STANLEY FMXGN4400022 4000W Inverter Generator Instruction Manual

FMXGN4400022 4000W Inverter Generator

Product Information

4000W Inverter Generator

The 4000W Inverter Generator is a powerful and reliable
generator that is designed to provide portable power for a variety
of applications. With a rated output of 3500W and a maximum output
of 4000W, this generator is capable of powering various appliances
and devices. It features a single cylinder, 4-stroke engine with a
displacement of 223cc and a rated engine speed of 3600r/min. The
generator operates on unleaded 91 petrol with no ethanol and has a
fuel tank capacity of 12 liters. It also includes a 12V DC output
and a USB output for charging electronic devices.

The inverter generator produces a pure sine wave, ensuring
stable and clean power for sensitive electronics. It has a running
time of up to 4.8 hours at rated output and is equipped with an
inverter spark arrestor for added safety. The generator has a noise
level of 58db(A) at no load and increases with load, reaching a
maximum of 74db(A) at 3500W load. It weighs approximately 40kg
(excluding fuel) and comes with a maintenance chart and service log
for easy maintenance.

Technical Specifications:

• Engine Type: Single cylinder, 4-stroke

• Engine Displacement: 223cc

• Rated Engine Speed: 3600r/min

• Oil Tank Capacity: 600ml

• Oil Type: 4 Stroke fully synthetic motor oil, SAE 15W-40 (API
  SN Category)

• Fuel Tank Capacity: 12L

• Fuel Type: Unleaded 91 Petrol – no ethanol

• Spark Plug: F7RTC

• Rated Voltage: 240V AC-50Hz

• Rated Output: 3500W

• Maximum Output: 4000W

• Rated Current: 14.6A

• Power Factor: 1.0

• 12V DC Output: Yes

• USB Output: 5V, Max. 2.1A

• Running Time: 4.8hrs at rated output

• Inverter: Yes – Pure sine wave

• Spark Arrestor: Yes

• Noise Level: 0W Load – 58db(A) @ 7m, 1700W Load – 67db(A) @ 7m,
  2625W Load – 71db(A) @ 7m, 3500W Load – 74db(A) @ 7m

• Net Weight: 40kg, not including fuel

Product Usage Instructions

To ensure safe and proper operation of the 4000W Inverter
Generator, please follow these instructions:

General Safety Instructions:

• Read the manual before using the generator.

• Use the generator outdoors to prevent asphyxiation hazard.

• Avoid contact with liquids near the plug to prevent electric
  shock hazard.

• Avoid naked flames near the generator to prevent explosion
  hazard.

• Wear hearing protection and read the manual before use to
  prevent hearing damage.

• Avoid touching hot surfaces nearby the generator.

Specific Safety Instructions:

• Use only unleaded 91 petrol with no ethanol as fuel.
• Ensure there are no liquid spills near the plug.
• Do not expose the generator to naked flames.

Operating Instructions:

1. Place the generator outdoors in a well-ventilated area.

2. Ensure the fuel tank is filled with unleaded 91 petrol with no
   ethanol.

3. Check the oil level and add 4-stroke fully synthetic motor oil
   if necessary.

4. Connect the desired appliances or devices to the generator’s AC
   and DC outputs.

5. Turn on the generator by following the instructions in the
   manual.

6. Monitor the generator’s performance and adjust the load as
   needed.

Maintenance:

• Refer to the provided maintenance chart for regular maintenance
  tasks.

• In case of a fault, refer to the maintenance fault chart for
  troubleshooting steps.

• Keep a service log to track maintenance and repairs.

If you require any assistance or have any problems with the
generator, please contact Smart Marketing Group Pty. Ltd. customer
service using the provided phone numbers.

