GYS 37LG Battery Chargers & Body Repair Arc Welding Machine User Manual

June 4, 2024
GYS

37LG Battery Chargers & Body Repair Arc Welding Machine
User Manual GYS 37LG Battery Chargers amp Body Repair Arc Welding
MachinePOWERDUCTION 37LG / 39LG / 50LG

37LG Battery Chargers & Body Repair Arc Welding Machine

ASSEMBLY

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig| GYS 37LG Battery
Chargers &amp Body Repair Arc Welding Machine - fig1
---|---
GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig2| GYS 37LG Battery
Chargers &amp Body Repair Arc Welding Machine - fig3
GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig4| GYS 37LG Battery
Chargers &amp Body Repair Arc Welding Machine - fig5

37LG (si option chariot / if trolley option)

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig6| GYS 37LG Battery
Chargers &amp Body Repair Arc Welding Machine - fig7
---|---

IMPOUNDMENT OF THE RESERVOIR

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig8GYS 37LG Battery
Chargers &amp Body Repair Arc Welding Machine - fig9GYS 37LG Battery Chargers &amp Body Repair Arc Welding
Machine - fig10GYS 37LG
Battery Chargers &amp Body Repair Arc Welding Machine -
fig11

Reaction of the indicator lights

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig24

 Indicator status

| Light on
| Flashing slowly
| Flashing quickly
| Off

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig30

SAFETY INSTRUCTIONS

This manual contains safety and operating instructions, to be followed for your safety. Please read it carefully before using the device for the first time and keep it in a safe place for future reference. Read and understand the following safety recommendations before using or servicing the unit. Any change or servicing that is not specified in the
instruction manual must not be undertaken. The manufacturer is not liable for any injury or damage caused due to non-compliance with the instructions featured in this manual. If there is any issue or uncertainty, please consult a qualified individual to operate the equipment correctly. This machine may only be used to heat ferrous materials within the limits indicated on the equipment and manual. The operator must observe the safety precautions. In case of inadequate or unsafe use, the manufacturer cannot be held liable for damage or injury. Any other use not specified in this manual is forbidden and possibly dangerous. The product is semi-automatic and requires the presence of
an operator.
This unit can be used by children aged 8 or over and by people with reduced physical, sensory or mental capabilities or lack of experience or knowledge, if they are properly monitored or if instructions for using the equipment safely have been read and risks made aware of. Children must not play with the product. Cleaning and maintenance should not be performed by an unsupervised child. Do not use the charger if the main cable or plug is damaged. Do not cover the device.
**Fire and explosion risks!

**

  • Do not use the device in an explosive atmosphere.
  • Keep gas canisters or other pressurized gas containers away from the induction heating machine.


Warning, heat, and flame risk.

  • Do not overheat parts and adhesives.
  • Be wary of fire, and keep a fire extinguisher in the vicinity.
  • Do not position the machine on, or near flammable surfaces.
  • Do not position the machine near flammable materials.

Warning ! Very hot surface. Risk of burns.

  • The parts and pieces that have just been heated are hot and may cause burns when manipulated.
  • Do not touch any hot parts with your hands.
  • Wait for the parts and pieces to cool down before handling them.
  • Check that jewelry (such as wedding rings) or other metal pieces do not get close to the induction heating machine or the inductor when switched on.
  • Remove any jewelry or any metal object from yourself before using this machine
  • People with metal implants should not use this machine.
  • In case of burns, rinse with water abundantly and see a medical doctor as soon as possible.

The generosity of the gas fumes

  • Keep your head away from the fumes, do not inhale.
  • If working inside, ventilate the area or use a fume extractor to evacuate the gases and fumes.
  • Induction heating of certain materials such as adhesives and flux can generate fumes and gases. Breathing these fumes and gases can be dangerous for your health. For example, heating urethane  generates a gas: hydrogen cyanide, potentially mortal for humans.
  • If the ventilation is insufficient, use an approved respiratory unit.
  • Read the safety data sheets (MSDS) and the manufacturer’s instructions for adhesives, flux, metals, consumables, coatings, cleaning agents, corrosives, and paint strippers.
  • Do not use the heater on parts being degreased or sprayed. The heat might react with fumes and generate highly toxic gases.
  • Work in a confined area only if it’s well ventilated, or use an approved respiratory/filtration unit. Make sure that a qualified person is around to watch over you. The fumes and gases released while heating can replace oxygen or air, causing accidents or death. Check the quality of the air you’re breathing
  • Do not overheat metals, such as galvanized steel, covered with lead or cadmium, unless the coating is removed from the surface before it’s heated, the area is well-ventilated, and if needed,  use an approved filtration/respiratory unit. Foundry pieces and all metals containing such elements may generate toxic fumes if overheated.
  • Check the MSDS for temperature-related details.

