Numatic TBL4045 Scrubber Dryer Instruction Manual

TBL4045, TBL4055, TBL4055T
SCRUBBER DRYER
Original Instructions

TBL4045 Scrubber Dryer

https://numqr.com/915469/00000000

CAUTION, Read instructions before using the machine
Keep for future reference

numatic.com

PLEASE READ
BEFORE COMMENCING OPERATION
After the removal of all the packaging, carefully open and check the contents

• Owner Manual
• Battery Charging Lead
• Scrub Brush
• Floor Tool
• Brush / Pad
• Isolator Key
• 1 x 30 Amp Fuse (Brush)
• 1 x 20 Amp Fuse (Vac)
• 1 x 2.5 Amp Fuse
• Maxi Fuse-puller

In the event of a breakdown contact your Numatic dealer or the
Numatic Technical
Help line +44 (0)1460 269268

Machine Overview

Control Panel Overview

TBL4045/ TBL 4055

TBL 4055T

https://numqr.com/915469/00000000

Machine Set-up Guide

PLEASE READ BEFORE COMMENCING ANY OPERATION AFTER THE REMOVAL OF ALL THE PACKAGING, CAREFULLY OPEN AND CHECK THE CONTENTS.

TBL CONTENTS

• Isolator Key
• 1 x 30 Amp Fuse (Brush)
• 1 x 20 Amp Fuse (Vac)
• 1 x 2.5 Amp Fuse
• Maxi Fuse-puller

Open the fuse cover and fit vacuum and brush fuses (contained in start-up pack) into the fuse holders as illustrated. (Fig. 1, 2, 3.)
Charge the machine to activate the batteries (4).
Lift top tank assembly to reveal battery compartment, ensuring you use the handle grip provided.

Numatic International Ltd recommends ONLY using 911948 NX1K LFP battery type Lithium Batteries provided with this machine.

ENSURE THAT NO METAL OBJECTS COME INTO CONTACT WITH BATTERY TERMINALS WHILE THE BATTERIES ARE EXPOSED. Insert Isolator Key into ignition located on the rear of the machine and switch the machine on. (Fig. A)
Select forward and slow speed then depress control triggers (1) with both hands and press the start switches (2) and slowly drive machine off of the pallet. (Fig.B)
When the machine is removed and in a safe position, turn key back to the position (0) ‘OFF’

TBL4055T only Note: During vehicular transportation ensure the product is secured to avoid unnecessary movement.

ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF BEFORE MAKING ANY ADJUSTMENTS

Raising/Lowering the Brush Deck
To tip the deck into the down position (Operating mode). Press in the brush deck locking pin (Fig. A) and rotate the brush deck (Fig. B & C). To change to brush deck up position, (Transit mode) simply lift the deck and the spring loaded locking pin will activate to hold the deck up.

Fitting the Brush/Pad Turn on Water

TBL4045 450mm Brush or 400mm Pad.
TBL4055 / TBL4055T 550mm Brush or 508mm Pad.
Featuring the Nuloc brush system.
The brush is simply pushed and twisted to lock, making fitting and removal a simple process.
Slide the brush / pad under the brush deck.
Fit the brush / pad onto the Nuloc drive chuck, twist to lock the brush / pad in place.
Safety gloves are recommended for the changing of used brushes.
Turn on the clean water tap.

Fitting the Floor Tool
The floor tool has been designed for quick fitting, allowing easy squeegee blade replacement and a safety knock-off feature if the floor tool gets snagged, whilst in transit.
Note: It is easier to fit the floor tool if the weight of the machine is resting on the brush. Ensure the brush is fitted first.Fit the floor tool and retain using the detent pins.
Push waste collection pipe onto the floor tool; ensure a tight fit.
Note: DO NOT push the vacuum hose onto the floor tool with the floor tool in the raised position.
Raise the floor tool for transit or lower for cleaning operation using the lifting handle fitted to the back of the machine.
For fitting the floor tool blades (See Page 12).

Fitting the Hose Guide
The vacuum hose has a U-bend clip which creates a U-bend in the hose preventing water spillage when the vacuum is switched off. If you need to remove the U-bend clip for any reason always ensure it is refitted correctly before you resume operation. Note: DO NOT push the vacuum hose onto the floor tool with the floor tool in the raised position.

Filling the Clean Water Tank

To fill the clean-water tank, use the FLEXI – FILL pipe from either a tap or hose pipe (Fig. A & B).
The large cap can also be used for filling from a bucket or suitable container (Fig. C).
Fill the clean-water tank to MAX line indication on tank, including cleaning chemicals if required. Follow chemical manufacturing guide lines.
The clear dump hose at the rear of the machine can be used to see the level of the clean-water (Fig. D).
Note: Great care must be taken to ensure that contaminants (leaves, hair, dirt, etc.) are not allowed to enter the clean water tank during the filling process. If using a bucket or similar, ensure it is always clean and free from debris.
Control of Substances Hazardous to Health (COSHH)
For best results use a non-foaming type of chemical recommended for use in auto scrubber dryers, dilute to the manufacturers specification. For further guidance on hazardous substances refer to health and safety instructions online.

WHEN HANDLING AND MIXING CHEMICALS
Always ensure that chemical manufacturer’s safety guidelines are followed.
Only use chemicals recommended for use in auto scrubber-dryers.

Handle Height Adjustment
Using the handle position lever, lower the handle to a comfortable working position.

IMPORTANT
Do not operate machine unless the Operator Manual has been read and fully understood.
The machine is now ready to be moved to the cleaning site.
Before performing the cleaning operation, place out appropriate warning signs and sweep or dust-mop the floor.

