Cleveland KGT12TGB Gas Table Top Kettles User Manual

KGT6T
KGT12T
KGT12TGB
Gas Table Top Kettles
User Manual

Installation & Operation

For models built after January 2011.
Model # & Serial #.
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Ph: 216.481.4900 Fx: 216.481.3782
For a complete Service Manual  refer to
www.clevelandrange.com

FOR THE USER

IMPORTANT! Prior to removing any fittings ensure the kettle is at room temperature and the pressure gauge is showing zero or less pressure.
FOR YOUR SAFETY
Do not store or use gasoline or any other flammable liquids and vapors in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation and operating instructions thoroughly before installing or servicing this equipment.
IMPORTANT
Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.
The following points are to insure the safe installation and operation of this equipment:

• Insure all gas and electrical supplies match the rating plate and electrical stickers.
• Observe all clearance requirements.
• All service must be performed by a qualified Cleveland Range Technician.
• Do not obstruct the flow of combustion and ventilation air.

RETAIN THIS MANUAL FOR YOUR REFERENCE

FOR YOUR SAFETY

DANGER
Keep clear of pressure relief discharge.
Keep hands away from moving parts and pinch points.
IMPORTANT
Inspect unit daily for proper operation.
Do not fill the kettle above recommended level marked on the outside of the kettle.
CAUTION
Wear protective equipment when discharging hot products.
The surfaces may be extremely hot! /Use protective equipment.
Stand clear of product discharge path when discharging hot product.
Do not lean on or place objects on the kettle lip.
SERVICING
Remove electrical power prior to servicing.
Ensure the kettle is at room temperature and the pressure gauge is showing zero or less prior to removing any fittings.
GAS APPLIANCES
****Keep appliances and areas free and clear of combustibles.
Do not attempt to operate this appliance during a power failure.
Shut the gas supply off prior to servicing.
The unit exhaust contains carbon monoxide. Operate only under a properly functioning hood with adequate makeup air.

INSTALLATION

RECEIVING INSPECTION
Before unpacking visually inspect the unit for evidence of damage during shipping.
If damage is noticed, do not unpack the unit, follow shipping damage instructions.
SHIPPING DAMAGE INSTRUCTIONS
If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.
2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.
3. Arrange for the carrier’s representative to examine the damage.
4. Fill out all carrier claims forms and have the examining carrier sign and date each form.

UNCRATING
Caution:
Straps under tension and will snap when cut.
The carton may contain staples and the Skid contains Nails.
Use proper safety equipment and precautions.
Unit is heavy use adequate help or lifting equipment as needed.

1. Carefully cut any straps from the container.

2. Lift off the carton.

3. Inspect for hidden damage. If found refer to “SHIPPING DAMAGE INSTRUCTIONS”.

4. Cut strap holding unit

5. Remove the wooden 1×6 holding unit from the skid.

6. Remove the manual from the kettle pot. Write down the model# and serial# of the unit on the front of this manual.

7. Lift the kettle off the skid and move the kettle to its installation location.

8. Discard packaging material according to local and or state requirements.

GENERAL
Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of the product could cause injury or damage.
This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.
Observe all clearance requirements to provide proper make-up airflow. Do not obstruct the flow of combustion and ventilation air. Check the rating plate to ensure that the kettle has been equipped to operate with the type of gas available at the installation.
VENTILATION
Gas-fired kettles are only to be installed under a ventilation hood in a room that has provisions for adequate makeup air. Further information can be obtained by referring to the U.S.A. National Fire Protection Association NFPA96 regulations. These standards have also been adopted by the National Building Code in Canada.
CLEARANCE REQUIREMENTS
CLEARANCE REQUIREMENTS FOR COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES.

MOUNTING INSTRUCTIONS Table-top models must be positioned on a firm, level stand (Cleveland ST-28 or ST-55 recommended), or existing countertop, and bolted in place.
These models are supplied with mounting hardware. This hardware threads into the welded bushing on the underside of the base.
Once the kettle is secure, screw the tilt handle into the threaded hole provided at the right side of the kettle.