Warning, electrical danger
Warning! Major magnetic field. People wearing active or passive implants must be informed.
No further protective steps are required when the machine is used on its own. Further restrictions and/or protective measures may be necessary in other cases. After maintenance, the magnetic field levels must be checked before the machine is used again.
When switched on, never put the inductor near the head or vital organs.
Caution: Danger of optical radiation when the heated metal elements reach fusion.
People wearing pacemakers are advised to not come close to the machine. Risk of disruption of pacemaker operations when close to the machine. Consult a doctor before getting close to induction heaters.

Risk of metal or adhesive projections

  • ****Wear approved protective goggles with lateral protections, or protect the whole face with a screen.
  • ****Wear protective clothing.
  • ****Wear gloves.

Do not obstruct the machine’s air intake, which facilitates air circulation. Check the installation chapter before using the device.
Connection:

  • This machine must be connected to an earthed socket.
  • ****These Class A devices are not intended to be used in a residential site where the electric current is supplied by the public network, with a low voltage power supply. There may be potential difficulties in ensuring electromagnetic compatibility on these sites, because of the interferences, as well as radio frequencies.

This hardware is compliant with the IEC 61000-3-12. This equipment complies with the IEC 61000-3-11.
Maintenance:

  • If the power cable is damaged, it must be replaced by the manufacturer, its after-sales service, or an equally qualified person to prevent danger.
  • Warning! Always disconnect from the mains before performing maintenance on the device.
  • High Voltage and Currents inside the machine.
  • If the internal fuse is melted, it must be replaced by the manufacturer (GYS’ dedicated sales service) or by an equally qualified person to prevent any accidents.
  • Remove the casing on a regular basis, to remove any excess dust. Take this opportunity to have the electrical connections checked by a qualified person, with an insulated tool.
  • Do not use solvents or any aggressive cleaning products.
  • Clean the device’s surfaces with a dry cloth.

Regulations:

  • The device complies with European directives.
  • The certificate of compliance is available on our website.
  • EAC Conformity marking (Eurasian Economic Community).
  • Equipment in compliance with British requirements. The British Declaration of Conformity is available on our website (see home page).
  • Equipment in conformity with Moroccan standards.
  •  The declaration C م (CMIM) of conformity is available on our website (see cover page).

Waste management:
This product should be disposed of at an appropriate recycling facility. Do not throw it away in a domestic bin.

 TRUMAN symbol «This product should be recycled appropriately».
PRODUCT IDENTIFICATION
At the back of the product, there is an identification plate on which the CE marking is affixed:

  • Name and address of the manufacturer
  • Date of manufacture
  • Model
  • Product Type
  • Operating Voltage

This data must be specified for each maintenance intervention, or if spare parts are requested.

PRODUCT SPECIFICATIONS

Rated input voltage| 37LG| 39LG 5OLG
---|---|---

165 V – 265 V

Rated frequency|

50 Hz – 60Hz

Number of conductors|

1 Phase + Ground

Rated input current|

21.2 – 13.2 A

| 25 – 20 A
Rated input power| 3 700 W| 3 700 W| 5 200 W
Processing frequency| 15-30 kHz, microprocessor controlled.| 20-60 kHz, microprocessor controlled.
Rated output power| 1 800 W| 1 800 W| 2 800 W
Length of the power cable| 2 m| 4 m| 8 m
Length of lance| 2 m| 3 m| 3 m
Tank capacity| 1,5 liters| 7 liters
Coolant| Special welding liquid
coolant 5 I (ref. 062511)| Special welding liquid coolant 10 I (ref. 052246)
Protection class| IP 21
Minimum dimensions generator set| 45 kVA| 6,5 kVA
Weight (with accessories + liquid)| 15 kg| 50 kg| 70 kg
Dimensions| 45 x 28,5 x 25 cm| 53 x 70 x 37 cm| 88 x 59 x 59 cm
Internal fuse| –| T4 A – 250 VAC – 5×20| T4 A – 250 VAC – 5×20

