BRiNK Towbar 40144 Toyota Instruction Manual

June 13, 2024
BRINK

**BRiNK Towbar 40144 Toyota

**

“Dear Customer,

Thank you for purchasing this quality Brink product. It may be the case that you come across image or textual references in this manual to the Thule brand. We would like inform you that as of October 2014, the name of the company Thule Towing Systems B.V. has been changed to Brink Towing Systems B.V. In future, you should therefore read any instances of the Thule brand or company name as Brink. Thank you for your understanding. Brink Towing Systems B.V.

IMPORTANT INFORMATION

  • Fitting in a HV electric car or hybrid vehicle must only be done by qualified personnel.
  • The required qualifications may vary depending on the region.
  • Please observe the local legislation and legal directives relating to service to electric vehicles.
  • Disregarding these instructions may lead to serious injuries or death.

INSTRUCTIONS FOR USE

INSTRUCTIONS FOR USE
INSTRUCTIONS FOR USE
INSTRUCTIONS FOR USE
INSTRUCTIONS FOR USE

FITTING INSTRUCTIONS:

FITTING INSTRUCTIONS
FITTING INSTRUCTIONS

Before you start the fitting you must check the type plate to determine which sketch, in the fitting instruction, is applicable.

  1. Remove the rear-light units. Remove the bumper and the buffer beam from the vehicle. The buffer beam will no longer be needed. Replace the bolts. See figure 1 and 1a.
  2. Please note: if present Remove the sensor. See figure 2
  3. Position the supports A and attach them at points B, then fit the whole thing without fully tightening.
  4. Fit the cross beam C between supports A at points D and E and fit the whole thing finger-tight.
  5. Tighten all nuts and bolts to the torque indicated in the drawing.
  6. Saw out the portions as indicated in fig. 3.
  7. Replace the items removed in step 1 and 2.
  8. Fit the ball hitch F , including socket plate G at points H.
  9. Tighten all nuts and bolts to the torque indicated in the drawing.

For dismantling and fitting the vehicle parts, see the site handbook. For fitting instructions and attachment method, see drawing.

NOTE:

  • Should this installation process entail the cutting of the bumper – conformation MUST be obtained by the installation engineer of the customer’s acceptance prior to completion. Brink Towing Systems do not accept responsibility for any matters arising as a result of this miscommunication.
  • All measurements are in mm!
  • The dealer should be consulted for possible necessary adjustment(s) “”of the vehicle””.
  • Remove the insulating material from the contact area of the fitting points.
  • Consult your dealer for the maximum tolerated pull weight and ball hitch pressure of your vehicle.
  • Do not drill through electrical-, brake- or fuellines.
  • Remove (if present) the plastic caps from the spot welding nuts.
  • This fitting instruction has to be enclosed in the vehicle documents after fitting the towbar.
  • Brink is not liable for damage caused directly or indirectly by incorrect assembly, including the use of unsuitable tools, the use of other assembly methods and means than the ones outlined, and the incorrect interpretation of these assembly instructions.

Template

Inside bum- per
Outside bumper
Underside bumper / Bumper edge
Middle bumper
LHS
RHS
Cut out
Bend line
Connect
Disconnect
Without bumper- cover

CUSTOMER SUPPORT

Your perfect fit
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References

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