Machine Operation

Raising/ Lowering the Floor Tool
After preparing the floor (see previous section), we are now ready to set the controls to suit the cleaning conditions.
Before any settings can be applied, ensure the brush deck is lowered.
Move the floor tool lever to its lower position.
Note: Do not pull the machine backwards with the floor tool in the lowered position, this could possibly damage the blades.

Setting the Cleaning Controls
Insert the isolator key into the rear of the machine and turn to the on position.
To check the battery level, pull one of the Triggers (A) or press button (B).

Brush Pressure Your machine has been designed to work at the optium brush pressure with a weight set added into the 50 Ah model in place of an additional battery 100 Ah model.

IMPORTANT
If the brush motor keeps overloading consider using a different type of brush.
Heavy brush load decreases the available battery run time.
Break-away Floor Tool
The floor tool design incorporates a break-away feature.
Allowing it to safely disengage from its mounting should it become caught on an obstruction, during forward machine movement.
To re-attach the blade to its holder. First loosen the retaining knobs on the floor tool body and slide onto the holding bracket.
Tighten retaining knobs to finger tight. ALWAYS ENSURE THAT THE FLOOR IS PRE-SWEPT AND RELEVANT SAFETY SIGNS ARE DISPLAYED.

Insert the isolator key into the rear of the machine and turn to the on ‘1’ position.
Switch on the Vacuum (C) and the water pump (D).
To operate the machine squeeze lever (A), then press yellow lever (B).
Releasing the Levers (A) will stop the machine.TBL4055T models only set direction of travel (F) and the desired traction speed as required (G), depending on floor type and level of soiling. Middle speed is the optimum cleaning speed.
Switch on the Vacuum (C) and the water pump (D).
To operate the machine squeeze levers (A), then press yellow lever (B).
Releasing the Levers (A) will stop the machine.
Speed can be increased using the Speed Boost Levers (E).
The TBL4055T is equipped with an electronic braking system.
Simply release the hand operated start / stop trigger and the machine will stop.
This machine is fitted with an Anti Crush Switch (H). Instantly stopping and moving the machine forward if accidentally reversed into the operator.
After re-setting this switch, to restart the machine, turn the isolator key at the rear of the machine to ‘0’ and then position ‘1’.
The waste water is then retrieved by the suction floor tool.
Overlap each scrubbing path by 10cm to ensure an even clean.
Do not operate on cleaning surfaces having a gradient exceeding that marked on the machine, when full.
On heavily soiled floors use a ‘double scrub’ technique.
First pre-scrub the floor with the floor tool in the raised position, allow the chemical time to work then scrub the area a second time with the floor tool lowered.
If streaking occurs wipe floor tool blades clean.
Note: Care must be taken to reduce speed when cornering or when manoeuvring around obstacles

Regular Maintenance

ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF PRIOR TO ANY MAINTENANCE USING THE MASTER CONTROL ON/OFF KEY.
REMOVE THE KEY PRIOR TO ANY MAINTENANCE OPERATION. A  After use, empty waste water tank using emptying hose and flush out with clean water.
B Next remove floor tool vacuum hose and flush out with clean water.
C Next empty clean water tank, using emptying hose and again flush out with clean water. Whilst pulling the top tank separator toggles up and inwards, remove the separator. (Fig 1)
The separator has a sealing rubber which should be examined at every clean- down.
Rinse the separator using clean water, remove the vac filter, clean and inspect for any damage. (Fig 2)
IMPORTANT
Never use the machine without the recommended filter as it may cause damage to the machine.
Remove debris basket filter and rinse using clean water, and refit. (Fig.3)

IMPORTANT
If the debris basket is allowed to become clogged, vacuum performance can deteriorate.
Located under the left hand side is a clean water filter, make sure the clean water tank is empty before removing this filter.
Note: To make access easier, raise the brush deck.

Changing the Floor Tool Blades

Always ensure that the machine is switched off prior to maintenance. To clean the floor tool, remove securing-pin and pull-free from the holder.
Rinse the floor tool assembly with clean water and refit.
Periodically the floor tool blades should be examined and checked for wear and damage.
The blade removal is easy. Simply start by removing the four retaining pins, turn the floor tool over and separate the blade carrier from the body.
Peel away the blades from their locating lugs and examine or renew as required.
Replacement is a reversal of the removal process.

Floor Tool Overview

1. Retaining pins x 4
2. Front blade (slotted)
3. Blade carrier
4. Rear blade
5. Floor tool main body

Note: The blades are designed to be reversible, thus extending their useful working life.

Machine Charging

Always ensure that the machine is switched off prior to charging.
The battery meter displays the charge level of the batteries; when fully charged, all meter lights are illuminated.

As the machine is used and the batteries are discharged, the meter lights will go out from right to left.
If the battery-charge level is allowed to discharge to the point that only one or two lights / bars remain illuminated, the operator must consider charging the machine. When the machine is getting close to empty the last light starts to flash,the operator should then take the machine to a suitable charging point.
When the battery icon starts flashing, the vacuum and brush motors will be disabled and the user should charge the machine.

Alternative Display
When the last red light starts flashing, the vacuum and brush motors will be disabled and the user should charge the machine.

The LFP batteries are sealed for life and are totally maintenance free.
The on-board charger automatically monitors the charging process and will switch to float charge mode when the batteries are fully charged. Float charge mode allows to maintain LFP batteries at the right level of health. The machine should be left on float charge overnight or over the weekend at least once per month or more frequently if needed.
Insert the charging lead required for your country into the charging point.
The machine charging point is located to the rear of the machine under the control panel.
Connect to a suitable power supply.
Once mains power is connected the red charging indicator will illuminate.
To ensure a full charge, from an empty state, the machine should be left for a period of 8 hrs.
Once fully charged, disconnect the charging lead from both the power supply and the machine.