DESCRIPTION OF THE MACHINE (FIG I, II & III)

1 Heat authorization illuminated button
2 Main switch
3 Heating power indicator (1 kW — 5 kW).
4 Heating power settings or temperature unit button
5 Cooling liquid temperature
6 An inductor or machine fault indicator
7 Cooling circuit warning alarm indicator
8 Machine or cooling circuit thermal protection indicator
9 Inductor change indicator
10 Inductor change mode activation button
11 Lance button: start the heat
12 LED work light (illuminates the heating point)
13 Lance attachment. For a 27 mm spanner
14 Lance attachment. For a 32 mm spanner
15 Adaptor
16 Inductor
17 Complete inductor

FIRST USE

The POWERDUCTION 50LG is supplied with an 8 m power cable fitted with 5 poles 32 A 50Hz/60Hz plug. For optimal performance, the machine must be connected to a power supply network with 32 A protection and protected according to the applicable standards. The product is supplied with a 32A to 16A adapter. It allows the machine to operate on a 16 A plug with proper protection for short periods e.g. to remove seized bolts (see connection instructions).
The POWERDUCTION 37LG and 39LG are supplied with power cable (37LG: 2 m,39LG: 4m) fitted with 2 poles +earth 16 A 50Hz/60Hz plug.

  1. Once the product is assembled, place the lance on its support (50LG) or so that it points upwards (39 & 37LG). Remove the cap of the lance and the cap of the tank. Remove the torch cap and the tank cap.
  2. Fill up the tank to the maximum using cooling liquid.
  3. Place the torch above a bucket.
  4. Connect the machine to the mains. Switch on the machine (1).
  5. The machine starts and will systematically display Error 7.
  6. Press the accessory change button (10) twice. The purge cycle takes 5 seconds (a loading icon should be displayed during it) and a double «beep» sound indicates completion.
  7. As soon as the liquid is coming out of the torch, stop the torch by pressing the torch button, the accessory change button, or the heat authorization button. Or wait for «E-6» to be displayed. If Error 7 is displayed, start again from step 6 (five times max, see default E-7 explanation).
  8. Screw the inductor using a maximum coupling of 7Nm.
  9. Press the accessory change button (10) twice. The purge cycle takes 5 seconds (a loading icon should be displayed during it) and a double «beep» sound indicates completion.
  10. The temperature of the cooling liquid and the power instruction is displayed.
  11. Top up the tank with cooling liquid if required.
  12. Close the tank using the cap supplied with the accessories. The machine is now ready to be used.

Solving fault E-7
If the issue remains, check that the pump is working correctly or that the pipe is not blocked. After five unsuccessful purge cycles, it is possible to:

  • Stretch the torch above the machine to clear any pocket of water and for the pump to kick in.
  • Put the machine at a 30° angle towards the torch.
  • It is possible to blow the torch. Use an air blower and a cloth to keep it waterproof and avoid projections.- Re-attempt one or two cycles after each action.

If the issue remains, check that the pump is working correctly or that the pipe is not blocked.

INSTRUCTIONS

  1. Set the main switch (1) to ON. The machine initializes in 2 seconds.
  2. Press the heat authorization button (2) as described on page 11. The indicator on button (2) and the lance support LED (12) both switch on, indicating that the machine is ready to operate.
  3. Position the inductor (13) flat on the workpiece (place the open part of the ferrite towards the workpiece).
  4. Press the button (11) on the lance to start the heating; if necessary move the inductor to heat a larger area. Two indicators indicate that the heating is active:
    – The brightness of the LED illuminating the inductor (12) decreases*.
    – The minimum power indicator light on the heating power indicator (3) flashes quickly (in HI mode both min & max lights flash).

It is possible to change the rated power during the heating.
The heating set point can be set to Hi. The power is identical to the 100% mode but the Powerduction behaves differently:

  • At 100%: he wears the part red and maintains the right power for a few seconds before slowly reaching its maximum power.
  • In Hi mode: it rises to its maximum power regardless of the condition of the room to be heated. Remain very vigilant, the heating is strong and fast and may damage the part without control of this mode. The display provides a continuous update of the cooling liquid temperature (max 60°C/140°F).
  • During the powering up phase, the pump and the cooling fan activate for a few seconds, to check that they are working properly.
  • After the heating stops, let the cooling circuit operate to cool down the inductor, before switching off the machine.
  • To modify the cooling liquid temperature unit, press and hold both settings buttons (4) until the desired unit is displayed(“-F-”=Farenheit /“-C-” = Celsius). Release the buttons, and the change is saved and in effect.