4000W INVERTER GENERATOR OWNERS OPERATING MANUAL

For service, spare parts or product information, please contact Smart Marketing Group Pty. Ltd.
AUST. 1300 660 457 N.Z. 0800 474 876
www.stanleyproducts.com.au
FMXGN4400022

04396 04/22

CONTENTS
Section Specification Suggested Applications Introduction Warranty Statement General Safety Instructions Specific Safety Instructions Electrical Information Fuel and Oil Information Components and Controls Operating Instructions Maintenance Chart Maintenance Fault Chart Service Log

Page 2 2 3 4
5 – 6 7 8 8 9
10-16 18
19-20 21-22
23

SUGGESTED APPLICATIONS
These are some suggestions of appliances which could be powered by this generator. These suggestions cannot all be run at the same time, please read page 15 for full details:
· Televisions up to 150W · AC/DC Camping fridges up to 150W · DVD/Video players up to 400W · Laptop computers up to 700W · TV and DVD/Video player combination up to 800W · Mobile phone/hand held games charging up to 900W · Power tools up to 2400W · Lighting up to 3150W Never exceed 3150W in total when using multiple appliances.

TECHNICAL INFORMATION

Specifications Inverter Generator Engine type Rated engine speed Oil tank capacity
Oil type
Fuel tank capacity Fuel type Spark plug Rated voltage Rated output Maximum output Rated current Power factor 12V DC output USB output Running Time Inverter Spark arrestor
Noise
Net weight

FMXGN4400022 Single cylinder, 4 stroke 223cc 3600r/min 600ml
4 Stroke fully synthetic motor oil, SAE 15W-40 (API SN Category)
12L Unleaded 91 Petrol – no ethanol F7RTC 240V AC-50Hz 3500W 4000W 14.6A 1.0 8.3A 5V, Max. 2.1A 4.8hrs at rated output Yes – Pure sine wave Yes
0W Load – 58db(A) @ 7m 1700W Load – 67db(A) @ 7m 2625W Load – 71db(A) @ 7m 3500W Load – 74db(A) @ 7m
40kg, not including fuel

ALTERNATE POWER SOURCE

ASPHYXIATION HAZARD
USE OUTDOORS

ELECTRIC SHOCK HAZARD

EXPLOSION HAZARD

POSSIBLE BACK STRAIN
– HEAVY WEIGHT
READ MANUAL BEFORE USE

NO LIQUID NEAR PLUG
NO NAKED FLAMES

WEAR HEARING WARNINGS – READ PROTECTION MANUAL BEFORE USE

HOT SURFACES NEARBY

UNLEADED 91 PETROL ONLY NO ETHANOL
2

INTRODUCTION
Dear Customer,
Thank you for purchasing this generator which has passed through our extensive quality assurance processes. Every care has been taken to ensure that it reaches you in perfect condition. However, in the unlikely event that you should experience a problem, or if you require any assistance please do not hesitate to contact us;
If you have a problem, call customer service do not return this generator to the place of purchase.
Note: For convenience we suggest taking a photocopy of your purchase receipt as the original may fade.
Due to continual product development, the actual product may differ slightly from the product pictured.
CUSTOMER SERVICE
Australia: 1300 660 457 New Zealand: 0800 474 876 Operating times: Monday ­ Friday 8.00am – 5.00 pm Australian Eastern Standard Time (AEST)
EXPRESS WARRANTY STATEMENT GENERATORS
You are not required to do anything to register your generator purchase. Please attach the purchase receipt to this manual and ensure both are kept safe. We hope you enjoy your new generator, and if you have any problems call customer service on the above phone numbers. Do not return to place of purchase.
Smart Marketing Group Pty Ltd (SMG) warrants that this generator will be free from manufacturing faults or defects for 12 months from the date of purchase, providing original purchase receipt is kept and shown when needed and is subject to the terms and conditions below.
If a warranty fault appears within the warranty period, SMG reserves the right to replace or repair the product. In the event that SMG chooses to replace the product, this original warranty will expire at the original date. If the product includes various accessories or components, only the defective accessory or component will be replaced or repaired.
SMG reserves the right to replace defective parts of the product with parts and components of similar quality, grade and composition where an identical part or component is not available.
Products presented for repair may be replaced by refurbished products of the same type rather than being repaired. Refurbished parts may be used to repair the products.