Battery Care

To ensure your machine remains at its maximum efficiency and prolong your battery life, please follow the simple steps below:

Under normal daily usage:
Re-charge the machine FULLY after each use regardless of machine operation time.
It is recommended to leave the machine connected to power grid overnight, at least once a month. If the user does not disconnect the cable after full charge it is not an issue.
Do not leave the machine in a discharged state.

Periodically inspect the battery connections for tightness and corrosion.

Charging Light Sequence

However, after full re-charge, leaving the charger connected moves to floatcharge mode to help to maintain a healthy balance between batteries.
Red LED flashing followed by Pause| Cooling Fan Locked > 1 flash between pause.
Over Voltage Protection / Output Short Circuit / Battery Reverse Polarity

2 flashes between pause.
Over Temperature Protection > 3 flashes between pause.
Charge Time has exceeded 16 hrs during phase 1 or 2 > 4 flashes between pause. Note: O means illuminates continuously

Note: Re-charge the machine fully after its last use. Do not leave the machine in a discharged state.

Under abnormal use;
i.e. leaving the machine without charging for a period of time, we advise that you follow these steps:
Float charge mode allows to maintain LFP batteries at the right level of health.
The machine should be left on float charge overnight or over the weekend at least once per month.
Charge fully the day before you start using the machine again.

Free Wheel Function

The machine is equipped with a free-wheel function that will enable the operator to move the machine manually if required.
The motor brake is located on the right side of the machine near the rear wheel.
Lift the Arm to the upper position for Drive (Fig.1). Lower the arm to disengage the drive (Fig.2).
The motor brake will be fully disengaged. The machine will now be in full free wheel mode.

| ALWAYS ENSURE THAT THE MACHINE IS ON LEVEL GROUND BEFORE DISENGAGING BRAKE ARM.
NEVER DISENGAGE THE BRAKE WHEN THE MACHINE IS ON A SLOPE / GRADIENT.|
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Note: Drive functions on the machine will not work whilst in free-wheel mode.
Remember to re-engage the drive when you reach your final destination / before using the machine.

About the Machine

Rating Label

1| Company Name & Address
2| Machine Description
3| Supply Current / Voltage / Alternating Current / Frequency
4| Charger Output
5| Battery Voltage
6| Noise Rating
7| Hand Arm Vibration
8| Weight (ready to use)
9| Ingress Protection Rating
10| Max Gradient
11| QR Code
12| WEEE Logo / Approvals Mark
13| SKU / Part
14| Machine yr/wk Serial number

https://delighted.com/t/mVkznW1o

WEEE (Waste, Electrical and Electronic Equipment)
Scrubber dryer Accessories and packaging should be sorted for environmentally- friendly recycling.
Only for UK & EU countries.
Do not dispose of scrubber-dryer into household waste.
According to the European Directive 2012/19/EU on waste electrical electronic equipment and its incorporation into national law.
Scrubber-dryers that are no longer suitable for use must be separated, collected and sent for recovery in an environmentally-friendly manner.

PPE (Personal protective equipment) that may be required for certain operations.

| | | |
---|---|---|---|---
Ear Protection| Safety Footwear| Head Protection| Safety Gloves
| | |
Dust / Allergens
Protection| Eye Protection| Protective Clothing| Hi-Vis Jacket| Caution
Wet Floor Sign

Note: A risk assessment should be conducted to determine which PPE should be worn.

Safety Critical Component:
Charging Leads: H05VV-F 3 Core x 1.0 mm²
Battery Charger: 100V-240V (50-60Hz)
DC Output: 25.6VDC, 20A

CAUTION
No HOT drinks when operating this machine.

Information for Scrubber Dryer

READ MANUAL BEFORE USE

WARNING
Operators shall be adequately instructed as to the correct use of the machine.
As with all electrical equipment care and attention must be exercised at all times during its use, in addition to ensuring that routine and preventative maintenance is carried out periodically in order to ensure its safe operation.
Failure to carry out maintenance as necessary, including the replacement of parts to the correct standard could render this equipment unsafe and the manufacturer can accept no responsibility or liability in this respect.
When ordering spare parts always quote the Model Number / Serial Number specifi ed on the Rating Plate.
Do not use on cleaning surfaces having a gradient exceeding that marked on the machine. While on ramps or inclines, avoid sudden stops. Avoid sharp turns. Use low speed down ramps. Clean only while descending (driving down) the ramp.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Children should be supervised to ensure that they do not play with the appliance.
When detergents or other liquids are used, read the manufacturer’s instructions.
Only use brushes provided with the appliance or those specifi ed in the instruction manual.
The use of other brushes may impair safety.
A full range of brushes and accessories are available for this product.
Only use brushes or pads which are suitable for the correct operation of the machine for the specifi c task being performed.
It is essential that this equipment is correctly assembled and operated in accordance with current safety regulations.
When using the equipment always ensure that all necessary precautions are taken to guarantee the safety of the operator and any other persons who may be aff ected.
Wear nonslip footwear when scrubbing. Use a respiratory mask in dusty environments.
The machine, while charging, must be positioned so that the mains plug is easily accessible.
When cleaning, servicing or maintaining the machine, replacing parts or converting to another function the power source shall be switched off.
Mains operated machines shall be disconnected by removing the power plug, and battery operated machines shall be disconnected by using top ON/OFF button on the battery.
In order to prevent unauthorised use of the machine the power key must be removed after use.
Machines left unattended shall be secured against unintentional movement.
When detergents or other liquids are used, read the manufacturer’s instructions.