The machine has been designed to minimize the risks due to electromagnetic fields. Some residual risks persist and it is recommended to observe a security distance between the inductor and the operator’s head/torso.
Heat on standby
For security reasons, the product deactivates the heat authorization after 5 minutes of inactivity. The heat authorization button indicator and the lance support LED both switches off.
To reactivate the machine, press the heat authorization button (2) or press and hold the lance button (11) for 1 second. This feature is disabled after 20 minutes of inactivity.
It allows the user to stay in a working position without the need to reach for the machine.

INDUCTOR PRESERVATION

The heated metal radiates heat onto the inductor at the square of the temperature to which it is heated. The inductor is therefore highly exposed. When the metal is dark red, the temperature is below 850°C. If it turns bright red/ orange, the temperature exceeds 1000°C. If it turns white, the temperature exceeds 1200°C (the chart below is available in color on the website manual).

GYS 37LG Battery Chargers amp Body Repair Arc Welding Machine -
figTo preserve the inductor and extend its life, it is necessary to keep the temperature around 850°C as much as possible and avoid prolonged use.
The ferrite included in the inductor has a higher coefficient of expansion than its mechanical support. Excessive heating of the inductor causes distortion to the ferrite. It is up to the user to avoid this excessive heating.
Therefore, inductors are consumables to which the warranty does not apply.

WARNING LIGHTS

  • Indicator 6 signals a machine/inductor fault.
  • Indicator 7 signals a cooling circuit liquid flow fault.
  • Indicator 8 signals the thermal protection of the power block or the excessive temperature of the cooling liquid.

Wait for the indicator to switch off and the machine is ready to operate. Display 5 displays the fault code :

Fault code Cause
E – 1 The heat authorization button (2) is stuck. In short-circuit or

mechanically blocked.
E – 2| The Lance button (11) is stuck.| In short-circuit or mechanically blocked.
E – 3| Keypad buttons are stuck (9) and (11).| In short-circuit or mechanically blocked.
E – 4| Inductor intensity is too high or not compatible.| Faulty lance or inductor in short circuit.
E – 5
| Inductor intensity is too low.| The inductor is not screwed properly or faulty lance.
E – 6| Flow is too high >6 limin.| Pierced hose or missing inductor.
E – 7| Flow too low <4 limin.| The hose is pinched or obstructed, the pump does not operate.
E – 8| Internal fault.| Disconnected flat command cable.
E – 9| Voltage network fault.| The network voltage is too low under 165 V.
– – –| Overvoltage fault.| Voltage above 300 V. sector.
For E-4, E-5, and E-8 faults, restart the unit to correct the fault.

NB: In the event of a warning alarm, the machine does not work.
The machine is fitted with several protection systems against electrical overcharge and cooling faults. The thermal protection of the inductor is mainly used when heating stainless steel, copper, or aluminum parts. To reactivate the machine, simply wait for the cooling phase to end. For other protections, switch off the machine using the main switch and switch it back on.
For fault alarms, E-6 and E-7, check that there is no leak or an obstructed/broken hose, that the pump is not blocked or deactivated, and that there is enough cooling liquid in the tank. If the problem appears to have been rectified,  press the «inductor change» button twice (10). The cooling circuit is performing a purge cycle. It is ready to operate.

**TIME DELAY MODE***

The “Timing” function allows you to control the heating time of the Powerduction. The time is adjustable from 1 to 30 s.
To enter this mode:

  1. Press the heating authorization button (2). Its indicator light comes on.
  2. Then press both power adjustment buttons (4) simultaneously. The display shows “SEC” then “T 00” or “SEC” then “ON” if a time has already been set.
  3.  The power setting buttons (4 ) become time setting buttons. Change the setpoint from time to time as desired.
    **** If the time value has not been changed beyond 3 seconds and still shows “T 00”, the Powerduction returns to normal mode.

Use in “Timer” mode:
Once the time setpoint has been selected, the product is ready for operation. The lighting LED (12) is lit.

