ICM870-9A Soft Start Motor Controller User Guide

ICM870-9A/16A
Soft Starters

ICM870-9A Soft Start Motor Controller

INSTALLATION, OPERATION & APPLICATION GUIDE
For more information on our complete range of American-made products – plus wiring diagrams, troubleshooting tips and more, visit us at www.icmcontrols.com

DYNAMIC
START DELAY BUILT IN!

FEATURES

• Starting current reduction and self-learning algorithm
• Built-in start capacitor
• Over-current protection
• Over/under voltage monitoring
• Diagnostic indicators
• Sealed enclosure

SPECIFICATIONS

Semi-Conductor Soft-Start Motor Controller, Form 2, Bypassed Controller

• SCCR: 5kA
• Ue = 240 VAC
• Ui = 240 VAC
• Uimp = 4kv
• FCC 47 CFR Part 15 Subpart B: 2021, Class B
• Pollution degree 3

Input (L1, L2) – 100-240 VAC 50/60Hz

• Over voltage limits: 115 VAC nominal = 140 VAC, 240 VAC nominal = 264 VAC
• Under voltage limits: 115 VAC nominal = 95 VAC, 240 VAC nominal =195 VAC

Outputs: Compressor

• Solid state/relay
• Current: Max. nominal = 9 FLA for ICM870-9A, 16 FLA for ICM870-16A
• Over current limits: ICM870-9A = 11.25A, ICM870-16A = 20A

Environmental:

• Ambient temperature:
  40°C @ 16 FLA, 8 hour duty
  50°C @ 16 FLA, Temporary duty –
  F = 30% (3 mins ON and 7 mins OFF); S = 6 (6 cycles per hour)

• Storage temperature: -40°F to 149°F (-40°C to 65°C)

• Humidity: 0-95% non-condensing

• Enclosure: IP65

• Dimensions: 7.60” x 3.20” x 2.10”

• Screw hole center points: 7.00” x 1.97”

IMPORTANT SAFETY INFORMATION

HIGH VOLTAGE WARNING – Always turn off power at the main service panel before installing.
CAUTION: The ICM870 must be mounted in an area where it will not be exposed to water or the elements. Exposure of the ICM870 soft start to water can cause failure of the control and is a risk for fire or other electrical safety hazards.
Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical Amperes, 240 V maximum when protected by a circuit breaker having not more than 40 A, 240 volts maximum Installation of any ICM870 soft start must be done by a certified HVAC technician or licensed electrician. All installations are to be done in accordance with local, state, and national electrical codes.
WARNING: Using an undersized generator or invertor with the ICM870 soft start can result in a dangerous condition. Always size your generator or inverter appropriately for your application.

APPLICATION

The ICM870 is intended for Marine, Recreational Vehicle, and commercial applications. The ICM870 integrates compressor in-rush current over startup time, thus reducing peak current demand on a power supply source (generator or other). The ICM870 will monitor system health including voltage, current, compressor startup and self integrity. Upon a fault condition, the ICM870 will halt operation and initiate a 4-minute anti-short cycle routine while providing diagnostic fault information by means of an LED indicator.

ICM870 COMPARABLE AMPERAGE CROSSES

The ICM870 models cross to the comparable amperage models from the following manufacturer’s:

• Micro-Air (Easy Start)
• Dometic (Smart Start)
• Carlo Gavazzi (Smooth Starter)
• Network RV (Soft Start)
• Hyper Engineering (Sure Start)

STANDARD AND TEST RESULTS

• UL 60947-4-2
• IEC 60947-4-2: 2020
• CAN ICES-003(B) / NMB-003(B)
• IEC 61000-4-2, Class 3 air, Class 2 contact
• IEC 61000-4-3, Class 3
• IEC 61000-4-4, Class 3
• IEC 61000-4-5, Class 3
• IEC 61000-4-6, Class 3
• IEC 61000-4-8, Class 4
• IEC 61000-4-11, Class 2
• Altitude: 2000 m
• 9A: AC-58b: 9-180: 420
• 16 A: AC-58b: 16-180: 420
• IP65

LED INDICATORS

START = Green • RUN = Green • FAULT = Red (flashing)

FLASH CODES

FOR RESIDENTIAL A/C ’s
WIRING DIAGRAM (GENERAL LAYOUT)

WIRING DIAGRAM (GENERAL LAYOUT)

Special attention should be made with respect to the termination of the field wiring leads, only at terminals suitable for a 90°C wire at minimum.

TYPICAL INSTALLATION

NOTE: For Trane or American Standard units, T1 and T2 are labeled differently from Figure 1. Wire according to Figure 3 for those units.
Step #1 Connect the (ICM870 RED WIRE) > to the run capacitor terminal (c/common/T2). See Figure 3 for Trane and American Standard.
Step #2 a) Disconnect factory installed compressor run wire from the contactor terminal (T2). See Figure 3 for Trane and American Standard.
b) Splice the (ICM870 BROWN WIRE) > to the compressor run wire previously disconnected in (Step 2A)
If there is a Start Capacitor and/or Start Relay already in place, disconnect them prior to installing the ICM870.
Step #3 Connect the (ICM870 BLUE WIRE) > to the run capacitor terminal (herm/hermetic/start)
Step #4 Connect or splice the (ICM870 BLACK WIRE) > to the contactor terminal (T1). See Figure 3 for Trane and American Standard.

INSTALLATION
Step #1 a) Disconnect factory installed compressor run wire from the common run capacitor / L2 terminal
b) Splice the ICM870 BROWN WIRE > to the factory installed compressor run wire previously disconnected in step #1A. If there is a Start Capacitor and/or Start Relay already in  place, additional steps will be required to disconnect them.
Step #2 ICM870 RED WIRE > to the run capacitor (c/common/L2) terminal
Step #3 Connect the ICM870 BLUE WIRE > to the run capacitor (herm/hermetic/start) terminal
Step #4 Splice the ICM870 BLACK WIRE > with the factory install compressor Overload Switch wire (OL/L1)

WIRING DIAGRAM FOR TRANE & AMERICAN STANDARD HVAC UNITS

WHICH MODEL DO I NEED?

ICM870-9A: For AC’s with a Compressor Rated Load Amps (RLA) of up to 9A
ICM870-16A: For AC’s with a Compressor Rated Load Amps (RLA) of 9.1-16A
ICM870-32A: For AC’s with a Compressor Rated Load Amps (RLA) of 16.1-32A
This chart reflects average conversions of Single-Phase Air Conditioning and Heat Pump Tonnage, BTU’s, HP, and RLA. Please refer to your user manual or service panel to determine your actual RLA before deciding which model ICM870 you need.
Air Conditioning & Heat Pump Loads – Average

• NOTE: for 3-ton units, use ICM870-32A if RLA exceeds 16A

7313 William Barry Blvd., North Syracuse, NY 13212
800.365.5525
www.icmcontrols.com
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