SEALEVEL 7905 3U Compact Interface User Manual

June 13, 2024
SEALEVEL

COMM+8.cPCI™
User Manual | 7905SEALEVEL 7905 3U Compact
Interface

Introduction

Overview
The Sea-level Systems COMM+8.cPCI is an eight-channel serial I/O adapter for Compact PCI compliant machines. The COMM+8.cPCI allows for connection to any device utilizing the RS-232 electrical interface, such as modems, data-entry terminals, and plotters.

Before You Get Started

What’s Included
The COMM+8.cPCI is shipped with the following items. If any of these items are missing or damaged, please contact Sea-level for replacement.

  • COMM+8.cPCI Serial I/O Adapter
  • HD-68 to eight DB-25 ‘Spider Cable’

Advisory Conventions

Warning
The highest level of importance used to stress a condition where damage could result to the product, or the user could suffer serious injury.
Important
The middle level of importance used to highlight information that might not seem obvious or a situation that could cause the product to fail.
Note
The lowest level of importance used to provide background information, additional tips, or other non-critical facts that will not affect the use of the product.

Card Setup

Clock Modes
The COMM+8.cPCI employs a unique clocking option that allows the end user to select from divide by 4 and divide by 1 clocking modes. This mode is selected at J1.
To select the Baud rates commonly associated with COM: ports (i.e. 2400, 4800, 9600, 19.2, … 115.2K Bps) place the jumper in the divide by 4 mode (silk- screen D4).

To select the maximum data rate (460.8K bps) place the jumper in the divide by 1 (silk-screen D1) position.

SEALEVEL 7905 3U Compact Interface - Fig2

Baud Rates and Divisors for the ‘D1’ Mode
The following table shows some common data rates and the rates you should choose to match them if using the adapter in the ‘Div1’ mode.

For this Data Rate Choose this Data Rate
1200 bps 300 bps
2400 bps 600 bps
4800 bps 1200 bps
9600 bps 2400 bps
19.2K bps 4800 bps
57.6 K bps 14.4K bps
115.2 K bps 28.8K bps
230.4K bps 57.6 K bps
460.8K bps 115.2 K bps

If your communications package allows the use of Baud rate divisors, choose the appropriate divisor from the following table:

For this Data Rate Choose this Divisor
1200 bps 384
2400 bps 192
4800 bps 96
9600 bps 48
19.2K bps 24
38.4K bps 12
57.6K bps 8
115.2K bps 4
230.4K bps 2
460.8K bps 1

Address and IRQ Selection
The COMM+8.cPCI is automatically assigned I/O addresses and IRQs by your motherboard BIOS. Only the I/O address may be modified by the user.
Adding or removing other hardware may change the assignment of I/O addresses and IRQs.

Installation

Software Installation
Windows Installation

Do not install the hardware until the software has been fully installed.
Only users running Windows 7 or newer should utilize these instructions for accessing and installing the appropriate driver via Sealevel’s website. If you are utilizing an operating system prior to Windows 7, please contact Sealevel by calling 864.843.4343 or emailing support@sealevel.com to receive access to the proper driver download and installation instructions.

  1. Begin by locating, selecting, and installing the correct software from the Sealevel software driver database.
  2. Type in or select the part number (#7905) for the adapter from the listing.
  3. Select “Download Now” for SeaCOM for Windows.
  4. The setup files will automatically detect the operating environment and install the proper components. Follow the information presented on the screens that follow.
  5. A screen may appear with text similar to: “The publisher cannot be determined due to the problems below: Authenticode signature not found.” Please click the ‘Yes’ button and proceed with the installation. This declaration simply means that the operating system is not aware of the driver being loaded. It will not cause any harm to your system.
  6. During setup, the user may specify installation directories and other preferred configurations. This program also adds entries to the system registry that are necessary for specifying the operating parameters for each driver. An uninstall option is also included to remove all registry/INI file entries from the system.
  7. The software is now installed, and you can proceed with the hardware installation.
  8. Refer to the Physical Installation section to connect and install your adapter.