  1.  Press the lance button (11). The intensity of the LED (12) decreases to indicate that the heating is active.
  2.  The heating stops at the end of the time limit. As long as the lance button (11) is pressed, the LED (12) and the heating enable button (2) flash to warn that the power is off. Adjust the time setpoint if necessary.
  3.  Press the lance button (11) for a new heating cycle.

Exit the “Timer” mode
The mode remains active at all times, even when the Powerduction has switched off and then on again.

  1. To exit the mode, set the time setpoint on ∞ or press both power control buttons (4) simultaneously. The Powerduction returns to normal operating mode. The display shows “SEC” then “OFF”.

A special feature of the power setting in this mode
As explained, in normal use mode the setting buttons allow you to change the power while in this mode they change the time setpoint. To change the power without leaving the mode:

  1. Press the heating authorization button (2). Its green light goes out.
  2. The setting buttons (4) allow you to change the power. Adjust the power.
  3. Press button (2) again. Its indicator light comes on again. The setting buttons (4) become the time setting again.

«ACCESSORY CHANGE» MODE

GYS 37LG Battery Chargers amp Body Repair Arc Welding Machine - fig
1

This mode is accessible only if the heating isn’t activated (the green button is switched off).

  1. Press the button (10), the pump stops and the LED (9) switches on.

  2. Place the lance on its supports and put the cable on the ground (to prevent loss of cooling liquid).

  3. If the Powerduction is equipped with a complete inductor, unscrew it with the key of 27 (supplied with the product). If it is equipped with a simple inductor, unscrew it manually and then unscrew the adapter if necessary.
    The Powerduction 37LG is equipped with a fixed connection S, it cannot be unscrewed.

  4. Depending on the choice of the new inductor: screw on a complete inductor using the wrench supplied or screw on the appropriate adapter (7 N.m max) and then screw on the new inductormanually.

  5. Press the button again (10).

The pump activates. For 5 seconds, the LEDs display a waiting pattern.
If the flow is correct, the machine emits a double «BEEP» and the product is ready to operate.
Otherwise, a fault is displayed (refer to the fault code table).

  • Valid only for Powerduction versions of V4 program versions. Previous versions are not equipped with this function.
    Inductors and Adapters
    The Powerduction 37LG is equipped with a fixed connection S and is supplied as standard with the S90 inductor.
    The Powerduction 39LG and 50LG are delivered with the complete C20/B1 inductor. The other accessories are optional, they extend the heating possibilities to a wide range of applications.

GYS 37LG Battery Chargers amp Body Repair Arc Welding Machine - fig
3

«PURGE» MODE (39LG & 50LG)
This mode is only available if the heat is not activated (the green switch is off).

  1. Push the button (10), the pump stops and the LED (9) lights up.
  2. Position the torch on its support and place the cable on the floor (to avoid liquid spillage).
  3. Unscrew the accessory using key 27 (supplied with the machine).
  4. Push and hold the heat authorization button (2) for 3 seconds until it lights up.
  5. Place the torch button above a bucket with a capacity of 10l minimum.
  6. Push the torch button (11). The pump activates until the debit falls under 1l / minute or for 2 minutes. The machine displays the debit in decilitre per minute.
  7. To interrupt the pump during the cycle, push any button.
  8. To empty the cooling circuit, use a blower to blow air (30PSI) at the end of the torch until you can hear the air flowing or projections of liquid coming out of the tank.
  9. To empty the tank, use a pump or push the machine forward in order to have it at an angle.GYS 37LG Battery Chargers amp Body Repair Arc Welding Machine - fig4
  10.  To top up the cooling liquid, refer to the installation instructions.

It is recommended to change the cooling liquid every year, otherwise, you may damage the POWERDUCTION’s lance. Prefer the use of the special welding coolant offered with Powerduction (see § Maintenance).

«PURGE» MODE (37LG)

This mode is only available if the heat is not activated (the green switch is off).

  1. Place the inductor, making sure it points upwards. Place the cable on the floor to avoid liquid spillage.
  2. Unscrew the accessory manually.
  3. Place the torch button above a bucket with a capacity of 10l minimum.
  4. To empty the tank, place the product button above a bucket with a capacity of 10l minimum and lean the product on the back.

It is recommended to change the cooling liquid every two years, otherwise, you may damage the Powerduction’s lance.

