Aquascape 91011 Solids Handling Pond Pump Instruction Manual

June 13, 2024
Aquascape

Aquascape 91011 Solids Handling Pond Pump

Product Information

Model Number| Maximum Flow Rate (GPH)| Maximum Head Height| Motor Type| Wattage| Amperage| Power Cord Length| Pump Discharge Diameter| Multi-Hose Fitting Diameters
---|---|---|---|---|---|---|---|---
Item #91011| 1000| 1,070| 10′| Asynchronous| 55| .51| 25′| 1.5 MPT| 1, 1.25, 1.5, 2
Item #91112| 1800| 2,149| 16.5′| Asynchronous| 160| 1.33| 25′| 1.5 MPT| 1, 1.25, 1.5, 2
Item #91012| 2700| 2,695| 14′| Asynchronous| 147| 1.25| 25′| 1.5 MPT| 1, 1.25, 1.5, 2
Item #91113| 3600| 3,868| 18′| Asynchronous| 215| 1.8| 25′| 1.5 MPT| 1, 1.25, 1.5, 2
Item #91013| 5200| 5,284| 24′| Asynchronous| 360| 3| 25′| 1.5 MPT| 1, 1.25, 1.5, 2

Product Usage Instructions

The AquaForce pump can be used as a solids-handling pond pump as well as a de- icer during the winter months to prevent fish loss. Follow the instructions below for proper usage:

  1. Ensure that the pump is connected to a properly grounded, ground fault circuit interrupter (GFCI) outlet.
  2. Inspect the power cord for any damage before using the pump.
  3. Do not use extension cords with the pump.
  4. If any wiring is required, it should be done by a qualified electrician to ensure safety and code compliance.
  5. Always unplug the pump from the outlet when not in use or before removing it from the pond.
  6. Follow local codes and regulations for wiring and junction connections.
  7. The power cable of the pump should be protected at all times to avoid any damage.
  8. Never handle the power cord with wet hands.
  9. Do not remove the cord and strain relief or connect conduit to the pump.
  10. Do not use the power cable to lift the pump.

To use the AquaForce as a winter de-icer:

  1. Position the pump just below the surface of the water in the pond.
  2. The powerful water flow from the pump will create a hole in the ice to ensure sufficient oxygen levels and proper gas exchange in the pond during the cold winter months.

For more information about the product or company, please visit the AquaScape website at aquascapeinc.com or contact them at US 866-877-6637 or CAN 866-766-3426.

Thank you for choosing the Aquascape AquaForce® Solids-Handling Pond Pump.
At Aquascape, we connect people to water the way nature intended. Since 1991, we’ve been creating and field-testing water features in order  to provide you with the most reliable productsand best value in the water gardening industry

AquaForce® Solids-Handlings Pond Pump

The AquaForce asynchronous solids-handling waterfall and filter pumps accomplish what most other pumps only aspire to achieve. The combination of energy-efficient performance, flow and ease of maintenance makes this pump the ideal choice for discriminating pond owners. The AquaForce protective pre- filter cage allows the pump to be placed directly into the pond. AquaForce pumps are able to pump solids up to one quarter of an inch, making it ideal for use with external pressure filters or Aquascape waterfalls-type filter systems.

The AquaForce can also be used as a de-icer to help prevent winter fish loss by keeping a hole open in the ice during the cold winter months. The pump’s powerful water flow, positioned just below the surface of the water, willensure critical oxygen levels are maintained in the pond throughout the winter.

CONTENTS

No. Description
1. AquaForce® Solids-Handling Pond Pump
2. 1″, 1.25″, 1.5″ Multi Hose Adapter
3. 1.5″ Rotational Ball Output
4. 1.5″, 2″ Multi Hose Adapter
5. 1.5″ Female Fitting

Safety Information

WARNING : Risk of electric shock This pump has not been approved for use in swimming pool or marine areas

WARNING : To provide continued protection against risk of electric shock, connect to properly grounded, ground fault circuit interrupter (GFCI) outlets only, using the following guidelines:

