TBMBRAKES S197 Medium Duty Front Kit Installation Guide
- June 13, 2024
- TBMBRAKES
Table of Contents
S197 Medium Duty Front Kit
Drag Racing Brake Installation Instructions
Parts List
| 2| Revolution Rotors – 11.50 / 0.500 / 8 on 7.00″
Part Number: 3-1175500D
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| 2| Hat, 5th/6th gen, Rear
Part Number: 204-0015
| 2| F3 Caliper, 1.75″ Diameter Piston, .500 Rotor
Part Number: 002-00192SSP-1 & 002-00192SSP-2
| 2| F3 to 5th/6th gen Drag Racing Caliper Brackets
Part Number: 16-0263
| 4| F3 Replacement Pads (full set) – #1
Part Number: 6-0102W
Hardware List 011- 0263
| 16| Bolt, 5/16”-18 X 5/8
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| 4| Bolt, 3/8-24 X 1-1/4
| 4| Washer, 3/8” Screw Size
| 4| Lockwasher, 3/8”
| 10| Shim, Steel, .010TK, 3/8 ID, 5/8 OD
| 10| Shim, Steel, .031TK, 3/8 ID, 5/8 OD
| 4| M14, Flat Washer
| 4| M14, Lock Washer
| 4| Bolt, M14 X 2.00 X 50MM
Instructions:
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Remove the existing brake components and ensure the spindle is clean and free of debris
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Lay the hat bowl-side up and place the flat side of rotor on the hat. It may be necessary to flip the rotor to achieve proper rotor spacing based on brand and build series of spindle.
(Important: for your convenience, we recommend mocking up all fasteners and assembly before torquing and Loctiting bolts). -
Apply red Loctite to the 5/16-18 hex bolts, torque to 18 ft-lbs. (Important: do not Loctite or torque bolts until proper fitment is achieved)
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Mount the bracket to the spindle using the M8 bolts and torque to factory specs. When mounting the caliper bracket, they are side-specific.
If you mount the wrong bracket on the wrong side you may have rotor-tocaliper interference. -
Slide hat and rotor assembly onto the hub and secure with studs (not shown).
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Slide the caliper over the rotor and mount it to the bracket. Snug the 3/8-24 bolts, lock washer and washer, torque to 37 ft-lbs. Check for proper radial and horizontal clearance between the rotor and the caliper. Also check to make sure the bolts are not touching the rotor.
If they are, add shims.
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Remove the retaining bolt (if already inserted). Insert the brake pads, reinsert the pad retaining bolt, and hold the pads against the caliper housing. Spin the rotor assembly to check for contact between the rotor and brake pads. There should be no contact between the rotor and pads.
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If there is pad to rotor contact, determine which side is causing the interference. Shim the caliper or the bracket as needed using the supplied shim kit to center the caliper and ensure the caliper is parallel to the rotor. What is required for one side of the car may not be the same as the other side. Check each side individually
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Verify the pad material is sitting in the proper location in relation to top of the rotor [flush +/- .06”]
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Go back and tighten the caliper mounting hardware
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Connect the brake lines check for interference with any suspension or driveline components. (All caliper fittings are -3AN)
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Bleed the entire brake system and verify proper caliper operation and release
More Info
Caliper direction: Calipers are labeled -1 and -2 with bleeders and fittings
mirrored of each other. These don’t indicate left or right; please ensure that
the bleeder is mounted at the highest point. 
Acceptable Pad Thickness: Any time pads are <.100” thickness, we advise
replacing them.
Rotor Replacement: Our main concern is rotor flatness. This dictates the
performance of the rotor. For rotor thickness concerns please reach out to us
directly at 800-878-9274 as rotor
thickness varies on each rotor style
Fluid: We recommend using TBM Extreme 6 High Performance DOT 5.1 brake fluid
on any and all TBM brakes. This fluid is compatible with Dot 3 and Dot 4 fluid
without having to drain your fluid system if you are not able to get your
hands on TBM brake fluid. DO NOT ever use DOT 5 brake fluid as it is silicone
based and will cause the seals to swell, hindering brake performance and life.
Bearing Grease: If your TBM Brakes utilize a hub that uses greasable bearings,
we suggest using any Premium Moly style grease. Our brakes ship with standard
Timken bearings which are able to be used with normal bearing grease. Using
this grease will still promote our no drag benefits.
Replacement Bearings: We use standard readily available Timken Part Number
bearings in our kits to make replacement and servicing easy. In the event you
need replacement bearings, use the part numbers listed in the kit instructions
for reorder.
