MICROPOWER GROUP PAP3200 Switched Mode Power Supply User Manual
- June 12, 2024
- MICROPOWER GROUP
Table of Contents
Switched Mode Power Supply
Operating manual
Features:
Wide output range 0…320Vdc
CAN bus
Specifications
| Input voltage | 70…264VAC 1–phase ( 70…230VAC, reduced power ) 70…369VDC |
|---|---|
| Efficiency | 89% at full load, >90% at 50% load ( 230VAC input ) |
| Input current | 16A ( max) |
| Frequency | 47–63Hz |
| Power factor | >0.98 |
| Inrush curren | soft start |
| Output ripple | <1%rms from maximum output voltage (1MHz bandwidth) |
| Mechanics | Wall mounting, see dimensions p. 3 |
| Connectors | Input power cord |
| Input power cord | Models 12V, 24V, 36V, 48V, copper busbar terminals |
Models 72V, 110V, 160V, 220V, 280V, 10mm
3m output cables
Enclosure| Aluminum case, IP20
Weight| 7.1 kg without cables
Output Grounding| Floating
Ambient temperature range| 0°C…+40°C at full load, abs. max. +55°C
Overtemperature protection| Processor controlled on/off
Overcurrent protection| Electrical current limit
Reverse polarity protection| With fuse (12VDC version doesn’t have fuse )
Standards
Safety
Class 1
EN 60950-1
LIMITATIONS
Conformity can be limited depending on the end application output control
method or unit mechanical structure.
Note: If the charger’s rated output voltage is higher than 60VDC the charger
doesn’t fulfill 1.2.8.7 (Safety Extra Low Voltage). Standard parts (2.1
Protection against electric shock) must be taken into account in installation.
EN60335-2-29:2004
EN60335-1:2002 +A11:2004 +A1:2004 +A12:2006 +A2:2006
EN50366:2003 +A1:2006
LIMITATIONS
Conformity can be limited depending on the end application output control
method or unit mechanical structure.
Note: If the charger’s rated output voltage is higher than 36V it doesn’t
fulfill article 10.101 (“The no-load d.c. output voltage shall not exceed
42.4V”).
Limits EN55022 Class B, Application must be discussed in detail
Power Supply Models
Model| Input voltage1| Nomina
I output
voltage| Voltage
Setting
range| Current I
setting
range| Max I
power| Installation/dimensions
(width x height x depth)
---|---|---|---|---|---|---
PAP3200/12/CAN| 70…264VAc/70…369VDD| 12VDc| 0-18VDc| 0-200A| 3000W| Wall
/bench 400x250x80mm
PAP3200/24/CAN| 70…264VAci70…369VDc| 24Vpc| 0-36VDc| 0-127A| 3200W| Wall
/bench 400x250x80mm
PAP3200/36/CAN| 70 264VAc/70…369VDc| 36Voc| 0-54VDc| 0-95.5A| 3200W| Wall
/bench 400x250x80mm
PAP3200/48/CAN| 70. 264VAc/70…369VDc| 48VDc| 0-72VDc| 0-64A| 3200W| Wall
/bench 400x250x80mm
PAP3200/72/CAN| 70. 264VAc/70 369VDc| 72Voc| 0-108VDc| 0-42A| 3200W| Wall
/bench 400x250x80mm
PAP3200/110/CAN| 70 264VAci70. 369VDc| 110VDc| 0-165VDc| 0-25A| 3000W| Wall
/bench 400x250x80mm
PAP3200/160/CAN| 70 264VAci70…369VDc| 160Voc| 0-230VDc| 0-20A| 3000W| Wall
/bench 400x250x80mm
PAP3200/220/CAN| 70 264VAc/70…369VDc| 220VDc| 0-320VDc| 0-14A| 3000W| Wall
/bench 400x250x80mm
Customized versions on request
- Cyclic battery chargers including the charging algorithms
- Temperature compensation, sense, external LED, external ON-OFF
Characteristics
Nominal output current/voltage typical characteristics PAP 3200
Dimensions
Installation
The location must be dry, dust-free and indoors. Equipment must be connected
to an earthed mains socket outlet. For unplugging the unit, make sure the wall
socket is near and in an easy access area. The acceptable full power
temperature range is 0°C…+40°C. The thermal protection will cause the unit to
power down at too high an operating temperature. The power supply is not
waterproof. Keep it dry and away from areas with high humidity in order to
avoid the risk of electrical shock and damage to the charger.