CAUTION
This machine shall be stored indoors only
This machine is for indoor use only.

NOTES: This machine is intended for commercial use, for example in hotels, schools, hospitals, factories, shops, offi ces and rental businesses.

| • Ensure only competent persons unpack/assemble the machine.
• Keep your machine clean.
• Keep your brushes in good condition.
• Replace any worn or damaged parts immediately.
• Regularly examine the power cord for damage, such as cracking or ageing. If damage is found, replace the cord before further use.
• Only replace the power cord with the correct Numatic approved replacement parts.
• Ensure that the work area is clear of obstructions and / or people.
• Ensure that the working area is well illuminated.
• Pre-sweep the area to be cleaned.
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| • Use steam cleaners or pressure washers to clean the machine or use in the rain.
• Attempt machine maintenance or cleaning unless the power plug has been removed from the supply outlet.
• Allow any inexperienced repairs. Call the experts.
• Strain cable or try to unplug by pulling on cable.
• Leave the brush pad on the machine when not in use.
• Allow the machine to be used by inexperienced or unauthorised operators or without appropriate training.
• Use the machine without the solution tanks properly positioned on the machine, as shown in the instructions.
• Expect the machine to provide trouble-free, reliable operation unless maintained correctly.
• Run the machine over power cable during operation.
• Lift or pull the machine by any of the operating triggers, use the main handle.
• Remove the handle from the machine except for service and repair.

Information for Scrubber Dryer

READ MANUAL BEFORE USE
Precautions when working with batteries

1. Always wear protective clothing e.g. face visor, gloves and overalls when working with batteries.

2. Whenever possible always use a properly designated and well-ventilated area for charging.
   Do not smoke or bring naked fl ames into the charging area.

3. Remove any metallic items from hands, wrists and neck i.e. rings, chains etc. before working on a battery.

4. Never rest tools or metallic objects on top of the battery.

5. When charging is complete disconnect from the mains supply.

6. The batteries must be removed from the machine before it is scrapped.

7. The machine must be disconnected from the supply when removing the battery.

8. To remove the batteries:- Disconnect machine from the mains supply (if charging) and ensure batteries are switched off using the button that is placed on the battery top. Disconnect hoses from separator and tanks.
   Remove separator and tanks. Unscrew battery strap fi xings and remove.
   Undo battery terminals and remove. Remove batteries.

9. The batteries are to be disposed of safely, as according to local government guidelines.

10. Only use genuine Numatic replacement batteries.

11. Do not allow the batteries to become fully discharged; it may not be possible to re-charge them.
    Batteries should not be discharged below 22.5 volts with 10 amps fl owing.

12. Do not allow one battery to be discharged separately to the other.

13. Do not mix batteries from diff erent machines.

14. The batteries fi tted to this product are Lithium-ion (Li-ion), Lithium Iron phosphate (LFP) type.
    The fitting of any other type of battery may cause a safety hazard.

15. Switch off the battery using top ON/OFF button before cleaning or maintenance.

Battery Care

1. Battery Storage:
   a. Batteries must be stored in a dry, level and clean location not exceeding a temperature range of 15°C ~ 25°C.
   b. Batteries must by fully charged every 6 months when on-the-shelf or if the battery voltage reduces to 25V.
   c. Batteries must be put into use within 12 months of the date of manufacture, failure to do so will lead to reduced capacity in the fi eld. (battery date code) –d. If a battery does not want to switch ON and the green LED on the top is not illuminating, irreversible damage has occurred. Under this condition, a battery should not enter into service and should be disposed of according to local authority guidelines.

2. During Use:
   a. Batteries must be recharged after every use regardless of machine run time.
   b. If the machine is to be left dormant for any length of time complete the following:
   i. Fully charge the batteries.
   ii. Do not leave batteries dormant for more than 6 months.

TwinTec Maintenance

Daily
Keep the machine clean.
Ensure brushes/ pads/ squeegee/ filters are in good condition.
Check for any worn or damaged parts and replace immediately.
Drain and rinse dirty water tank after every use.
Store machine with brush deck secured in the elevated position.
Weekly – as daily and –
Check brush or pad and skirt and rinse.
Check floor tool blades for wear and wipe clean.
Clean separator assembly including filter and check condition of seal.
Flush out system with clean water and clean filters.
Batteries
Always re-charge the batteries after use.
Charge for a minimum of 4 hours. Leave the battery on charge overnight, at least once per month.
After it has been fully charged, this will prolong battery life.

Numatic Lithium-ion Rechargeable Battery
25.6V | 50Ah | 1280Wh | LFP26148129

It is important that you observe the following information and warnings!

