MOPAR MJ1 Decked 5 ft. 3 in. Pick Up Truck Storage System Instruction Manual

June 12, 2024
Mopar

MOPAR MJ1 Decked 5 ft. 3 in. Pick Up Truck Storage System

Product Information

The product is the DECKED Storage System designed for the Jeep Gladiator with a 5′ bed length. It is a storage system that provides organized storage space in the bed of the truck. The system includes various components such as deck halves, center and cabside verticals, drawers, ammo cans, studs, C-channels, a ruler, hardware box, torsion brace, weather strips, bottle opener, and other necessary hardware. The product is manufactured by DECKED.COM and can be registered on their website for warranty purposes. Installation videos are available on their website for assistance.

Product Usage Instructions

Before starting the installation process, it is important to read the instructions provided in the manual.

Begin by preparing the bed of the truck:

  • Install bed tape as per the detailed instructions provided in Detail A.
  • Mark the center of the bed using a marking pen or wax pencil, following the instructions in Detail A.
  • Install shims on both sides of the bed, as shown in Detail B and C. Use 12 long shims and 6 long shims.

Install the cabside tie downs:

  • Remove the Torx head screw with a T45 bit, as shown in Detail A.
  • Tighten the bolts in labeled bag PREP MJ1 to 11 Ft-lb torque, following the instructions in Detail A.

Assemble the center vert and cabside vert:

  • Place the hook on the center vert over the notch in the cabsidevert.

Note: It is important to follow the instructions provided and avoid using power tools. Over tightening should be avoided to prevent damage to the system. For further assistance, detailed installation videos are available on the DECKED.COM website or you can contact their customer support at 208.806.0251.

TOOLS REQUIRED

  • 3/8” socket
  • short 7/32” hex wrench
  • 1/8” hex wrench
  • 7/16” socket
  • Torx 45 driver
  • 10” socket extension

PACKAGE CONTENTS

DECKED carton

  • LEFT deck half – 1
  • RIGHT deck half – 1
  • Center vert – 1
  • Cabside vert – 1
  • Drawer – 2
  • Left ammo can – 1
  • Right ammo can – 1
  • Ammo can lid – 2
  • Left stud – 1
  • Right stud – 1
  • C-channel – 2
  • Ruler – 1
  • Hardware box – 1
  • Torsion brace – 1

Hardware box – unbagged components

(inside DECKED carton):

HARDWARE box – bagged components

  • PREP MJ1 – 1
  • S1 – 1
  • N1 – 1
  • J7C – 2
  • DRAWER 1 – 1
  • DRAWER 2 – 1
  • WHEELS – 1
  • FINAL MID – 1
  • PREP-EXTRA – 1
  • WASHERS – 1
  • BED TAPE MJ1 – 1
  • SHIM-JEEP GLADIATOR – 1

ASSEMBLY OVERVIEW

Need Help? Watch our installation videos or call us. We’re happy to help!

HEY! TORQUE BOY: READ BEFORE YOU INSTALL DECKED

  1. DON’T go rogue on us, please read the instructions.
  2. DON’T over tighten bolts, get em’ hand-tight.
  3. DON’T use power tools.
  4. If you don’t follow directions and do use power tools:
  5. Set clutch at a very low setting.
  6. If you blow it: Two extra threaded inserts are included in BAG PREP-EXTRA. That’s all you get, unless you call us and ask for more. The inserts will replace any stripped inserts in the tailgate ammo cans and studs or front face of the center vert at the bottle opener, but NOT THE TOP OF THE CENTER VERT, so hand tighten until snug only! You can also screw the inserts back in if dislocated. There is a straight screwdriver slot on the underside of the threaded insert.
  7. Start all bolts with fingers to avoid cross-threading.
  8. DON’T over tighten J-hooks during installation. Just get ’em good and snug; enough to keep the system from moving in the bed.
  9. You will have leftover washers – you’re welcome.
  10. Nice job if you’re still reading.

Prevent embarrassing, expletive-filled language, watch our detailed installation video or give us a call. We’re happy to help!

AMMO CAN DRAIN HOLES

(TO DRILL OR NOT TO DRILL.)

  • Do you use a tonneau or shell over your DECKED system?
    • There is no need to drill holes, unless you leave your tonneau open in a deluge.
  • Does your DECKED system live outside?
    • The ammo cans will get water in them. You’ll need to drill holes in the ammo cans.
    • There are two dimples in the bottom of each ammo can. Drill a 1/2” hole at each dimple. A smaller hole will get clogged.