  • Have a qualified electrician install a properly grounded receptacle outlet, acceptable for outdoor use and protected from snow and rain.
  • Inspect cord before using.
  • Do not use extension cords.
  • Any wiring of pumps should be performed by a qualified electrician to ensure code compliance and user safety.
  • Unplug pump at receptacle outlet when not in use or before removal from pond.
  • To reduce risk of electrical shock, all wiring and junction connections should be made per local codes. Requirements may vary depending on usage and location.
  • The power cable should be protected at all times to avoid punctures, cuts, bruises and abrasions.
  • Never handle power cords with wet hands.
  • Do not remove cord and strain relief. Do not connect conduit to pump.
  • Do not use power cable to lift pump.
  • Always operate the pump fully submerged. Failure to do so will overheat the pump and cause it to fail, thus voiding the warranty. DO NOT OPERATE DRY.
  • Use only in fully assembled state, and be sure that both the upper and lower cage screens are snapped together. Failure to operate the pump without the filter cage closed will allow large debris to enter the pump, causing the pump to fail and voiding the warranty.
  • DO NOT wear loose clothing that may become entangled in the impeller or other moving parts.
  • Keep clear of suction and discharge openings. DO NOT insert fingers in pump with power connected.
  • DO NOT pump hazardous materials or liquids, such as oil, saltwater or organic solvents.
  • DO NOT block or restrict discharge.
  • Products returned must be cleaned, sanitized, or decontaminated, as necessary prior to shipment so as to ensure that employees will not be exposed to health hazards in handling said material. All applicable laws and
    regulations shall apply.

IMPORTANT : Aquascape, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment.

Specifications

  • Input Voltage: 120V AC
  • Input Frequency: 60 Hz
  • Submersible pump
  • For outdoor or indoor use
  • Thermally protected
  • This pump has been evaluated for use with water only
  • Input amps & wattage: see chart below

AquaForce Solids-Handling Pond Pump Specs

Model Number 1000 1800 2700 3600 5200
Maximum Flow Rate (GPH) 1,070 2,149 2,695 3,868 5,284
Maximum Head Height 10′ 16.5′ 14′ 18′ 24′
Motor Type Asynchronous Asynchronous Asynchronous Asynchronous

Asynchronous
Wattage| 55| 160| 147| 215| 360
Amperage| .51| 1.33| 1.25| 1.8| 3
Power Cord Length| 25′| 25′| 25′| 25′| 25′
Pump Discharge Diameter| 1.5″ MPT| 1.5″ MPT| 1.5″ MPT| 1.5″ MPT| 1.5″ MPT
Multi-Hose Fitting Diameters| 1″, 1.25″, 1.5″, 2″| 1″, 1.25″, 1.5″, 2″| 1″, 1.25″, 1.5″, 2″| 1″, 1.25″, 1.5″, 2″| 1″, 1.25″, 1.5″, 2″

Installation

  • The AquaForce Solids-Handling Pond Pump is designed to be submerged directly into the pond. To maximize pond circulation, locate the AquaForce pump as far away as possible from the location of the water entering back into the water feature ( Ex. 1 ).
  • It is recommended that the pump NOT be positioned in the deepest area of the pond ( Ex. 1 ). This will protect the fish by preventing the pond from completely draining in the case of leak in the plumbing or filter. Bricks or stones can be used, if needed, to raise the pump up off the bottom of the pond.
  • The AquaForce includes a wide assortment of fittings to choose from. Select the appropriate fitting(s) needed for your application.
  • • The threaded collar, on all of the fittings, enables the AquaForce pump to be installed and removed without the need for any tools ( Ex. 2 ). Do not use tools to attach the fittings onto the pump discharge ( Ex. 3 ). Fittings need to be hand-tightened only.
  • The extremely versatile rotational ball outlet ( Ex. 4 ) provides you the ability to adjust the pump discharge to the perfect position that your water feature set-up requires. Loosening the threaded collar allows you torotate the upper half of the ball. A flat rubber washer seal ( Ex. 5 ) is included to ensure a hand-tight and leak-free connection. Make sure the flat rubber washer is in place before installing the fittings.
  • Install the right-sized multi-hose adapter, based on the diameter of the tubing you are using ( Ex. 6 ).
  • If using pipe with a larger diameter than the smaller fittings of the multi-hose adapters, cut off the smaller section to avoid any flow restriction ( Ex. 7 ).
  • Attach tubing to the fitting. If tubing is loose on the fitting, use a hose clamp (not included) to secure tubing onto the fitting ( Ex. 8 ).
  • Connect the other end of the pump tubing to the pond filter, such as a biological filter, waterfall spillway or pressurized filter ( Ex. 9 ).
  • Connect the pump to an outlet that is protected by a ground fault interrupter ( Ex. 10 ). Once the pump is running and water is circulating, check for any leaks where the external connections are made.