Emergency Contact Information

Address:| Shenzhen ACE Battery Co.,Ltd
Room 201, BAK Technology
Building, No. 9 Keyan Road,
Maling Community,
Yuehai Street, Nanshan District,
Shenzhen, Guangdong Province
518054, P.R. China| NUMATIC INTERNATIONAL LTD
Millfield Road, Chard,
Somerset,
TA20 2GB, UK
Tel:| 0086-755-83283710| 0044-146-068600
www.numatic.co.uk | www.numatic.de | www.numatic.ch | www.numatic.fr
www.numatic.nl | www.numatic.co.za | www.numatic.pt | www.numatic.es

1. DEFECTIVE BATTERIES
   1. If a customer wishes to return a battery to a supplier after removing from product, then collection of the battery must be arranged by the supplier; however, Faulty batteries must not be returned through the postal system or by courier.
   2. If on return to a supplier, OR at a customer base, a suspected defective battery shows any signs of impact damage, distortion, blistering, loose parts or leakage then on no account should it be offered for condition checking. It must be considered defective and the procedures described from item 6 below should be followed.
   3. If, on return to a supplier, OR at a customer base, a suspected defective battery, that shows No signs of impact damage, distortion, blistering, loose parts or leakage, may be offered for condition checking with an appropriate battery condition checking device operated by a competent person.
   4. If checking shows the battery to be defective then the procedures described from item 6 below should be followed.
   5. On no account must any further attempt to recharge be made. A defective battery should not be stored inside buildings on any account.
   6. The defective battery must be switched off, and all electrical terminals sufficiently insulated to remove risk of short circuit. The defective battery can then be stored in a locked battery waste container which should be plastic or plastic lined and placed away from buildings and combustible materials and clearly signed as a defective battery container with appropriate warnings. Defective batteries should be sent for waste disposal / recycling according to your country waste regulations. An example of a waste battery storage bin well away from buildings.

2. HANDLING AND STORAGE
   DANGER!
   Improper handling can lead to an explosion or ignite a fire!
   Store batteries out of reach of children.
   • Only trained staff can fix the battery in the machine.
   • Storage temperature range: -10°C~40°C.
   • Temperatures must not exceed 40°C.
   • Relative humidity range: 20% to 80%.
   • Optimum preservation of functionality: 15°C~25°C.
   WARNING:
   • Do not open the battery, disassemble it or allow it to fall from a substantial height.
   • Protect the battery against short-circuiting – danger of explosion!
   • Protect the battery against rain, do not immerse in liquids – danger of short-circuiting.
   • Protect the battery against direct sunlight, heat and fire.
   • Do not incinerate the battery – danger of explosion!
   • Do not use defective or deformed batteries.
   • Use only original Numatic specific appliances to charge and discharge batteries.
   STORAGE:
   • Good batteries should be stored in a protected area away from sources of direct heat and sunlight and should be kept dry.
   • The temperature should not exceed 40°C but preferably not be above 25°C to maintain good battery performance.
   • Storage area should be of low humidity, non dusty and a non corrosive atmosphere.• An example of a well protected area with a cage to protect against accidental impact damage and with the batteries stored in a protective container to protect from heat, impact and accidental spillage of liquids.
   • Care when handling / moving with forklift trucks or pallet trucks is needed at all times to avoid any physical damage to the batteries.
   • If a good battery at any time is mishandled or subjected to any conditions that may damage it, as described in the battery Instruction manual supplied, it must then be considered as defective and procedures followed from Item 1 of this document overleaf.

3. HAZARDS IDENTIFICATION
   • Electrolyte may escape from damaged batteries. Avoid contact.
   • Contact can cause skin irritation, burns and chemical burns.
   • If liquid comes into contact with eyes, seek medical attention.
   • Avoid inhaling any vapours formed or released from the battery – Contains caustic alkaline electrolytes.
   • Warning – Risk of fire – This battery contains No user serviceable parts.

4. FIRST AID MEASURES
   In the event of contact with released electrolyte or electrolyte vapours:
   • Eye contact – flush eyes for at least 15 minutes with plenty of clean water without rubbing and seek medical attention.
   • Skin contact – wash affected areas of skin with plenty of water and soap; if irritation persists, seek medical attention.
   • Inhalation – provide fresh air or administer oxygen immediately and seek medical attention.
   • Ingestion – if electrolyte has been ingested, seek medical attention immediately.
   Information for physicians:
   • Contains caustic alkaline electrolytes in cells with Lithium Iron Phosphate – NO LITHIUM METAL OR LITHIUM ALLOYS.

5. FIRE FIGHTING MEASURES
   • In case of fire – Keep clear of vapours and gases generated, take wind direction into consideration. If possible without danger, remove batteries from the vicinity of the fire. In principle, cooling or extinguishing with water is possible, but should only be done by trained personnel with sufficiently large quantities of water.
   • If the hazard situation is unclear, extinguish only with ABC powder extinguishers (Class D extinguishers for fires involving metals are especially suitable).
   • Fire fighters should only approach the fire wearing protective clothing and self-contained breathing apparatus.
   • Once the fire has been extinguished, as a rule, the area should be monitored (fire watch) and cleaned up by trained and appropriately equipped personnel; fire residue should be contained and disposed of properly.

6. EXPOSURE CONTROLS, PERSONAL PROTECTION
   Respiratory Protection:
   • In case of battery venting, providing as much ventilation as possible. Avoid confined areas with venting batteries.
   • Respiratory Protection is not necessary under conditions of normal use.
   Ventilation:
   • Not necessary under conditions of normal use.
   Protective Gloves:
   • Not necessary under conditions of normal use.
   Other Protective Clothing or Equipment:
   • Not necessary under conditions of normal use.
   • Personal Protection is recommended for venting batteries: Respiratory Protection, Protective Gloves, Protective Clothing and safety glass with side shields.

7. ACCIDENTAL RELEASE
   Disposal – Wear protective clothing and equipment, wipe up with absorbent textile and dispose of as hazardous waste at collection points for hazardous waste according to national regulations.

