KFI PRODUCTS 101010 Fairlead Modular Bumper Instruction Manual

June 13, 2024
KFi PRODUCTS

KFI PRODUCTS 101010 Fairlead Modular Bumper

Product Information

Product Name Fairlead Modular Bumper
Product Type Front Bumper
Part Number 101010
Hardware Kit HK-300
Supporting Component Replacement Grill (PT# 101000)

Product Usage Instructions

Bumper Only Install (Wildcat)

  1. Install bumper end caps in bumper tube ends as shown in Figure 1.
  2. Install bumper to replacement grill using the 5/16 bolts and nuts included in the hardware kit. See Figure 2.
  3. Tighten down all bolts.
  4. Install Replacement Grill (PT# 101000) and Bumper assembly. See Replacement Grill manual.

Bumper & Winch Mount Install

Note: The bolts need to be installed with the nuts to the roller fairlead side as shown in Figure 4.

  1. Tighten all bolts.
  2. Install the Bumper and Winch mount assembly to the replacement grill as shown in Figure 5 using the hardware provided with your winch. Tighten Bolts.
  3. Install Replacement Grill (PT# 101000) and Bumper assembly. See Replacement Grill manual.
  4. Using the instructions provided with your winch, wire accordingly. See the wiring page in the Winch Bracket manual for wiring locations and specifics.

Kit Components

Qty. Part Description

  • 1 …………….. Front Bumper
  • 4 …………….. Bumper End Caps
  • 4 …………….. 5/16”-18 x 3/4” Flange Bolt
  • 4 …………….. 5/16”-18 Flange Nu

INSTALLATION INSTRUCTIONS

Bumper Only Install (Wildcat)

  • Install bumper end caps in bumper tube ends as shown in Figure 1.
  • Install bumper to replacement grill using the 5/16” bolts and nuts included in the hardware kit. See Figure 2.
  • Tighten down all bolts
  • Install Replacement Grill (PT# 101000) and Bumper assembly. See Replacement Grill manual.

See page 2 for the bumper and winch mount install.

Bumper & Winch Mount Install

  1. Install roller fairlead and bumper to winch bracket as shown in Figures 3&4.
    • Standard Fairlead (4.875” Bolt Pattern)
    • The standard fairlead is installed in the bottom two fairlead holes (A) and the 5/16” bolts and nuts are installed in the top two holes (B). See Figure 3.
    • Note: The bolts need to be installed with the nuts to the roller fairlead side as shown in Figure 3. Wide Fairlead (6.6” Bolt Pattern)
    • The wide fairlead is installed in the top two fairlead holes (C) and the 5/16” bolts and nuts are installed in the bottom two holes (D). See Figure 4.
    • Note: The bolts need to be installed with the nuts to the roller fairlead side as shown in Figure 4.
  2. Tighten all Bolts
  3. Install Bumper and Winch mount assembly to replacement grill as shown in Figure 5 using the hardware provided with your winch. Tighten Bolts.
  4. Install Replacement Grill (PT# 101000) and Bumper assembly. See Replacement Grill manual.
  5. Using the instructions provided with your winch, wire accordingly. See wiring page in Winch Bracket manual for wiring locations and specifics.

©2012 Copyright Kappers Fabricating, Inc. All rights reserved

Documents / Resources

| KFI PRODUCTS 101010 Fairlead Modular Bumper [pdf] Instruction Manual
101010, HK-300, 101000, 101010 Fairlead Modular Bumper, Fairlead Modular Bumper, Modular Bumper, Bumper
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