WHAT IS COVERED · Manufacturing fault or defect.
HOW TO CLAIM UNDER THIS WARRANTY · Call customer service, phone number to the left. · Ensure you have the following: Original purchase receipt,
Model of generator, Serial number of generator. · Discuss the issue. · Customer service will advise which authorised service
agent to take the generator to provided the issue is a warranty one. · Take generator to authorised service agent for repair.
WHAT IS NOT COVERED · Commercial use of generator. · Use of Generator for hire. · Use of generator in a commercial premises. · Damage caused by incorrect oil. · Damage caused by incorrect fuel or use of E10 ethanol fuel. · Damage or deterioration due to transport. · Damage caused by negligence, misuse, abuse or accident
or incorrect voltage and wattage. · Any corrosion or rusting. · Damage caused by incorrect set up and start up. · Replacement parts due to general wear and tear. · Generators with serial number defacement, modification or
removal. · Generators which have been serviced by anyone other than
an authorised SMG service agent. · Generators with no original purchase receipt. · Generators which have been on sold, not original purchaser. · Damage due non-servicing of generator as is required by
this manual. · Blockages / damage caused by dust, dirt, spiders webs or
insects. · Damage caused by the incorrect fitting of accessories. · Damage caused by overloading, overworking the generator. · Damage to attached equipment or third party accessories. · Damage caused by attached equipment or third
party accessories.
CONTACT DETAILS
Smart Marketing Group Pty Ltd 33-35 Lionel Road, Mt. Waverley Victoria 3149, Australia.
Tel (+613) 9543 7266
Fax (+613) 9543 9839
service.group@smga.com.au

3

COMPLETE WARRANTY STATEMENT ­ GENERATORS

As soon as you have purchased the generator, we recommend that you check to make sure it is intact and that you read the operating instructions carefully before using it. The purchase receipt for this product is to be retained and must be presented if making a claim under the terms of the Smart Marketing Group (SMG) warranty. Bank account statements are not acceptable for proof of purchase.
This warranty does not cover generators intended for hire or use in commercial applications or in commercial premises. The warranty will under no circumstances extend to reimbursement or payment of damages, whether direct, indirect or consequential. The warranty is void if there is evidence the generators has been modified or tampered with in any way or used with unauthorised accessories without our consent.
SMG declines any responsibility or liability whatsoever arising from misuse or abuse, negligent handling of the generators or if the product has not been installed or failure to comply with the relevant safety, operating, setting and maintenance instructions (see further in this manual).
The warranty does not extend to installation or disconnection costs.
Any item sent freight forward/collect for repair will be refused. Warranty repairs are free of charge, provided the appliance is delivered to our service department or authorised service agent. The generator will need to be returned, adequately protected in a box. SMG will not be responsible for any in-transit loss or damage. Assistance under the warranty will only be made available if the request is made to our customer service team on the contact numbers listed below and proof of purchase is provided.
This is a repair only warranty you will need to take the generator to the authorised service agent after contacting our customer service centre.
If the product includes various accessories or components, only the defective accessory or component will be replaced or repaired.
SMG reserves the right to replace defective parts of the product with parts and components of similar quality, grade and composition where an identical part or component is not available.
Products presented for repair may be replaced by refurbished products of the same type rather than being repaired. Refurbished parts may be used to repair the products.
Damage caused by third party accessories is not covered under this warranty. Damage caused to attached equipment or third party accessories will not be covered under this warranty.
Rust and corrosion are not covered under this warranty.
If a warranty fault is found the freight cost will be credited to the