8. DO
   • Use NUMATIC batteries only with NUMATIC appliances and charge them only using NUMATIC chargers.
   • Charge battery before use.
   • Store the battery out of the reach of children.
   • Protect from rain – do not immerse in fluids.
   • Protect from direct sunlight, heat, and open flames.
   • Keep a battery that is not in use away from metal objects, (e.g. nails, coins, jewellery).
   • Follow the disposal advice of the manufacturer and any internal waste management guidance.
   • Use and store the battery with-in temperature range (as shown in Temperature Range Table).
   • Always switch off the battery using the button by holding it for 6 seconds, before disconnection and handling.
   • To activate / turn ON the battery please hold the top button for 6 seconds or alternatively charge the battery using original Numatic specific chargers. Warning: The battery must only be charged by the Numatic Charger supplied with the product and under NO circumstances should an alternative non Numatic charger be used as there is a risk of severe damage and fire could result.
   **Note* “If batteries are subjected to temperatures beyond normal operating limits automatic shutdown will occur. Under these conditions allow the batteries to acclimatise at room temperature (18°C – 22°C) for several hours to allow the battery to wake up”. Temperature Range Table**

   CHARGING| 5°C~35°C
   DISCHARGING| -10°C~35°C
   STORAGE OPTIMUM| 15°C~25°C
   STORAGE LIMIT| -10°C~40°C

9. DO NOT
   • Throw battery into fire – risk of explosion!
   • Charge or use a defective, damaged or deformed battery.
   • Open, damage or drop the battery.
   • Expose the battery to microwaves or high pressure.
   • Bridge (short circuit) the battery terminals with metallic objects since this may damage the battery.
   • Use metal containers for transporting batteries.
   • Expose the batteries to high temperatures including direct sunlight.
   • Crush, break open or physically abuse the batteries or the equipment that contains them.

10. DISTRIBUTOR TAKE-BACK / DISPOSAL

    ---

    • On the basis of the Battery Directive, the manufacturers take responsibility for financing collection, treatment and recycling of batteries used in devices.
    To this end, batteries must be handed over for disposal to the collection systems established for this under national law.
    Disposal of batteries together with household waste is prohibited; batteries must be collected separately according to type.
    • Return the battery free of charge to your NUMATIC servicing dealer for disposal or hand it over to an appropriate public collection point.

11. CHARGING BATTERIES
    • The charger is intended for use only in the machine where it has been installed. The charger is intended for use with the detachable power cord supplied, the power unit is capable of operating at different voltages without user adjustment. If the charger is damaged or does not charge anymore, please return to service centre.
    CAUTION!
    • Check the mains cord regularly for any sign of damage.
    • Do not use damaged devices.
    • If the mains cord of the charger is damaged, it must be replaced by an original NUMATIC mains cord available from the manufacturer or service agent.

12. WARRANTY
    Lithium-Ion Battery Warranty
    Warranty: Commercial Use
    a. Batteries are warranted for (3 Years) as standard. *Note: Numatic dealerships outside of the UK may provide longer warranty periods. Please confirm with your Numatic dealership on purchase of your product.
    b. To claim warranty the following details must be supplied
    i. Serial number of the machine
    ii. Battery date code
    iii. Date purchased
    iv. Proof of Purchase
    v. Maintenance history and charging regime

Failure to use the correct Numatic charger will void your warranty.

Schematic Diagram

Wiring diagram is available on request. Please contact Numatic Technical help line +44 (0)1460 269268

Specifications

Model – TBL 4045 (Non Traction Models)

Brush Motor| Vac Motor| Brush Sizes| Pad Sizes| Charger
300 W| 400 W| 450 mm| 400 mm| 20 Amp
Protection Class| Brush Speed| Water Capacity| Fluid Flow| Hand Arm Vibration
IPX4| 100 RPM| 40 L| 0 – 2 L/Min| ≤2.5m/s2
Brush Pressure| Dimensions
25 g/cm2| Width    = 470 mm / Length= 890 mm / Height= 1100 mm
50 Ah
Net Weight| Gross Weight (Full)| Sound Pressure Level| Run Time| Maximum Climbing Gradient| Re-charge Time
119.3 kg| 159.3 kg| LpA < 70 dB(A)| 1 hr 38 mins average| Scrubbing 9 %| 2.5 hrs
100 Ah
Net Weight| Gross Weight (Full)| Sound Pressure Level| Run Time| Maximum Climbing Gradient| Re-charge Time
130.64 kg| 170.64 kg| LpA < 70 dB(A)| 3 hrs 09 mins average| Scrubbing 9 %| 5 hrs
Model – TBL 4055 (Non Traction Models)

Brush Motor| Vac Motor| Brush Sizes| Pad Sizes| Charger
300 W| 400 W| 550 mm| 508 mm| 20 Amp
Protection Class| Brush Speed| Water Capacity| Fluid Flow| Hand Arm Vibration
IPX4| 100 RPM| 40 L| 0 – 2 L/Min| ≤2.5m/s2
Brush Pressure| Dimensions
24 g/cm2| Width    = 560 mm / Length= 935 mm / Height= 1100 mm
50 Ah
Net Weight| Gross Weight (Full)| Sound Pressure Level| Run Time| Maximum Climbing Gradient| Re-charge Time
124.3 kg| 164.3 kg| LpA < 70 dB(A)| 1 hr 38 mins average| Scrubbing 9 %| 2.5 hrs
100 Ah
Net Weight| Gross Weight (Full)| Sound Pressure Level| Run Time| Maximum Climbing Gradient| Re-charge Time
135.64 kg| 175.64 kg| LpA < 70 dB(A)| 3 hrs 09 mins average| Scrubbing 9 %| 5 hrs
Model – TBL 4055T (Traction Models)

