Sunshine SOLAR CSDC40 Intelli-Charge 40A 12V Battery Solar to Battery Charger User Manual
- June 12, 2024
- Sunshine SOLAR
Table of Contents
CSDC40 Intelli-Charge 40A 12V Battery
Solar to Battery Charger
User Manual
CSDC40 Intelli-Charge
40A 12V Battery Solar to Battery Charger
CSDC40 Intelli-Charge 40A 12V Battery Solar to Battery Charger
IMPORTANT INFORMATION
Thank you for purchasing our DC to DC charger. Please read this instruction
manual carefully before operating the device. Keep this manual in a safe place
for future reference.
WARNINGS:
Explosive gases may escape from the battery during charging.
Prevent flames and sparks and provide adequate ventilation.
- Before charging, read the instructions
- In door use only
- Do not attempt to charge non-rechargeable batteries
- Never charge a frozen battery
- Corrosive substances may escape from the battery during charging and damage delicate surfaces. Store and charge in suitable area.
- This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised to ensure that they can use the appliance safely.
- Risk of electric shock! Do not open the device if it has been connected to the AC power source.
FERATURES
The DC to DC charger is purposely designed for charging auxiliary batteries.
It includes all the features needed to maintain the auxiliary battery to its
optimum condition and to prolong the battery life.
This product will offer you reliable service for providing a multistage, dual-
input battery charger to charge the different types of batteries you have
installed in either your home, boat, caravan, 4WD or commercial vehicle. It
also supports a solar charge from solar panels. This manual will explain how
to use this unit safely and effectively.
PRODUCT OVERVIEW
DIMENSION
WIRING INSTALLATION
INTRODUCTION
- DISPLAY INTERFACE
No.|
Icon
| Function description
---|---|---
1| | Indicates+ PV/DC input voltage
2| | Indicates the setting program or fault codes (When the product runs
normally: This icon rotates clockwise and the parameters display one by one
through manually pressing the “UP” and
“Down” button; when the product fails the display will show the error code.
3| | Indicates battery voltage, charging current, charging stage (Bulk charge-
BUL, Absorption voltage-ABS, Floating- FUL, No charging-NO)
4| | Indicates battery capacity bar, it is displayed only when the battery is
connected. It is dynamically displayed when charging.
5| | Indicates the input status.
When PV / DC is connected, it’s corresponding icons are displayed.
6|
AGM
| Battery type: AGM, WET, GEL, Lithium, Custom Program. The corresponding
icon will flash when setting battery type.
7|
Priority
| Ignition enable (Priority): The word is only displayed when the ignition
terminal has been wired.
2. THE BUTTON SET:
• MENU SAVE Entering settings and saving values
• ESC NEXT Exit settings, step to next setting
• UP Adjusts the parameters increase view input and output data.
• DOWN Adjust the parameters decrease view input and output data
Note The external LCD displays the same
● Press
‘MENU/SAVE’ button for 5 seconds to enter the settings menu (see Figure 1).
‘2’ displays the setting level and the value to be changed will flash. “UP” &
“DOWN” buttons will change the setting, ESC/NEXT button will step to the next
menu level. “MENU/SAVE” button will save the setting.
● Press the ESC/NEXT’ button for 5 seconds to exit the menu. Leaving more than
10 seconds without adjustment will also exit the menu.
● When these is no fault the displays backlight will switch off automatically
after 30 seconds, when there is a fault or a button is pressed the display
lights.
● While charging press the “UP” or “DOWN” buttons to view input and output
values PV or DC input voltage, Charge state, charge current, charge voltage.
● Press ‘UP’ and ‘DOWN’ buttons together for 5 seconds, the display will flash
three times and the unit will be reset to factory settings.
● The main display and the external display can both display and set the
parameters, but only one can operate at one time, if the main display is in
setting mode the remote display will.
Interface Setting Code****
| Setting Interface | Code | Default | Range |
|---|---|---|---|
| Input battery LVS | 01 | 11.7V | 11.5V~12.5V, shut down with delay 5sec. and at |
fixed 11V than with delay 0 sec.(direct)shutdown
Input battery LVS recovery| 02| 12.8V| 12 5V~13.5V, with delay 10sec.