owner. If no fault is found the product will be returned and any costs associated with the service will be charged to the owner.
Blockages caused by spider webs, insects, dirt, or accumulated dust and incorrect oil are not covered by warranty. SMG reserves the right to replace or repair the appliance within the warranty period. Parts found to be defective due to a manufacturing fault will be replaced free of charge.
In the event of SMG choosing to replace the appliance, the warranty will expire at the original date of purchase. If no warranty fault is found the owner will be advised and the product will be returned and any costs associated with the service will be charged to the owner.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The benefits of this warranty are in addition to any rights and remedies imposed by Australian State and Federal legislation that cannot be excluded.
In New Zealand, this SMG warranty is in addition to the conditions and guarantees which are mandatory as implied by the New Zealand Consumer Guarantee Act 1993. For service, spare parts or product information please contact customer service:
Australia: 1300 660 457 New Zealand: 0800 474 876
CONTACT DETAILS
Smart Marketing Group Pty Ltd 33-35 Lionel Road, Mt. Waverley Victoria 3149, Australia.
Tel (+613) 9543 7266
Fax (+613) 9543 9839
service.group@smga.com.au
This STANLEY Fatmax product is eligible for a 3 Year Limited Trade Warranty
Register online for your extended warranty (terms and conditions apply see online for details) at www.stanleyproducts.com.au/warranty-registration

4

LUBRICATION OF ENGINE
Your engine comes with NO oil in the sump. You will need to add engine oil, refer to pages 8 and 10 for complete details and images. Failure to do this may result in damage to the engine, generator and/or injury to the user.
GENERAL SAFETY INSTRUCTIONS
Before attempting to operate this generator the following basic safety precautions should be taken to reduce the risk of fire, electric shock and personal injury. It is important to read the instruction manual and to understand applications, limitations and potential hazards associated with this generator. It is important that you read, understand and follow these instructions very carefully. They are designed for the safety of yourself and others ensuring a long and trouble free service life from your generator. This generator is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.
OPERATING ENVIRONMENT
NEVER use your generator indoors. Your generator produces deadly carbon monoxide and this is harmful and can cause death. Only use your generator in well ventilated areas like the outdoors. Do not expose your generator to rain or use in damp or wet locations. Do not expose your generator to direct sunlight. Keep the work area well lit. Do not use your generator in areas where there is a risk of explosion or fire from combustible materials, flammable liquids, paint, varnish, petrol, etc flammable gases and dust of an explosive nature. As a precaution it is recommended that you consult an expert on selecting and using a suitable fire extinguisher and have it available for use in an emergency when operating the generator.
GUARD AGAINST ELECTRIC SHOCK
Never touch the generator with wet or damp hands as electric shock may occur. Always ensure your generator is connected to ground, i.e. Earthed with the supplied earth stake, see page 11.
BEWARE OF CHILDREN & PETS
Children and pets should be kept out of the operating area. Children should not be allowed to touch or operate generators or touch extension cords. All generators should be kept out of reach of children. When NOT in use keep the generator preferably stored or locked in a secure well ventilated cabinet or room with the fuel tank empty.
SELECT A GENERATOR WITH A SUFFICIENT RATING
Select the right generator for the job. Do not use a generator to do a job for which it was not designed. Do not force a small generator to do the job of a heavy duty generator. Any damage caused by overloading will void the warranty. Do not use generators for purposes not intended.

PROTECT POWER LEADS FROM DAMAGE
Always disconnect power cords from a power supply socket by pulling the plug. Never pull on the cord. Keep the power lead away from heat, oil, solvents and sharp edges. If a power lead becomes damaged have it replaced by an authorised service facility.
FUEL – UNLEADED 91 PETROL – NO ETHANOL
Fuel used in this generator is poisonous. Always wear approved breathing protection when decanting fuel. If you get any fuel on your skin or clothes wash the affected area immediately with soap and water and change your clothes. If you get fuel in your eyes wash immediately with clean water and seek medical attention. If any fuel is swallowed DO NOT induce vomiting, seek immediate medical attention.
HOT COMPONENTS
Beware many of the components will get hot during use. Never touch any of the metal pipes, pump or motor as these may burn.
MAINTAIN YOUR GENERATOR WITH CARE
When not using your generator ensure the fuel cock is OFF’. Never leave the fuel cockON’ as this can damage the carburettor. Follow the instructions for lubricating and changing accessories. Keep handles clean, dry and free from oil and grease. Ensure that ventilation slots are kept clean and free from dust at all times. Blocked ventilation slots can cause overheating and damage to the motor. Ensure that the air and fuel filters are kept clean at all times.
REMOVE ADJUSTING KEYS AND WRENCHES
Form the habit of always checking to see that any adjusting keys or wrenches have been removed from the generator before operating.
FIRE PRECAUTIONS
Always contact your fire authority before using the generator on fire restricted days. It is not recommended to use your generator when a total fire ban is in force. Never refuel your generator while it is still running. Never connect your generator to a commercial or domestic power outlet. As a precaution it is recommended that an expert is consulted on obtaining and using a suitable fire extinguisher.
CLEANING YOUR GENERATOR
Always stop your generator before you commence cleaning. Always ensure that your generator has cooled, about one (1) hour, before cleaning and storing. When cleaning your generator use only a damp soft cloth. NEVER use liquid or solvents of any type. All areas can be wiped down.