All Sealevel Systems software drivers have been fully tested by Sealevel. Clicking ‘OK’ will not harm your system.
This is a notification that if you are upgrading from a previous driver version, you should remove the associated Device Manager hardware entries and reinstall the adapter after the installing the SeaCOM software.
Linux Installation
You MUST have “root” privileges to install the software and drivers.
The syntax is case sensitive.
SeaCOM for Linux can be downloaded here: https://www.sealevel.com/support /software-seacom-linux/.
It includes the README and the Serial-HOWTO help files (located at seacom/dox/howto). This series of files both explains typical Linux serial implementations and informs the user about Linux syntax and preferred practices.
User can use a program such as 7-Zip to extract the tar.gz file.
In addition, the software selectable interface settings can be accessed by referencing seacom/utilities/7905mode.
For additional software support, including QNX, please call Sealevel Systems’ Technical Support, (864) 8434343. Our technical support is free and available from 8:00 AM – 5:00 PM Eastern Time, Monday through Friday. For email support contact: support@sealevel.com.
Upgrading to the current SeaCOM driver

  1. Download the current driver using the instructions from above. Please take note of the destination directory it will save to.
  2. Uninstall the currently loaded driver SeaCOM driver found in the Control Panel. Prior to Windows Vista SeaCOM will be populated in ‘Add/Remove Programs’ list. In Vista and newer OSs it will be found in the ‘Programs and Features’ list.
  3. Navigate to the Device Manager and remove the Sealevel adapter by right clicking on the line item choosing ‘Uninstall’. Depending on your product, it can be found under either ‘Multiport Serial adapters’ or ‘Universal Serial Bus controllers’.
  4. Single port ISA cards and PCMCIA cards will need to be uninstalled under ‘Ports (COM & LPT)’.
  5. In the Device Manager under ‘Action’, choose ‘Scan for Hardware changes’. This will prompt the installation of the adapter and associate it with the newly installed SeaCOM driver.

Hardware Installation

The COMM+8.cPCI can be installed in any of the cPCI expansion slots and contains configuration options for each port that must be set for proper operation.

  1. Turn off PC power. Disconnect the power cord.
  2. Locate an available cPCI slot and remove the blank metal slot cover.
  3. Gently insert the COMM+8.cPCI into the slot. Make sure that the adapter is seated properly.
  4. Replace the cover.
  5. Install the Cable (CA-191)
  6. Connect the power cord.

Installation is complete.

Technical Description

The Sealevel Systems COMM+8.cPCI provides a PCI interface adapter with 8 RS-232 asynchronous serial ports for industrial automation and control applications.
The COMM+8.cPCI utilizes the 16C864 UART. This chip features programmable baud rates, data format, interrupt control and industry leading 128-byte transmit and receive FIFOs.
Connector Pin Assignments
DB-25 (RS-232 DTE) (DB25 Male)

Signal Name Pin # Mode
GND Ground 7
TD Transmit Data 2 Output
RTS Request To Send 4 Output
DTR Data Terminal Ready 20 Output
RD Receive Data 3 Input
CTS Clear To Send 5 Input
DSR Data Set Ready 6 Input
DCD Data Carrier Detect 8 Input
RI Ring Indicator 22 Input

Please terminate any control signals that are not going to be used. The most common way to do this is connect RTS to CTS and RI. Also, connect DCD to DTR and DSR. Terminating these pins, if not used, will help insure you get the best performance from your adapter.
HD-68 Connector Pin Assignments (HD-68 Female)

Port # 1 2 3 4 5 6 7 8
TD 1 9 19 27 35 43 53 61
RI 2 10 20 28 36 44 54 62
DCD 3 11 21 29 37 45 55 63
DTR 4 12 22 30 38 46 56 64
RTS 5 13 23 31 39 47 57 65
DSR 6 14 24 32 40 48 58 66
RD 7 15 25 33 41 49 59 67
CTS 8 16 26 34 42 50 60 68
GND 17 17 18 18 51 51 52 52

Specifications

Environmental Specifications

Specification Operating Storage
Temperature Range 0º to 50º C (32º to 122º F) -20º to 70º C (-4º to

158º F)
Humidity Range| 10 to 90% R.H. Non-Condensing| 10 to 90% R.H. Non- Condensing

Manufacturing
All Sea-level Systems Printed Circuit boards are built to UL 94V0 rating and are 100% electrically tested.
These printed circuit boards are solder mask over bare copper or solder mask over tin nickel.
Power Consumption

Supply line +12 VDC -12 VDC +5 VDC
Rating 125 mA 125 mA 210 mA

Mean Time Between Failures (MTBF)
Greater than 150,000 hours. (Calculated)
Physical Dimensions
The adapter conforms to the requirements of a 3U Adapter as set forth by the PCI SIG.