Charge current| 03| 40A| 10A 15A 20A 25A 30A 35A 40A
Battery type| 04| Setting 1| 1:AGM,CV14.6V/FV13.8V
2:WET, CV14.4V/FV13.5V
3:GEL, CV14.2V/FV13.8V
4:LifePO4, CV14.4V/Not activated
5:Custom program: CV14.2V/FV13.8V
Constant charge voltage| 05| | 4:LifePO4: 12.6V~14.8V
5 Custom Program 13 8V~14 8V
Floating charge voltage| 06| | 4:LifePO4: 0V=OFF or 13.0V~14.8V
5 Custom Program 13 0 14 0V
3. TROUBLE SHOOTING:
When the product fails, there is corresponding code showed on ’2’ (see figure
(1), of the display.
Faulty| Code| Faulty| Code
---|---|---|---
DC low voltage| E1| Internal over temperature warning| A1
DC over voltage| E2| external over temperature warning| A2
PV low voltage| E3| Internal External over temperature warning| A3
PV over voltage| E4| |
Internal over temperature| E5| |
external over temperature| E6| |
Internal External over temperature| E7| |
4. CHARGING TEST:
● When the ignition terminal is not enabled (no voltage on the ignition
terminal), PV has priority. Based on ambient light conditions the battery will
be charged via the PV in relation to the units settings.
● When the ignition terminal is enabled, DC has priority with relation to the
units settings. If the DC fails the battery is automatically transferred to
the PV.
● When the DC is restored, the battery is automatically switched back To DC.
Fan control:
ON: Internal temperature >45℃ or Current >30% of the set charge current
OFF: Internal temperature<35℃ and current <20% of the set charge current.
If the Internal or external temperature maximum the unit will stop charging.
The unit will automatically restart when the temperature falls.
Note: 1.Internal temp. protection>65℃;External temp. protection <55℃
2.External temp. protection >60℃;Internal temp. protection<50℃, External
compensation -3mv.℃
3.PV/DC protection and recover value find in below:
-
DATASHEET
OTHERSInternal over- temperature protection| temperature>65 , the charger shut down; temperature<55 , the battery recover to charge again
*** BTS| Temperature of battery > 60 the charger shut down to protect the battery; temperature of battery <50 , the battery recover to charger again
Temperature compensation coefficient-3mV/
Product size| LWH=221.7164.2*74mm
INPUT
Battery Input( Start battery / DC generator)
Input voltage| 12.5-15.8 VDC
Input low voltage shutdown| factory default is 11.7V, adjustable 11.5V-12.5V
(wait for 5sec the unit will continue to charge if the voltage is higher than
11.7V, if lower than 11.7V the unit will stop working. Unit Will shutdown if
lower than 11V)
Input low voltage recovery| ≥ 12.8VDC (adjustable range 12.5V~13.5V with 10sec
delay)
Input overvoltage shutdown| ≥ 15.8VDC
Input overvoltage recovery| ≤ 15VDC
Solar Input
Input voltage| 15-45V( open circuit voltage of solar panel)
Input low voltage shutdown| ≤ 15VDC
Input low voltage recovery| ≥ 15.5VDC
Input overvoltage shutdown| ≥ 45VDC
Input overvoltage recovery| ≤ 44VDC
Solar panel wattage| 600W Max
OUTPUT
Output voltage| 12VDC(nominal voltage)
Output current| 40A Max (10A/15A/20A/25A/30A/35A/40A adjustable)
Battery type| GEL| AGM| WET| Lithium| Program (Custom settings)
Constant voltage range| 14.2VDC| 14.6VDC| 14.4VDC| 14.4VDC(12.6- 14.8V
Manually adjustable)| 4: LiFePO4: 12.6V~14.8V,
5: Custom program: 13.8V~14.8V
Floating voltage range| 13.8VDC| 13.8VDC| 13.5VDC| N/A| 4: LiFePO4:0V=OFF or
13.0V~14.8V,
5: Custom program: 13.8VDC (13V~14V Manually adjustable)
Charging current| 10/15/20/25/30/35/40 (optional setup on LCD panel)
Charging mode| Three-stage type
standby loss| ≤ 50mA
Efficiency| Max.90%
Warranty
The Suppliers warranty provides free replacement cover for all defects in parts and workmanship for a period of twelve months unless otherwise stated, from the date of purchase. The Suppliers obligation in this respect is limited to replacing parts which have been promptly reported by the Customer as having been in his opinion defective and are so found by the Supplier upon inspection. This warranty is void in the event of improper installation, Customer modification or neglect, natural disasters and does not extend to support posts and ancillary equipment. No responsibility is assumed for incidental or consequential damage. No responsibility is assumed for damage caused by the use of any Unauthorised components, misuse, natural disasters, lightning, gale or stronger force winds.
Disposal
When the device has become unusable, dispose of it in accordance with the
appliance disposal regulations