Brush Motor| Vac Motor| Brush Sizes| Pad Sizes| Charger
300 W| 400 W| 550 mm| 508 mm| 20 Amp
Protection Class| Brush Speed| Water Capacity| Fluid Flow| Hand Arm Vibration
IPX4| 100 RPM| 40 L| 0 – 2 L/Min| ≤2.5m/s2
Brush Pressure| Dimensions
24 g/cm2| Width    = 560 mm / Length= 935 mm / Height= 1100 mm
50 Ah
Net Weight| Gross Weight (Full)| Sound Pressure Level| Run Time| Maximum Climbing Gradient| Re-charge Time
134.72 kg| 174.72 kg| LpA < 70 dB(A)| 1 hrs 38 mins average| Scrubbing 9 %| 2.5 hrs
100 Ah
Net Weight| Gross Weight (Full)| Sound Pressure Level| Run Time| Maximum Climbing Gradient| Re-charge Time
146.06 kg| 186.6 kg| LpA < 70 dB(A)| 3 hrs 25 mins average| Scrubbing 9 %| 5 hrs

Spare Parts

For optimum performance Numatic International Ltd recommend the use of the following batteries in the Twintec machines.

(H)

Trouble Shooting

11. Poor water pick-up| Waste water tank full
    Clogged / blocked vacuum hose Loose hose connections
    Debris basket filter clogged / blocked Separator filter clogged / blocked Poor separator seal Damaged separator seal Damaged / split vacuum hose Damaged floor tool blades Low battery charge| Empty waste water tank (page 11) Remove and clean (page 11) Push tight connections (page 7) Remove and clean (page 11) Remove and clean (Page 11) Clean and refit (page 11) Renew (contact service dept) Renew (contact service dept) Renew (contact service dept) Re-charge batteries (page 13)
    No brush / scrub function| No brushes fitted| Check and fit (page 6)
    Little or no water flow| Clean water tank empty
    Clean water tank filter blocked / clogged Water flow not on
    Brush deck raised| Fill clean water tank (page 7) Remove and clean (page11) Switch on water flow (page 6) Lower brush deck (page 6)
    Machine just ‘stops’ while operating| Too much load on the brush system| Decrease the brush load to best suit the floor type.

Warning
Do not fit a replacement fuse link having a higher rating than the value stated on the fuse label.

TBL Fault Codes

Green Status Indicator| Fault| Possible Cause| Effect on Product| Investigate the Following| Action Required| If Fault Persists
---|---|---|---|---|---|---
1 Flash with pause
●| Batteries voltage low| Batteries not been charged| Operating time severely reduced or machine will not operate| Check when machine last charged| Charge batteries immediately| Contact Service Agent
Possible bad connection between batteries, controller, charger or fuses caused by loose connections, damaged wiring, water ingress| Switch OFF the machine : Remove Fuses
Check connections to batteries, charger and fuses for loose wires or screws| Tighten loose connections and replace damaged components
Not accepting charge due to faulty battery / cell| Check each battery Voltage individually to detect defect unit 10.5V min| Replace batteries as required
Charger not functioning| Check battery voltage and charge current ensuring charger red fault light is extinguished| Replace charger
2 Flashes with pause
●●| Traction motor disconnected| The motor has a bad connection| The motor will not operate| Check all connections and leads between motor and controller| Tighten loose connections and replace damaged components
Motor disconnected
TCO activated (Thermal Cut Out)
Motor failed to open circuit
3 Flashes with pause
●●●| Traction motor wiring trip| The motor has a short circuit to a battery| Motor will not operate| Check all connections and leads between the motor and controller
4 Flashes with pause
●●●●| Battery Lockout| The battery charge level has fallen below the battery lockout level and the controller is inhibiting machine functions| Machine functions not working| Check battery voltage and charge current ensuring charger red fault light is extinguished| Charge batteries immediately
Check each battery voltage individually to detect defect unit 10.5V min
6 Flashes with pause
●●●●●●| Charger connected| The controller is being inhibited from driving, this may be because the battery charger is connected| Machine functions not working| Remove charger to operate machine
8 Flashes with pause
●●●●●●●●| Controller trip| A controller trip is indicated| Machine functions not working| Check all connections and leads| Tighten loose connections and replace damaged components
9 Flashes with pause
●●●●●●●●●| Brake deactivated or failed| Poor brake connections Brake failure or deactivation| Traction drive disabled| Check brake wiring and brake lever| Replace brake or wiring as necessary. Reactivate brake by engaging brake lever
10 Flashes with pause
●●●●●●●●●●| High battery voltage| Poor connections between battery controller and traction motor| Machine functions not working| Check each battery Voltage individually to ensure voltage < 14 volts|
Check connections on controller batteries and traction motor
Check combined battery pack voltage is < 28 volts

Numatic International
Warranty

Numatic International Limited warrant to the original purchaser that its products are free of defects in both material or workmanship for the period shown below:-
Homecare and Cleancare Vacuum cleanels………………..2 Years
Rotary Floor Machines………..2 Years
Twintec Auto Scrubber Dryetl………..1 Year
Vario Ride-On Scrubber Dryet……………..1 Year / 1500 hours
Mopping, Compacts, Combi and Servocare Products…………………….. 1 Year
Individual Accessories and Spare Pasrts………. 6 Months
Note: This warranty expressly excludes consumable parts such as carbon brushes, floor brushes, mops, batteries etc, that are considered replaceable from time to time during the normat working life of the machine.
Using non Numatic dustbags can be detrimental to both machine performance and life and may invalidate the Warranty.
A. The warranty period commences from the date the goods are purchased.
B. All warranty claims must be processed through the Dealer from whom the equipment was purchased. The Dealer will co-operate with the purchaser throughout the warranty claims procedure and will arrange any necessary repairs using genuine Numatic parts.
C. If the original Dealer is no longer able to fulfil his obligations please contact Numatic International Limited with full details of the claim and proof of purchase so that this may be processed without delay.
D. Any warranty claim can only relate to the specific part that is proven to be at fault and for which a replacement will be supplied but cannot be extended to constitute a claim against the complete machine.
E. Numatic Intemational will supply the Dealer with any warranty parts required, subject to the claim being validated, after return of the faulty items in accordance with Numatic International Limited’s General Conditions of Sale.
F. Claims will not be accepted if they are the result of fair wear and tear, misuse or abuse of any kind.
G. No replacement will be given unless the appropriate evidence of the validity of the claim has been provided to the satisfaction of Numatic International Limited.
H. Numatic International Limited reserve the right to charge for any unnecessary work carried out as a result of an invalid claim.
I. No variation to this warranty may be made or implied by any member of Numatic International Limited or its Dealers unless such variation is in writing and authorised by the Company

