard.
  Insulation from power supply input, metallic part and interface output : 500 V DC: *For input/output connections
  Anolog Input – Current or Voltage Current
  Input range: 0/4 – 20 mA
  Max input range: 0 – 24 mA
  Input resistance: 120 W + diode voltage 0.7 V DC
  Measurement error: <±1.5% of the full scale
  Reverse polarity protection: yes
  Overcurrent protection: yes
  Voltage
  Input range: 0/2 – 10 V DC
  Max input range: 0 – 12 V DC
  Measurement error: <±1.5% of the full scale
  Reverse polarity protection: yes
  Analog Output
  Output range: 0/4 – 20mA
  Load: <800 W
  Output error: <±1.5% of the full scale
  Recommended external resistor for Hot application:
  Rext=800 W-load 1W power rate
  Digital Input – Digital ON/OFF input by means of voltfree contact (Signal/Telecom relays with gold-plated contacts recommended) – Voltage input used
  Rth rise(OFF): >10 kW
  Rth fall(ON): < 45 W
  Digital Output – 3 pcs. NPN transistor output
  External supply: 7 – 24 V DC (same supply as for ICAD can be used, but please note that the galvanically isolated system will then be spoiled).
  On resistance: 55 W + diode voltage 0.7 V DC
  Max 70 W at 50 mA
  Max Output current: 50 mA
  Reverse polarity protection: Yes
  Overcurrent protection: No
  Temperature range (ambient)
  -30 °C/+50 °C (-22 °F/122 °F)
  Enclosure
  IP67 (~NEMA 6)
  Electrical connection
  Connection to ICAD is done via M12 connectors. ICAD has two M12 male and one M12 female connectors build-in:
  Power supply: 4 poled M12 male connector
  Control signals: 8 poled M12 male connector
  Data communication: 4 poled M12 female connector
  Power Supply cable with 4 poled M12 female connector
  4 x 0.34 mm2 (4 x ~22 AWG) (fig. 6)
  I: Black (+) 19 – 24 V DC fail safe supply (optional)
  II: White (+) 24 V DC
  III: Brown (–) 24 V DC
  IIII: Blue (+) UPS signal of health
  Control cable with 8 poled M12 female connector
  7 x 0.25 mm2 (7 x ~24 AWG) (fig. 7)
  A: Black (–) Digital output Common Alarm
  B: Brown (–) Digital output ICM fully open
  C: Red (–) Digital output ICM fully closed
  D: Orange (–) GND – Ground
  E: Yellow (+) Analog input 0/4 – 20 mA)
  F: Green (+) Analog input 0/2 – 10 V / DI1 – Digital ON/OFF input.
  G: Blue (+) Analog output 0/4 – 20 mA)
  Data communication cable with 4 poled M12 male connector:

| RS 485 / Ethernet| RS 485 /  Ethernet
---|---|---
1: White/Blue| (-) / TX+| Data – (B) / Transmit Pair(+)
2: White/Orange| GND / RX+| Ground / Receiving Pair(+)
 3: Blue| (+) / TX-| Data + (A) / Transmit Pair(-)
 4: Orange| GND / RX-| Ground / Receiving Pair(-)