Loctite Hardware: We recommend Red Loctite on any and all hardware used in
brake applications. Please follow proper procedures in cleaning and drying
hardware and surfaces before applying to ensure proper results.
Flipping Rotors: Our rotors are designed to be flipped either direction when
mounting; they are non-directional. Flipping the rotors allows you to utilize
the offset either direction for properly centering/spacing the rotor and
caliper package.
Replacement Hardware: Please note we only sell hardware as complete kits. The
hardware kit number listed in the instructions above.
Cleaning Brakes: The unique color and finish on TBM Brakes is an Electroless
Nickel process that is extremely durable. Cleaning electroless nickel parts is
easiest by using household stainless steel appliance cleaner. Spray parts, let
sit for 60 seconds, and wipe off. We recommend removing pads prior to using
this cleaner and cleaning rotors off with brake cleaner after you’ve finished
cleaning electroless nickel parts to avoid any chemicals that can adversely
affect braking conditions.
Caliper Maintenance: Our calipers are engineered, designed, and built to be
the most durable calipers on the market. We have customers with over 30 years
of abuse on calipers with several reseals and rebuilds throughout. We
recommend sending calipers used heavily in every 2 seasons for a cleaning,
inspection, and rebuild process. During this time we pressure and leak check
the calipers. Any caliper sitting more than 1 year with fluid should be sent
in for reseal as seals can become compromised. Please contact us directly to
arrange 800-878-9274.
Rotor Maintenance: Over time, pad transfer will build up unevenly on the rotor
face. This can result in high spots on the rotor, excessive pad knock-back,
inconsistent pedal feel, and/or a decrease in brake torque. It is good
practice to routinely clean the pad swept face of the rotors with 80 grit on
a dual-action sander or with one of our rotor hones. This can be done as part
of a pre-race weekend routine, or something you keep an eye on and work into
your mid-season routine. After cleaning the rotor face you will want to follow
the bedding procedure to lay a new transfer layer of material down onto the
rotor.
Bedding Procedures: When bedding a new set of pads and rotors you are looking
to transfer an even layer of pad material onto the rotor. At the drag strip,
this can be done by making 2-3 passes and getting on the brakes as you would
on any other pass. Getting firmly on the brakes for a second or two to scrub-
off speed then off them completely. Get back on them firmly to make the turn,
then try your best to come to a stop on the return road without applying a lot
of brake. With the rotors hot, coming to a complete stop with a heavy foot can
result in high spotting the brake material on the rotors. If trying to bed new
pads and rotors away from the racetrack, it is recommended to do so in a safe
and controlled environment. Decelerate quickly 4-5 times from roughly 35-5
mph. Trying not to come to a complete stop. Then, decelerate quickly 4-5 times
from 50-15 mph. Trying not to come to a complete stop. If the area permits,
drive a 1/4 mile dragging the brakes slightly at safe speeds. Then drive an
equal distance or more without getting on the brakes, giving the rotors time
to cool before coming to a stop.
From here, you should notice pad material starting to evenly lay across the
pad swept face of the rotor.
Proper Caliper Shimming: Every TBM brake kit comes with several mil-spec
shims. These are available to you for a couple of reasons:
- They can be used to shim the caliper off of the bracket or the bracket off of the spindle in order to get the rotor centered in the caliper. Getting the rotor perfectly centered in the caliper is desired but can be offset slightly inboard or outboard. Making sure the pads fall in the caliper freely and there is no caliper to rotor clearance issues is the most important.
- The next important use of the shims is to shim the caliper so it is perfectly parallel with the rotor. This may result in having more shims behind one of the fasteners to achieve this.
- With the potential tolerance stack up across all the components getting mounted to the spindle, it can be common to need to shim the caliper to make it parallel to the rotor. (What might be required on one side of the vehicle may differ on the opposing side.) *This is a critical step. If a caliper is mounted off parallel, the pistons will bind under load, and will not be able to retract properly.
Tip: Once you have the calipers where you think they should be, bleed the brake system. Once bled, loosen the caliper mounting bolts so the caliper can “float”. Apply pressure to the brake pedal and if the caliper moves/twists, that is where the caliper wants to be under load. It is making itself parallel with the rotor. Shim the caliper off of the mounts so it stays there, and tighten everything back up.
If technical support/ information is needed, please contact us at
800-878-9274 or
info@tbmbrakes.com
Updated: 6/6/22
TBM Brakes
1906 59th Ter E
Bradenton, FL 34203
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>