Appendix A – Troubleshooting

Sea-level Software is supplied with the Sea-level Systems adapter and will be used in the troubleshooting procedures. Using this Software and following these simple steps can eliminate most common problems, without the need to call Technical Support.

  1. Identify all I/O adapters currently installed in your system. This includes your on-board serial ports, controller cards, sound cards etc. The I/O addresses used by these adapters, as well as the IRQ (if any) should be identified.
  2.  Make sure the Sealevel Systems adapter is securely installed in a motherboard slot.
  3.  When running DOS or Windows 3.x refer to the Sealevel Software available for this adapter and this User Manual to verify that the Sealevel Systems adapter is configured correctly. This software contains a diagnostic program ‘SSD’ that will verify if an adapter is configured properly. This diagnostic program is written with the user in mind and is easy to use.
  4. For Windows 95/98/ME/NT/2000/XP, the diagnostic tool ‘WinSSD’ is installed in the SeaCOM folder on the Start Menu during the setup process. First find the ports using the Device Manager, then use ‘WinSSD’ to verify that the ports are functional.
  5. Always use the Sealevel Systems diagnostic software when troubleshooting a problem. This will eliminate any software issues from the equation.

If these steps do not solve your problem, please call Sealevel Systems’ Technical Support, (864) 8434343. Our technical support is free and available from 8:00 A.M.- 5:00 P.M. Eastern Time Monday through Friday. For email support contact support@sealevel.com.

Appendix B – How To Get Assistance

Please refer to Appendix A – Troubleshooting prior to calling Technical Support.

  1. Read this manual thoroughly before attempting to install the adapter in your system.
  2. When calling for technical assistance, please have your user manual and current adapter settings. If possible, please have the adapter installed in a computer ready to run diagnostics.
  3. Sea-level Systems maintains a Home page on the Internet. Our home page address is www.sealevel.com. The latest software updates, and newest manuals are available via our FTP site that can be accessed from our home page.
  4. Technical support is available Monday to Friday from 8:00 AM to 5:00 PM Eastern time.

Technical support can be reached at 864-843-4343.
RETURN AUTHORIZATION MUST BE OBTAINED FROM SEALEVEL SYSTEMS BEFORE RETURNED MERCHANDISE WILL BE ACCEPTED. AUTHORIZATION CAN BE OBTAINED BY CALLING SEALEVEL SYSTEMS AND REQUESTING A RETURN MERCHANDISE AUTHORIZATION (RMA) NUMBER.

Appendix C – Electrical Interface

RS-232
Quite possibly the most widely used communication standard is RS-232. This implementation has been defined and revised several times and is often referred to as RS-232 or EIA/TIA-232. The IBM PC computer defined the RS-232 port on a 9 pin D sub connector and subsequently the EIA/TIA approved this implementation as the EIA/TIA-574 standard. This standard is defined as the 9-Position Non-Synchronous Interface between Data Terminal Equipment and Data Circuit-Terminating Equipment  mploying Serial Binary Data Interchange. Both implementations are in widespread use and will be referred to as RS-232 in this document. RS-232 is capable of operating at data rates up to 20 Kbps at distances less than 50 ft. The absolute maximum data rate may vary due to line conditions and cable lengths. RS-232 is a single ended or unbalanced interface, meaning that a single electrical signal is compared to a common signal (ground) to determine binary logic states. The RS-232 and the EIA/TIA-574 specification define  wo types of interface circuits, Data Terminal Equipment (DTE) and Data Circuit-Terminating Equipment (DCE). The ULTRA COMM+2I.PCI is a DTE device.

Appendix D – Asynchronous Communications

Serial data communications implies that individual bits of a character are transmitted consecutively to a receiver that assembles the bits back into a character. Data rate, error checking, handshaking, and character framing (start/stop bits) are pre-defined and must correspond at both the transmitting and receiving ends.
Asynchronous communications is the standard means of serial data communication for PC compatibles and PS/2 computers. The original PC was equipped with a communication or COM: port that was designed around an 8250 Universal Asynchronous Receiver Transmitter (UART). This device allows asynchronous serial data to be transferred through a simple and straightforward programming interface. A start bit, followed by a pre-defined number of data bits (5, 6, 7, or 8) defines character boundaries for asynchronous communications. The end of the character is defined by the transmission of a pre-defined number of stop bits (usually 1, 1.5 or 2). An extra bit used for error detection is often appended before the stop bits.