PREPARE BED

PREPARE BED: INSTALL BED TAPE

To protect your paint: INSTALL THIS TAPE BEFORE YOU INSTALL YOUR DECKED SYSTEM

  • You will not need this tape if you have a spray-in bed liner, Bedrug or mat.
  • There is a strip of protective tape provided: BAG BED TAPE MJ1.
  • Clean the surfaces where the protective tape will be located – isopropal alcohol is recommended.
  • Cut the tape strip into 7” lengths. Apply to locations in DETAIL A and repeat for the right side.

PREPARE BED: MARK CENTER OF BED

  • Using a tape measure, locate centerline of bed floor (blue), which may be raised or depressed.
  • Use a marking pen or wax pencil to mark the centerline on shim.
  • Mark centerline on cabside panel.

PREPARE BED: INSTALL SHIMS

  • There are 12 SHIMS provided: BAG SHIM-JEEP SCRAMBLER.
  • Using the information in the respective circular detail views:
  • Clean the surfaces where the shims will be located (isopropyl alcohol is recommended).
  • Remove the layer of tape on the bottom of the shim to expose the adhesive surface.
  • Place the shim and apply with pressure.

PREP BED: CABSIDE TIE DOWNS

(LET’S DO THIS!)

  • Using a Torx T45 bit, remove screw from cabside tie down ring and remove ring.
  • Set aside screw and ring; they will not be reused.
  • Repeat process for opposite side cargo ring.

PREP BED: CABSIDE TIE DOWNS

(NOW YOU’RE ACTUALLY GETTING SOMEWHERE!)

  • Install u-nuts onto cabside mounting brackets in the direction shown; BAG PREP MJ1.
  • Install bedside mounting bracket with 1” Torx 45 screw, using T45 Torx bit; BAG PREP MJ1.
    • Verify bracket orientation is as shown.
  • Tighten securely.
  • Repeat this sequence for the passenger side cabside mounting bracket.

ASSEMBLY INSTRUCTIONS

ASSEMBLY: CENTER VERT + CABSIDE VERT

NOTE: Perform the next few steps on a flat surface.

  • Attach center vert to cabside vert with four bolts. Alternate to tighten; BAG S1.

ASSEMBLY: LOOSELY ATTACH STUDS

  • LOOSELY attach studs to cabside vert with six bolts; BAG S1.

ASSEMBLY: ALIGN & TIGHTEN STUDS

NOTE: This step ensures the studs are properly located before tightening bolts. It’s important.

  • Place ammo cans to support tailgate end of deck panels.
  • Lift deck panels on center vert + stud + cabside vert assembly.
  • Slide studs around L-R until deck panels are seated.
  • DETAIL A: Loosely secure four bolts to hold decks onto studs; BAG S1.
  • Now you can securely tighten the bolts that hold the studs to the cabside vert.
  • Unbolt deck from studs, remove deck panels, save bolts, remove ammo cans and set aside for later assembly.

ASSEMBLY: STUD BRACKETS

  • Per DETAIL A, attach stud bracket to left stud using (2) 3.5” bolts and (2) nuts, BAG PREP MJ1, making note of the proper hole locations.
  • Verify orientation as shown. Repeat on right side.
  • Tighten nuts securely.

ASSEMBLY: MOUNT ASSEMBLY

  • Install cabside vert/stud assembly in pickup bed and position against cabside panel of bed.
  • Align molded-in centerline markings on cabside vert with the centerline marks on the pickup bed.
  • The stud bracket must be located on the tailgate side of the cabside bracket.

ASSEMBLY: MOUNT ASSEMBLY

  • Referencing DETAIL A, using a 10” socket extension, loosely assembly .905” bolt, with nylon washer, through top slot in stud bracket into U-nut in cabside bracket; BAG S1, BAG WASHERS. Tighten bolt securely.
  • Repeat on right side, DETAIL B.

INSTALL: C-CHANNELS

IMPORTANT: There is a left and right ammo can. The inside of each ammo can is marked L or R.