GAS

ENSURE THE GAS SUPPLY MATCHES THE KETTLE’S REQUIREMENTS AS STATED ON THE RATING LABEL.
Installation must conform, with local codes or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).
It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14” water column, a pressure regulator must be installed, to provide a maximum of 14” water column gas pressure to the gas control valve.
Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.

1. Removed supplied manual shut-off valve and establish mounting location.
2. Add onion and piping as required.
3. Connect the gas line to the manual shut-off valve.

ELECTRICAL

ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE’S REQUIREMENTS AS STATED ON THE RATING LABEL.
A cord and plug are supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. The kettle must be electrically installed and grounded in
WARNING: Electrical Grounding Instructions. This unit is equipped with a three-prong (grounding) plug for your protection against shock hazards and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 (USA) or the Canadian Electrical Code, CSA C22.2, (Canada).
The standard supply voltage is 115 volts A.C., however, optional A.C. voltages can be supplied on special order. A separate fused disconnect switch must be supplied and
installed in the high-voltage electrical supply line. The wiring diagram is located under the cover of the kettle control box.
NOTE: Units are tested on an in-house ground fault system. However, there is no guarantee the unit will work on all ground fault systems. If you are having problems you can hard wire the unit.
WATER
The sealed jacket of the gas-fired kettle is precharged with the correct amount of a water-based formula, and therefore, no water connection is required to the kettle jacket.
The kettle can be equipped with optional hot and cold water taps, requiring 1/2″ copper tubing supply lines.
CLEANING
After installation, the kettle must be thoroughly cleaned and sanitized prior to cooking.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of the kettle once installed.

1. Before turning the kettle on, read the vacuum/pressure gauge. The gauge’s needle should be in the green zone. If the needle is in the “VENT AIR” zone, follow the air venting procedure.
2. The unit has been thoroughly checked for gas leaks at the factory however the installer should check all connections using soap bubbles or gas detectors for any leaks which may have resulted from shipping or installation.
3. Supply power to the kettle by placing the fused disconnect switch in the “ON” position.
4. Open the gas shut-off valve to turn on the main gas supply.
5. Turn the temperature control dial to “1” (Min.). The green LED light should remain lit, indicating the burner is lit until the set temperature is reached. Then the green light will cycle on and off, indicating the burner is cycling on and off to maintain temperature.
6. Tilt the kettle forward. After a few seconds, the red “LOW WATER” light should be lit when the kettle is in a tilted position. This light indicates that the burner has automatically been shut off by the kettle’s safety circuit. This is a normal condition when the kettle is in a tilted position.
7. Raise the kettle to the upright position. The red “LOW WATER” light should go out when the kettle is upright.
8. Turn the temperature control dial to “10”(Max.) and allow the kettle to preheat. The green light should remain on until the set temperature is reached. Then the green light will cycle ON and OFF, indicating the burner is cycling ON and OFF to maintain temperature.
9. Turn the unit OFF.

OPERATING INSTRUCTIONS

1. Tilting Handle – Used for tilting the kettle.
2. Vacuum/Pressure Gauge – Indicates steam pressure and vacuum.
3. Pressure Relief Valve – Pressure safety device.
4. Heat Indicator Light (Green) – Cycles ON-OFF with burner.
5. Low Water Indicator Light (Red) – When lit, indicates a low water condition.
6. Ignition Failure Indicator Light (Amber) – Indicates failure of heating system to ignite.
7. Dial – Turns the kettle ON/OFF and adjusts the cooking temperature.
8. Kettle Tilt Lock – Prevents unit from accidental tilting.
9. Water Level Sight Glass – Displays water level in steam jacket.

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE. KEEP APPLIANCES AND AREAS FREE AND CLEAR OF COMBUSTIBLES.
THE SURFACES MAY BE EXTREMELY HOT! USE PROTECTIVE EQUIPMENT.
DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS.
WEAR PROTECTIVE EQUIPMENT WHEN DISCHARGING HOT PRODUCTS.
OPERATING THE KETTLE
NOTE: If you are cooking an egg or milk product, do not pre-heat the kettle.