Wall mounting
The power supply can be mounted to the wall with the two mounting holes on
both ends of the power supply unit as shown in the figure.
It is recommended that the power supply is mounted vertically on to the wall.
It is suitable for mounting on a concrete or other non-combustible surface
only. Leave at least 10 cm free space at the cooling fan end and at both sides
of the power supply to ensure sufficient ventilation. Warning
When used as a charger, the charging process generates explosive hydrogen gas.
Install the power supply as far away from the battery as possible to prevent
hydrogen gases from entering the charger. Keep the area well
ventilated. Never use an open flame or equipment that produces sparks close
to the power supply and battery.
Charging operation
1. Ensure that the power supply is switched off and that the environment
meets the conditions as described inthe previous section.
2. Connect the output cables to the load / battery terminals: + cable to the
- terminal and – cable to the –terminal
3. Turn the power on by turning the switch to position 1.
4. To avoid sparking, turn off the power supply before disconnecting the cables.
J101 OR J69 FUNCTIONALITY ARE NOT INCLUDED IN TO STANDARD VERSION!
External LED
External ON / OFF
External LED and External ON / OFF contact is NOT GALVANIC ISOLATED!
Only one of these features is possible at a time.
Connector J69
Alarm relay models
On models with an alarm relay, the internal alarm relay output indicates
whether the output voltage is healthy or not and is connected to terminals 1…3
of connector J101 as shown below. The alarm signal is activated in case of an
AC failure or charger failure. Both normally closed signals and normally open
contacts are available.
Terminal 4 is an auxiliary control voltage for an external relay. Terminal 5
is the ground connection.
Connectors J101
Optional relay alarm, temp. comp., sense, Ext ON-OFF, Ext LED and serial bus
connections
Screw terminals connector J101
- Alarm relay (common) *)
- Alarm relay (nc) *)
- Alarm relay (no) *)
- Aux. +12.5V, 30mA max allowed current
- Aux. – **)
- Not connected **)
- Not connected **)
- Not connected **)
- Not connected **)
- Not connected **)
- Not connected **)
- Not connected **)
- Battery voltage sense + ***)
- Battery voltage sense – ) )
These connectors are floating/isolated from output )
Connected to the output – ***) Not available for voltage versions over 72V. MAX allowed voltage 108V!
CAN
Isolated interface according to ISO 11898-2 and CiA standards.
CAN L & H has 500V isolation to output (+ & -) and 50V to earthed enclosure.
Charger connector pinout
| Charger connector | TE-Connectivity (formerly AMP) 1-967657-1 |
|---|---|
| Mating cable connector | TE-Connectivity (formerly AMP) 1-967640-1 |
Optionally supplied CAN cable is an unterminated stub cable of length 1.0 m.
| CAN ID: | Standard CAN frame with 11-bit identifier |
|---|---|
| Baud rate: | 20 – 1000 kbit/s, default 125 kbit/s |
| node ID: | 1 – 127, default 0x1D = 29 dec |
| SDO ID to send data to charger | 0x61D = 1565 dec (= 0x600 + NodeID) |
| SDO ID from charger | 0x59D = 1437 dec (= 0x580 + NodeID) |
CAN remote control is based on CANOpen standards. It can be used for
configuring, supervising and monitoring charging. It is also possible to set
the charger to power supply mode, where voltage and current can be set and
read directly by the remote controller.
For remote control commands, see Programming Manual (CAN_PSU_Guide).