  • Loosely place driver side ammo can at tailgate corner of bed. The axle will be closest to you.
  • Place driver side C-channel on ledge of stud and ammo can with end plate on the stud (cabside).
  • DETAIL A: Place nylon washer on eight .905” bolts. Insert two bolts through C-channel into ammo can and loosely fasten with flanged nuts. Make sure the bolt head is on the C-channel side, not inside the ammo can; BAG S1, BAG WASHERS, BAG N1. KEEP LOOSE.
  • DETAIL B: Attach C-channel to stud with same bolts; BAG S1.
  • Repeat passenger side.

INSTALL: DECK HALVES

  • Loosely place deck panel on side stud, center vert and ammo can.
  • Shift ammo can forward, rearward, L-R, as necessary to align with fully seated deck panel.
  • Loosely assemble:
    • Five bolts through deck panel into center vert; BAG S1.
    • Four bolts with nylon and rubber washers installed as shown through deck panel into stud; BAG S1, BAG WASHERS.
    • Eight bolts with nylon and rubber washers installed as shown through deck panel into ammo can; BAG S1, BAG WASHERS.
    • Tighten all S1 bolts.
    • Securely tighten C-Channel/ammo can nuts and bolts.
  • Repeat other side (making sure you don’t forget to securely tighten C-channel/ammo can nuts and bolts).

DRAWERS: BRACKETS + WHEELS

(SO EASY A CHIMPANZEE CAN DO IT)

  • Each drawer has a left and a right bracket. Bolt the brackets into place via bottom two holes in bracket with 3/4″ length bolts. Use the 2″ length bolt for the upper cabside wall hole in bracket; BAG DRAWER 1.
  • Install a tube brace in each drawer with two 3/4″ length bolts; BAG DRAWER 1, BAG DRAWER 2.
  • Attach wheels onto the drawer brackets with a 7/32″ hex wrench; BAG WHEELS.

DRAWERS: AXLE WHEELS + WEATHERSTRIPS

  • Slide narrow drawer into the left side drawer cavity. NOTE: It is easier to fully install narrow drawer first.
  • DETAIL A: Install two tailgate wheels onto narrow drawer axles with a 7/32″ hex wrench; BAG WHEELS.
  • Repeat with wide drawer.
  • DETAIL B: Install weatherstrips on top of drawer edges WITH WIPER BLADE POINTING TOWARD DRIVER.

IMPORTANT: Incorrect installation of the weatherstrip will funnel water into the drawer: BAD!

THE FUN STUFF: TORSION BRACE + BOTTLE OPENER

  • Slide torsion brace under center support and tailgate ammo cans.
  • Loosely install:
    • Two .905” bolts with nylon washers through the end holes in torsion brace into ammo cans; BAG PREP MJ1.
    • Two .905” bolts with nylon washers through the bottom bottle opener holes and torsion brace into center vert; BAG PREP MJ1, WASHERS.
    • Two 1/2” length bolts through upper holes in bottle opener into center vert; BAG FINAL MID, WASHERS.
  • NOTE: You will have extra washers.
  • Align bottle opener to edges of center vert and tighten four bottle opener bolts.
  • Tighten end bolts into tailgate ammo cans.

INSTALL: J-HOOKS

  • Install J-hook onto tie down bracket and through hole closest to the tailgate in ammo can; BAG J7C.
  • Install winged-spherical nut-washer, round side down, onto J-hook and partially tighten using your fingers only.
    • IMPORTANT: Keep J-hook assembly loose.
  •  Repeat other side.
  • Tighten the J-hooks, but DO NOT OVERTIGHTEN! Make sure the gap between the side wall of the bed and the deck is equal on both sides.
  • Install bolt thread protectors on J-hook ends; BAG FINAL MID.

IMPORTANT: You’re almost there, so get your favorite beverage ready to crack open in the bottle opener and make a toast to your truck. When finished, immediately post a photo of your significant other, child or canine (in no order of significance – please someone show us your pet alligator) appreciating your accomplishment. Add hashtag #DECKEDUSA | @DECKEDUSA.

FINAL STEPS

FINAL STEPS: THE RULER

  • Install ruler with six 1/8″ hex screws; BAG FINAL MID. Start screws with fingers to avoid cross-threading.
  • Tighten just until snug. Overtightening will strip the inserts.

FINAL STEPS: AMMO CAN LIDS

  • DETAIL A: Ammo can lids are left (marked L) and right (marked R) side specific.
  • DETAIL B: Holding lid in orientation shown, insert tab on tailgate end of ammo can lid and push the cabside end of lid down to secure. Don’t be afraid to push down hard.
  • Insert lock hole plugs, unless you are fitting the optional drawer locks, in which case install drawer locks now (instructions with locks); BAG FINAL MID.