COOLING CIRCUIT AND «FORCED COOLING» MODE (39LG & 50LG)

To prevent the cooling liquid’s temperature from rising, the cooling fan starts, in any event, when the liquid’s temperature reaches 35°C (95°F). As soon as the temperature goes below that, the cooling fan switches off. During long periods of use, the POWERDUCTION has a forced cooling mode. To activate it :

  1. Set the main switch (1) to ON. The machine initializes in 2 seconds.
  2. Press the activation button (2) as described on page 5. The indicator on button (2) and the lance support LED (12) both switch on, indicating that the machine is ready to operate.
  3. Hold (>3 seconds) the button (10). The « Forced cooling» mode is activated. The cooling fan then starts automatically. The cooling fan will be audible and the «Fan ON» message will appear on the display.

To stop the «Forced cooling», press the activation button to stop the heating or hold the button (10) again. The message «Fan OFF» is displayed.

MAINTENANCE

General recommendations

  • It is recommended to change the cooling liquid every two years, otherwise, you may damage the Powerduction’s lance.
  • Prefer the use of the special welding coolant offered with Powerduction. Do not use automotive fluids, only coolants with low electrical conductivity.
  • Prefer the use of the special welding coolant offered with Powerduction. Do not use automotive fluids, only coolants with low electrical conductivity.

Recommended tightening torque for power screws

Screw dimensions| M5| M6| M8| M10| hose clamp| Gaz 1/4 3/8 Gaz| M28| M32| Inductor 16/22
---|---|---|---|---|---|---|---|---|---
Material| steel| steel| brass| brass| | | copper| copper| copper
Couple| 4 Nm| 6 Nm| 7 Nm| 7 Nm| 2,5 Nm| 4 Nm| 7 Nm max| 7 Nm max| by hand,
4 Nm max

  • It is essential that the maintenance of the product is performed by qualified, authorized staff, that is fully aware of the recommendations outlined in this manual.
  • Never clean, lubricate or perform maintenance on the product when it’s being used.
  • Before any maintenance work, set the On / Off switch to « 0 » to switch off the machine, .then disconnect it from the mains power supply to prevent any electrical shock or other risks resulting from improper handling.
  • Do not wear rings, watches, jewelry, hanging clothes (e.g. ties), torn clothes, scarves, unbuttoned or unzipped jackets, or anything that could get caught during the operation of the machine
  • Rather wear clothing specifically designed for the prevention of accidents, such as non-slip shoes, anti-noise helmets, protective goggles, safety shoes, etc …
  • Never use petrol or flammable solvents to clean the product. Prefer the use of water and, if necessary, nontoxic commercial solvents.
  • After maintenance, always put and secure the metal covers back on, before switching the machine on.
  • The ferrite on the inducer can be replaced if damaged.

To replace it, you must :

  • Remove the protection,
  • Remove the ferrite on copper with a heat gun to facilitate the removal of the resin,
  • Clean copper,
  • Glue the ferrite with the specific resin,
  • Reposition the ferrite with its protection,
  • Waiting for the complete set of the adhesive before using the inductor.GYS 37LG Battery Chargers amp Body Repair Arc Welding Machine - fig6

Preventive maintenance
Meticulous inspections should be carried out at regular intervals to quickly detect and eliminate faults, so they will not cause damage to the device.
Prior to each use of the POWERDUCTION, check the unit’s security systems and any anomalies that may hinder the proper operation of the device. Perform daily checks to identify signs of wear.
The operational safety of the product can only be guaranteed if the repairs are carried out using original spare parts and if the maintenance instructions are followed.
After each use and once the product is switched off, it should be cleaned immediately to remove any dust or dirt that may impair cooling efficiency, affect the proper functioning of the product and reduce its lifespan. Before each use, check the good operation of the main systems, security systems, and all the electrical cables connection.
****Perform periodic visual inspections to verify that there are no cooling liquid leaks, and check that the vents are not obstructed.

ELECTRICAL CONNECTIONS

The product is designed to operate on a single-phase power supply from 165 V to 265 V,GYS 37LG Battery Chargers amp Body Repair Arc Welding Machine -
fig7

WARRANTY

The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labor).
The warranty does not cover:

  • Transit damage.
  • Normal wear of parts (eg. : cables, clamps, etc..).
  • Damages due to misuse (power supply error, dropping off equipment, disassembling).
  • Environment-related failures (pollution, rust, dust).
  • Inductors and removable ferrites are consumables.
  • Use of unspecified coolant.