Numatic International Limited. Chard, Somerset, TA20 2GB
Telephone: 01460 68600 Fax: 01460 68458
© Numatic International Limited

Notes —

UKCA Declaration of Conformity

Manufacturer:| Numatic International LimitedChard
Somerset
TA20 2GB
www.numatic.co.uk
---|---
Product:| TGB3045, HGB3045, HBG3045, TGB4045, TGB4055, TBL4045, TBL4055
Description:| Floor Treatment – Walk Behind – Commercial – Battery

We, Numatic hereby declare under our sole responsibility, that the above- mentioned product(s) is/are in conformity with the following directives and standards.

S.I. 2008: 1597| Supply of Machinery Regulations| EN60335-1:2012 + AC:2014 + A11:2014 + A13:2017
EN60335-2-72:2012
EN62233:2008
---|---|---
S.I. 2016: 1091| EMC
Regulations| EN55014-1:2017 + A11:2020
EN55014-2:1997 + A1:2001 + A2:2008
EN61000-3-2:2014
EN61000-3-3:2013
S.I. 2012: 3032| RoHS
Regulations|

Authorised Signatory: Mr. Matthew Coles
Signed:
Date: 06th Oct 2022
Position: Head of Technology
Numatic International LimitedChard,
Somerset, TA20 2GB, UK

Declaration of Conformity

Manufacturer:| Numatic International Limited
Chard
Somerset
TA20 2GB
www.numatic.co.uk
---|---
Product:| TGB3045, HGB3045, HBG3045, TGB4045, TGB4055, TBL4045, TBL4055
Description:| Floor Treatment – Walk Behind – Commercial – Battery

We, Numatic hereby declare under our sole responsibility, that the abovementioned product(s) is/are in conformity with the following directives and standards.

2006/42/EC| Machinery Directive| EN60335-1:2012 + AC:2014 + A11:2014 + A13:2017
EN60335-2-72:2012
EN62233:2008
---|---|---
2014/30/EU| EMC Directive| EN55014-1:2017 + A11:2020
EN55014-2:1997 + A1:2001 + A2:2008
EN61000-3-2:2014
EN61000-3-3:2013
2011/65/EU| RoHS Directive|

Authorised Signatory: Mr. Matthew Coles
Signed:
Date: 06th Oct 2022

Position: Head of Technology
Numatic International Limited
Chard,
Somerset, TA20 2GB, UK
DEC-026 V3.2

numatic.com

Numatic International Limited.
Chard, Somerset TA20 2GB ENGLAND
Tel: 01460 68600 www.numatic.co.uk

Numatic International GmbH. Fränkische Straße 15–19
D-30455 Hannover, DEUTSCHLAND
Tel: 05 11 98 42 16 0 www.numatic.de

Numatic International SAS. 13 / 17 rue du Valengelier
EAE La Tuilerie, 77500 CHELLES, FRANCE
Tel: 01 64 72 61 61 www.numatic.fr

Numatic International BV, Vennootsweg 15
2404 CG, Alphen aan den Rijn, Nederland
Tel: 0172 467 999 www.numatic.nl

Numatic International (Pty.) Ltd.
16th & Pharmaceutical Roads, Midrand, Gauteng,
SOUTH AFRICA 1685
Tel: 0861 686 284 www.numatic.co.za

Numatic International Schweiz AG.
Sihlbruggstrasse 3A, 6340 Baar. SCHWEIZ
Tel: 0041 (0) 41 76 80 76 – 0 www.numatic.ch

Numatic International ULDA. Rua da Boa Viagem, 177
4470.210 Maia. PORTUGAL
Tel: +351 220 047 700 www.numatic.pt

Numatic International SLU. C/ La Forja, 41, 08840 Viladecans
(Barcelona), Spain
Tel: +34 93 647 22 22 www.numatic.es

Numatic International Denmark. Fränkische Straße 15-19,
30455 Hannover, DEUTSCHLAND
Tel: +45 (0) 31 64 08 08 info@numatic-online.dk
www.numatic-online.dk

This Product has been comprehensively inspected and checked during every stage of its manufacture.
Including an in-depth electrical safety and functionality test.

Specification subject to change without prior notice
numatic.com © Numatic International Limited
915206 02/23 (A01)

References

• Numatic International Danmark
• Zuverlässige, leistungsstarke und nachhaltige Reinigungskonzepte | Numatic International Schweiz AG
• Home - Numatic International
• Commercial Start Page
• Zuverlässige, leistungsstarke und nachhaltige Reinigungskonzepte | Numatic Deutschland
• Matériel de nettoyage professionnel - Numatic - Des performances dignes de confiance
• Numatic

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