Limited Lifetime Warranty

DECKED Products – Limited Lifetime Warranty

(Valid on DECKED Products purchased on or after 8/1/2021)

DECKED LLC, (the “Manufacturer”) warrants the original purchaser only that DECKED Truck and Van Products (The “DECKED” Product) will be free from defects in material and workmanship from the date of purchase and continuing for the expected lifetime of the DECKED Product. The DECKED Product must be registered by the original purchaser with DECKED, LLC via its website at, www.decked.com/register, and a copy of the original sales receipt must be supplied to the Manufacturer at the time a warranty claim is made. This warranty terminates if the original purchaser transfers the DECKED Product to any other person or vehicle.

WHAT IS COVERED

  • All DECKED Products identified above on or after August 1, 2021
  • DECKED’s Limited Lifetime Warranty applies to US and Canadian customers only. International shipments are covered by DECKED’s 3 Year Limited Warranty.

WHAT WE WILL DO TO CORRECT PROBLEMS

Subject to the limitations and exclusions described in this limited warranty, the Manufacturer will remedy defects in workmanship or materials by providing one of the following remedies at its option and without charge to the original purchaser for parts: (a) repairing the defective portion of the DECKED Product or (b) replacing the entire DECKED Product. In addition, the Manufacturer may elect at its option not to repair or replace the DECKED Product, but rather issue to the original purchaser a refund equal to the purchase price paid for the DECKED Product or a credit to be used towards the purchase of a new DECKED Product.

WHAT IS NOT COVERED

This limited warranty expressly excludes:

  • Damage or defects caused by normal wear and tear, cosmetic rust, scratches, accidents, unlawful vehicle operation, installation in a non-supported vehicle or installed in a vehicle which does match the DECKED Product’s SKU-intended fitment or use, or modification of the product, or any types of repair of a DECKED Product other than those authorized or provided by the Manufacturer.
  • Damage or defects resulting from conditions beyond the Manufacturer’s control and specifications including, but not limited to modification, misuse, overloading, or failure to assemble, install or use the DECKED Product in accordance with the Manufacturer’s written instructions or guidelines included with the DECKED Product or separately made available to the original purchaser.
  • Damage to the contents of the DECKED Product or vehicle.
  • TO THE EXTENT PERMITTED BY LAW, IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING ECONOMIC LOSS, WHETHER RESULTING FROM NONPERFORMANCE, USE, MISUSE, OR INABILITY TO USE THE DECKED PRODUCT OR THE MANUFACTURER’S NEGLIGENCE.

NO OTHER EXPRESS WARRANTY APPLIES

This Limited Lifetime Warranty is the sole and exclusive warranty for DECKED Products. No employee, agent, dealer, or other person is authorized to alter this warranty or make any other warranty on behalf of DECKED LLC.

NOTIFICATION PROCEDURES

If the DECKED Product does not conform with the terms of this limited warranty, the original purchaser must promptly notify the Manufacturer in writing upon discovery of the nonconformity. In order to receive remedies under this limited warranty, a warranty claim must have been registered with DECKED LLC by the original purchaser, must describe the nature of the products nonconformity, include a copy of the original sales receipt, invoice, or other proof of purchase and be accompanied with photos or video. Repairs or modifications made to the DECKED Product by other than the Manufacturer or its authorized agent will nullify this limited warranty. Coverage under this limited warranty is conditioned at all times upon the owner’s compliance with these required registration, notification, and repair procedures.

Product registration may be performed at: https://decked.com/register

Warranty claims must include reciprocal contact information and may be made via certified mail or email to:

DECKED Warranty and Claims Contact info

Look Ma! We got patents!

  • Full size Drawer System: PATENT PROTECTED: US9527454-B2,
    • USD719905 S, US9168874 B2, CA2969118A1
  • Midsize Drawer System: PATENT PROTECTED: US10988087B2,
    • 112017005448.6
  • DECKED Tool Box: PATENT PROTECTED: US20210062581A1

For more information on DECKED’s patents visit: DECKED.com/patents

Scan

FOLLOW US:

  • @DECKEDUSA
  • DECKEDUSA

DECKED.COM

References

Read User Manual Online (PDF format)

Loading......

Download This Manual (PDF format)

Download this manual  >>

Mopar User Manuals

Related Manuals