SEALEVEL 7905 3U Compact Interface - Fig3

This special bit is called the parity bit. Parity is a simple method of determining if a data bit has been lost or corrupted during transmission. There are several methods for implementing a parity check to guard against data corruption. Common methods are called (E)ven Parity or (O)dd Parity. Sometimes parity is not used to detect errors on the data stream. This is referred to as (N)o parity. Because each bit in asynchronous communications is sent consecutively, it is easy to generalize asynchronous communications by stating that each character is wrapped (framed) by pre-defined bits to mark the beginning and end of the serial transmission of the character. The data rate and communication parameters for asynchronous communications have to be the same at both the transmitting and receiving ends. The communication parameters are baud rate, parity, number of data bits per character, and stop bits (i.e.,9600,N,8,1).

Appendix E – Silk Screen

SEALEVEL 7905 3U Compact Interface - Fig4

Appendix F – Compliance Notices

Federal Communications Commission (FCC) Statement
** This equipment has been tested and found to comply with the limits for Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a  commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in such case the user will be required to correct the interference at the users expense.
EMC Directive Statement**
Products bearing the CE Label fulfill the requirements of the EMC directive (89/336/EEC) and of the low-voltage directive (73/23/EEC) issued by the European Commission. To obey these directives, the following European standards must be met:

  • EN55022 Class A – “Limits and methods of measurement of radio interference characteristics of information technology equipment”
  • EN55024 – “Information technology equipment Immunity characteristics Limits and methods of measurement”.

This is a Class A Product. In a domestic environment, this product may cause radio interference in which case the user may be required to take adequate measures to prevent or correct the interference.
Always use cabling provided with this product if possible. If no cable is provided or if an alternate cable is required, use high quality shielded cabling to maintain compliance with FCC/EMC directives.

Warranty

Sealevel’s commitment to providing the best I/O solutions is reflected in the Lifetime Warranty that is standard on all Sealevel manufactured I/O products. We are able to offer this warranty due to our control of manufacturing quality and the historically high reliability of our products in the field. Sealevel products are designed and manufactured at its Liberty, South Carolina facility, allowing direct control over product development, production, burn- in and testing. Sea-level achieved ISO-9001:2015 certification in 2018.
Warranty Policy
Sealevel Systems, Inc. (hereafter “Sealevel”) warrants that the Product shall conform to and perform in accordance with published technical specifications and shall be free of defects in materials and workmanship for the warranty period. In the event of failure, Sealevel will repair or replace the product at Sealevel’s sole discretion. Failures resulting from misapplication or misuse of the Product, failure to adhere to any specifications or instructions, or failure resulting from neglect, abuse, accidents, or acts of nature
are not covered under this warranty.
Warranty service may be obtained by delivering the Product to Sealevel and providing proof of purchase.
Customer agrees to ensure the Product or assume the risk of loss or damage in transit, to prepay shipping charges to Sealevel, and to use the original shipping container or equivalent. Warranty is valid only for original purchaser and is not transferable.
This warranty applies to Sealevel manufactured Product. Product purchased through Sealevel but manufactured by a third party will retain the original manufacturer’s warranty.
Non-Warranty Repair/Retest
Products returned due to damage or misuse and Products retested with no problem found are subject torepair/retest charges. A purchase order or credit card number and authorization must be provided in ordeto obtain an RMA (Return Merchandise Authorization) number prior to returning Product.
How to obtain an RMA (Return Merchandise Authorization)
If you need to return a product for warranty or non-warranty repair, you must first obtain an RMA number. Please contact Sealevel Systems, Inc. Technical Support for assistance:

Available Monday – Friday, 8:00AM to 5:00PM EST
Phone 864-843-4343
Email support@sealevel.com 

Trademarks
Sealevel Systems, Incorporated acknowledges that all trademarks referenced in this manual are the service mark, trademark, or registered trademark of the respective company.

© Sealevel Systems, Inc. 7905 Manual
SL9074 10/2022

References

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