1. Perform DAILY PRE-STARTUP INSPECTION (see Maintenance).

2. Preheat the kettle by turning the dial to the desired temperature setting (see “Temperature Range Chart”). The Heat Indicator Light (Green) will remain lit, indicating the burner is on, until the temperature setting is reached. When the green light goes off, the burners are off, and preheating is complete.

3. Place food products into the kettle. The Heat Indicator Light (Green) will cycle on and off indicating the burners are cycling on and off to maintain the set temperature.
   NOTE: Do not fill the kettle above recommended level marked on the outside of the kettle.

4. When cooking is completed turn the dial to the “OFF’ position.
   NOTE: A five-minute complete shut-off period is required before relighting.

5. Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE: Certain combinations of ingredients will result in temperature variations
Temperature Range Chart
KETTLE TILT LOCK

Your unit is equipped with a lock to prevent accidental tilting. The following procedure should be used to tilt the kettle.

1. Grasp the tilt handle.
2. Hold the latch down to unlock the tilting mechanism.
3. Pull the handle to tilt the kettle
4. To lock, return the kettle to its upright position and push the handle back.

CLEANING INSTRUCTIONS

Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow the unit to cool to a safe temperature).

1. Turn the unit off.
2. Prepare warm water and mild detergent solution in the unit.
3. Remove food soil using a nylon brush.
4. Loosen food that is stuck by allowing it to soak at a low-temperature setting.
5. Drain unit.
6. Rinse the interior thoroughly.
7. Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.

NOTES
➩ For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.
➩ Leave the cover off when the kettle is not in use.
➩ For more information on stainless steel equipment and cleaning go to www.nafem.org.
CAUTION:
THE SURFACES MAY BE EXTREMELY HOT!
USE PROTECTIVE EQUIPMENT.
WARNINGS

Chloride Cleaners| Do not use detergents or cleansers that are chloride- based or contain quaternary salt.
---|---
Scrapers Wire Brush & Scrapers | Do not use a metal bristle brush or scraper.
Steel Wool| Steel wool should never be used for cleaning stainless steel.
High-Pressure Spray Hose| The unit should never be cleaned with a high- pressure spray hose.
Stagnant Water| Do not leave water sitting in the unit when not in use.

**MAINTENANCE

**

FOR MAINTENANCE AND REPAIRS CONTACT YOUR AUTHORIZED MANITOWOC SERVICE AGENCY AND HAVE A QUALIFIED SERVICE TECHNICIAN MAINTAIN YOUR EQUIPMENT.
DANGER:
SHUT THE GAS SUPPLY OFF PRIOR TO SERVICING.
DANGER:
REMOVE ELECTRICAL POWER PRIOR TO SERVICING.
DANGER:
ENSURE KETTLE IS AT  ROOM TEMPERATURE AND THE PRESSURE GAUGE IS SHOWING ZERO OR LESS PRIOR TO REMOVING ANY FITTINGS.
DAILY PRE-STARTUP INSPECTION

1. Tilt Handle (A) is tight and the knob is in place.
2. The kettle Tilt Lock (B) is functioning correctly.
3. The pressure Gauge (C) is in the green when the unit is cold.
4. Green Light (D) comes on when the unit is energized.
5. Red Light (E) comes on when the unit is tilted.

SIX-MONTH SERVICE INSPECTION

1. Perform daily startup inspection.
2. The screws holding the top cover are in place and tight.
3. The flue gasket is in place and in good condition.
4. The burner is held firmly in place and in good condition.
5. Fasteners securing the base and support leg are in place and tight.
6. Perform pressure relief valve periodic test (see Pressure Relief Valve Periodic Testing Procedure).
7. Adequate exhaust and makeup air are supplied to the working area.

YEARLY SERVICE INSPECTION

1. Perform six-month service inspection.
2. Check kettle maximum temperature setting (see Calibrating Procedure).
3. Perform pressure relief valve periodic test (see Pressure Relief Valve Periodic Testing Procedure).
4. Inspect the safety thermostat for proper connections (see Safety Thermostat section).
5. Inspect the Low water probe for proper connections (see Low Water Probe section).

References

• Cleveland Range - Home
• Home - NAFEM

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