In case of failure, return the unit to your distributor together with:

  • The proof of purchase (receipt etc …)
  • A description of the fault reported

ELECTRICAL DIAGRAM

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig14GYS 37LG Battery
Chargers &amp Body Repair Arc Welding Machine - fig15

COOLING CIRC UIT DIAGRAM

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig16GYS 37LG Battery
Chargers &amp Body Repair Arc Welding Machine - fig17

DISTANCES EMS

POWERDUCTION 50 LG

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig18

POWERDUCTION 39 LG

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig19

POWERDUCTION 37 LG

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig20

SPARE PARTS

POWERDUCTION 50LG

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig21

1  Wheel axle 91100ST
2  Plastic handle 56014
3  Wheel / Rad 71375
4  Ventilator 51021
5  Cable gland 71164
6  Cable Reel – Pliers 56131
7 Pump 71746
8  Keyboard 51967INDX
9 On/Off switch 51075
10  Flow sensor 81100
11  Swivel wheel with brake 71360
12 Self 63691
13  Transformer 96175
14  Power supply & EMC circuit 97367C
15  Control card Si fab < 21.01 : S97788 Si fab = 21.01 : Consulter SAV Si

fab > 21.01 : 97788C
16|  Green illuminated button| 51403
17|  EMC circuit| 97472C
18|  Primary circuit| 97447C
19|  Keyboard interface adaptation circuit| 97782C*
20| Launch| 94196
21| Power cord| 21556
22|  Handle foot for gallows| 56023
23|  High gallows support| 56024
24| High gallows support| fab050ST
---|---|---
25|  Mat gallows| 91025ST
26|  Cable support for a gallows| 56019
27|  Resonance capacitor| 52250
28|  Ribbon cable| 63781
29| Water-cooled condenser| 71777
30| Ventilator| 51004

POWERDUCTION 39LG

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig22

1  Pump 71746
2  Ventilator 51048
3  Water radiator 3 rows 71778
4  Radiator fan 51014
5  Swivel wheel with brake 71360
6 Transformer 96175
7  Toroidal choke 63691
8  Keyboard 51967INDX
9  On/Off switch 52460
10  Plastic handle 56048
11 Button cover 52463
12  Fixed wheels 71368
13 Control card Si fab < 21.12 : S97788 Si fab = 21.12 : Consulter SAV Si

fab > 21.12 : 97788C
14|  Capacitor circuit| 97426C
---|---|---
15|  Power supply & EMC circuit| 97367C
16|  Green illuminated button| 51403
17|  Launch| 94196
18|  Primary circuit| 97447C
19|  Power cord| 21584
20| Keyboard interface adaptation circuit| 97782C*
21| Handle foot for gallows| 56023
22|  High gallows support| 56024
23|  High gallows support| fab050ST
24|  Mat gallows| 91025ST
25|  Cable support for a gallows| 56019
26| Flow sensor| 81100
27|  EMC circuit| 97472C
28| Ribbon cable| 63781

POWERDUCTION 37LG

GYS 37LG Battery Chargers &amp Body Repair Arc Welding Machine -
fig23

1  Water-cooled condenser 71751
2  Ventilator 51021
3 Pump 71776
4  Tank 91138
5 Transformer 96133
6  Control card Si fab < 21.07 : S97418 Si fab = 21.07 : Consulter SAV Si

fab > 21.07 : 97418C
7| Capacitor circuit| 97473C
---|---|---
8|  Power circuit| 97419C
9|  Shoe – Angle| 56120
10|  Keyboard| 51967IND1
11|  Green illuminated button| 51403
12|  Power cord| 21468 C51138 (UK)
13|  Plastic handle| 56048
14|  On/Off switch| 52460
15| Button cover| 52463
16|  Launch| 95398
17|  Flow sensor| 81100
18|  Powerduction EMC circuit| 97472C
19| Ribbon cable| 63781
20|  Keyboard interface adaptation circuit| 97782C*

SAS GUYS
1, rue de la Croix des Landes
CS 54159
53941 SAINT-BERTHEVIN Cedex
selon version / depending on the version
73502_V7_16/06/2022
Find more languages of user manuals on our website
www.gys.fr

Read User Manual Online (PDF format)

Loading......

Download This Manual (PDF format)

Download this manual  >>

Related Manuals