Electrical installation
General procedure for ICAD 600B/ICAD 600B-TS/1200B installed on all ICM, ICMTS & CVE valves.
All necessary electrical connections to be made.
Fig. 6
• Analog operation – 7 wired cable (A-G)
Modulation control. Valve to be controlled from Danfoss electronics, type EKC/EKE (fig. 7), or third party electronics (like e.g. PLC).
Connect analog input signals. Currrent (mA) or Voltage (V). See Parameter list for configuration of analog input signals
Yellow (+) and Orange (GND) are used for current (mA) input
or
Green (+) and Orange (GND) are used for Voltage (V) input
Blue (+) and Orange (GND) are used for current (mA) output (optional, not mandatory)
Fig. 6
• Digital operation – 7 wired cable (A-G)
ON/OFF ICM solenoid valve operation. ICM valve to be controlled by means of a digital voltfree contact.
– Connect digital input signals (fig. 8). See Parameter list for configuration of digital input signals
– Green (+) and Orange (GND) are connected to a voltfree contact
Digital output signals are optional, not mandatory.
– Black (–) and Orange (GND) are connected to auxiliary relay for Common Alarm
– Brown (–) and Orange (GND) are connected to an auxiliary relay indicating ICM fully open
– Red (–) and Orange (GND) are connected to an auxiliary relay indicating ICM fully closed
• Supply voltage – 4 wired cable(I, II, III, IIII)
ICAD must be connected to a normal 24 V DC supply. As an option, a fail safe supply is possible by means of a battery or UPS (Uninterruptible Power Supply). When voltage is applied as described below, ICAD is ready to be configurated.
See Parameter list.
ICAD configuration can be done independently whether the ICAD is installed on the valve or not.
See Mechanical installation.
Connect the White (+) and Brown (–) to 24 V DC supply voltage (fig. 6)
Fail safe supply as an option (not mandatory).
Connect the Black (+) and Brown (–) to a fail safe supply.
Mechanical installation
General procedure for ICAD 600B/ICAD 600B-TS/1200B installed on all valves (fig. 3).

• Check that the two socket screws are fully unscrewed counter clockwise with a 3 mm Hexagon key
• If valve is fitted with PTFE ring and O-ring, remove both and replace it with O-ring included in ICAD (as instructed in fig. 3)
• Mount ICAD by slowly lowering it on top of the valve.
• The magnet coupling will drag the valve and ICAD together and in position
• Push ICAD in place
• Fasten valve and ICAD with the two socket set screws using a 3 mm Hexagon key

Special moisture seal is damaged if screws are removed (fig. 3).

Power on & start operation

ICAD has a light guide viewable from three sides, which indicates the status. Immediately after power on the light guide and display lights up.The main screen layout and navigation is as described below. ICAD will start up in alarm mode as the ICM configuration needs to be defined to start operation. Follow the steps on next page to set this up correctly.

STATUS BAR

Set valve (A1 alarm)

Press enter
Pressing and holding will go directly to the passcode screen Press down until Service is selected, then press enter Enter the 8 digit service passcode using press enter to enter next number
*factory is 12131400 Navigate to Advanced control in the service menu using , then press enter

Navigate to Valve configuration using , then press enter

Select the ICM size or CVE. Press enter to set, and you will be navigated back to the previous screen. Continue to next step or press to get back to main screen Change analog input signal (optional)
ICAD will function based on factory settings as soon as the valve configuration has been set. The default settings are Modulation using an analog input of 4–20 mA. Navigate back from the advanced control menu using
If starting from main screen press enter and navigate to the service menu like in previous step. Now navigate to Control in the service menu using , then press enter Next navigate to Input signal in the service menu using , then press enter Select the desired input signal. Press enter to set, and you will be navigated back to the previous screen.
Press to get back to main screen
Further languages and documentationwww.icadb.danfoss.com
Danfoss A/S
Climate Solutions
danfoss.com 
+45 7488 2222
Any information, including, but not limited to information on selection of product, its application or use, product design, weight, dimensions, capacity or any other technical data in product manuals, catalogues descriptions, advertisements, etc. and whether made available in writing, orally, electronically, online or via download, shall be considered informative, and is only binding if and to the extent, explicit reference is made in a quotation or order confirmation. Danfoss cannot accept any responsibility for possible errors in catalogues, brochures, videos and other material. Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product.
All trademarks in this material are property of Danfoss A/S or Danfoss group companies. Danfoss and the Danfoss logo are trademarks of Danfoss A/S. All rights reserved.

AN461947453648en-000101
© Danfoss | Climate solutions | 2023.09

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>