Using the AquaForce as a Winter Bubbler

  • The AquaForce can also be used to prevent winter fish loss by keeping a hole open in the ice during the cold winter months. The AquaForce helps ensure there is sufficient oxygen levels and proper gas exchange in the pond, helping to prevent fish loss. For best results use the AquaForce in combination with the Aquascape 300-Watt Pond De-Icer ( Ex. 11 ). The combination of the AquaForce pump and a pond de-icer will further increase the pond’s oxygen levels, remove potentially harmful gases from the water, and allow for a back-up in case one of the devices stops working.
  • It is important to not place the AquaForce on the bottom of the pond during the winter. This may disrupt the natural thermocline found in the deeper portions of the pond where the fish overwinter. Instead, place the pump at least one foot above the deepest partof the pond. The rotational ball should be turned upwards, allowing the water to bubble at the surface of the pond ( Ex. 12 ). Bricks or stones can be used, if needed, to raise the pump to the proper level.

General Maintenance

  • Pump Cage: Do not remove the upper or lower pump cage while operating the pump. Failure to operate the pump without the filter cage or operating the pump with a broken cage will allow large debris to enter the pump causing the pump to fail, thus voiding the warranty.
  • Pump Cage Cleaning: We recommend inspecting your pump on a regular basis to ensure it is functioning properly. If you notice the water flow rate diminish, it may be due to the pump’s filter cage becoming clogged with debris ( Ex. 13 ). In many cases the filter can simply be pulled from the pond and cleaned of any debris on the filter cage. Always disconnect the power before performing maintenance on the pump.
  • Remove any debris stuck to the pump filter cage and/or use a garden hose to spray off any debris stuck to the filter cage ( Ex. 14 ).
  • Internal Pump Cleaning – If you have thoroughly cleaned the filter cage screens and still have diminished flow rates, then you will need to remove the pump from the lower cage and inspect the impeller rotor assembly.
  • Pull the cage release clips outward to unlock the upper and lower pump cages ( Ex. 15 ).
  • With the cage clips released, the upper filter cage can be lifted to expose the pump ( Ex. 16 ).
  • Remove the screws securing the pump restraining bracket, allowing the pump to be lifted from the lower cage ( Ex. 17 ).
  • For easier pump access, pull the power cord free from the strain relief ( Ex. 18 ).
  • Remove the four screws that hold the water cover chamber and inspect the impeller rotor assembly ( Ex. 19 ).
  • If your rotor assembly impeller and internal pump body have excessive scale build-up, clean with a mild acid, such as white vinegar or non-abrasive calcium, lime and rust remover product. A sponge or soft-bristled brush that won’t scratch the stainless steel can be used at this time ( Ex. 20 ). Removing scale build-up will allow your pump to run like new again.

Replacing the Impeller/Rotor Assembly

  • For Model 3600 and 5200: When replacing the AquaForce 3600 or 5200 rotor-impeller assembly into the pump chamber, note the proper orientation. The raised key on the impeller face plate should be lined up with the groove in the pump housing ( Ex. 21 ).
  • For Models 1000, 1800 and 2700: The 1000, 1800 and the 2700 models allow the impeller-rotor assembly to be inserted into the pump body with no special alignment guides needed ( Ex. 22 ).
  • AquaForce 5200 ready for reassembly: The water chamber cover will only fit back onto the pump with the top of the tear-drop shapes lining up, along with matching the hole in the cover with the pin on the face of the pump motor flange ( Ex. 23 ).

Replacing Pump in Cage

  • Replace the pump into the lower cage and secure in place with the brackets. Also replace the power cord in the strain relief.
  • Reinstall filter cage and close all 5 clips.

Winter Application

If running through winter conditions, check regularly to make sure it is functioning properly and ice is not preventing water from reaching the pump. In the event of a power failure, the pump should be removed to prevent any freeze damage to the pump or the piping.
If concerned about possible freeze damage, disconnect and remove the pump. Be careful not to lose the flat rubber washer. Clean with fresh water and store the pump in a frost-free location. If needed, use Aquascape Pump Cleaner Maintenance Solution (#91143) to remove excessive buildup.

Troubleshooting

  • Reduced water flow
    • Pump or plumbing may be clogged. It may be necessary to clean the pump cage screens and impeller.
  • Pump hums but doesn’t push water
    • The pump or plumbing may be clogged.
    • It may be necessary to clean the pump cage screens and impeller.
    • Remove the water chamber cover and inspect and clean the impeller rotor assembly and internal pump body.
    • Make sure nothing is blocking or wrapped around the impeller.
    • Make sure the pump is receiving the correct voltage.
  • Pump not working
    • The ground-fault circuit interrupter (GFCI) may have tripped.
    • The pump is not receiving the correct voltage.

Replacement Parts

AquaForce® Solids-Handling Pond Pump Replacement Parts

No. Item number/description
1. 91075 – AquaForce (G2) Replacement Cage Discharge Fitting Kit
2. 91076 – AquaForce 1000/2700 (G2) Replacement Water Chamber Cover
2. 91077 – AquaForce 5200 (G2) Replacement Water Chamber Cover
3. 91078 – AquaForce 1000/1800/2700 (G2) Replacement Pump Cage Kit
3. 91096 – AquaForce 3600/5200 (G2) / Adjustable Flow 4000-8000 Replacement

Pump Cage Kit
4.| 91079 – AquaForce (G2) Replacement Cage Clip Kit
5.| 91080 – AquaForce 1000 (G2) Replacement Impeller Kit
5.| 91115 – AquaForce 1800 (G2) Replacement Impeller Kit
5.| 91081 – AquaForce 2700 (G2) Replacement Impeller Kit
5.| 91116 – AquaForce 3600 (G2) Replacement Impeller Kit
5.| 91082 – AquaForce 5200 (G2) Replacement Impeller Kit

Warranty Information

3 YEAR WARRANTY

Aquascape warrants that the AquaForce® Solids-Handling Pond Pump will be free of manufacturing defects for three years from date of purchase. Proof of purchase required. Warranty does not cover damage resulting from electrical supply problems, improper wiring, lightning, negligent handling, misapplication, misuse, or lack of reasonable  maintenance or care. Warranty does not cover parts subject to normal wear, such as impellers. This product shouldonly be operated in fresh water, completely submerged, without corrosive chemicals like chlorine or bromine. If upon Aquascape’s inspection, the pump shows evidence of a manufacturing defect, Aquascape’s liability is limited, at Aquascape’s option, to the repair of the defect, replacement of the defective product, or refund of the original purchase price. The warranty excludes costs of labor, removal of product, shipping and expenses related to the installation and re-installation of the product. All products that include plumbing (tubing, pumps, check valves) need to be properly drained and winterized otherwise warranty is null and void. No liability for loss or damage of any nature or kind, whether arising out of or from the use of the product, whether defective or not defective, is assumed by Aquascape, Inc. or its affiliates. Aquascape shall not be liable for any incidental, consequential or other damages arising under any theory of law whatsoever.

Contact Us
For more information about our company or products, please visit our website at aquascapeinc.com or call us at US 866-877-6637 CAN 866-766-3426

Find us on:

91074 • 01/22 ©2022
Aquascape, Inc. All Worldwide Rights Reserved

US 866-877-6637  ☎ CAN 866-766-3426 aquascapeinc.com

References

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