5

EXTENSION CORDS & REELS
Inspect extension cords periodically and replace if damaged. Never use damaged extension cord as these may cause injury. Always unwind any extension cords fully before plugging into mains power supply. Protect your extension cord or reel from sharp objects, excessive heat, damp conditions or wet locations. Always use a 3′ core extension cord or reel with this generator. Only heavy duty extension cords intended for and markedoutdoor’ use, which are no longer than 20m.
GENERATOR EARTHING’ Always ensure that this generator is “Earthed” correctly before using. “Earthing” stake and wire has been supplied with this generator ensure it is used to ensure your safety, see page 11. CHECK DAMAGED PARTS Before using the generator it should be carefully checked to determine that it will operate properly and perform its intended function. Check for broken or missing parts and have them replaced or repaired at an authorised service facility. Check any other condition that may affect the operation of the generator. A guard or any other part of the generator that is damaged should be properly repaired or replaced by an authorised service facility unless otherwise indicated in this instruction manual. Any switch that does not operate correctly must be replaced by an authorised service facility. DO NOT use the generator if theON / OFF’ motor switch does not turn the generator ON’ andOFF’.
PERSONAL SAFETY
CLOTHING DO NOT wear loose clothing, jewellery or anything that could get caught in moving machinery. Gloves may be worn when filling generator with fuel.
HAIR Long hair should be tied back or contained in a protective covering.
EYE PROTECTION The use of safety goggles is highly recommended (normal glasses are not sufficient for eye protection) when using or refuelling generators. Prescription glasses do not have safety lenses.
FOOTWEAR Where there is the risk of heavy objects or if there is a risk of slipping on wet or slippery floors, suitable non­slip, covered, safety footwear should be worn. Protect your feet from dropping accidents.

EAR PROTECTION The use of ear protection is highly recommended when using generators. The continual noise may damage your ears.
RESPIRATORY PROTECTION Always wear approved breathing protection when decanting fuel. ALWAYS use this generator in well ventilated area. Never use indoors.
WARNING! Do not breathe in exhaust fumes. Exhaust fumes are poisonous and may cause drowsiness, unconsciousness and even death.
DO NOT OVER REACH DO NOT over reach. Keep a proper footing and maintain your balance at all times. Avoid using abnormal stances and awkward body positions.
STAY ALERT Watch what you are doing, use common sense, and never operate a generator when you are tired, drinking alcohol, taking drugs or if taking medication that causes drowsiness.
WARNING
Do not attempt to modify the generator in any way; this will VOID your warranty. The use of any attachment or accessory other than those recommended in this instruction manual could result in damage to the generator and could cause injuries to the operator. This petrol generator complies with Australian / New Zealand and International standards and safety requirements. Repairs should only be carried out by qualified persons using original spare parts. Failure to do so may result in considerable danger to the operator.

6

SPECIFIC SAFETY INSTRUCTIONS
WARNING! Do not use the generator in areas where there is a risk of explosion or fire from combustible materials. The sparks possibly caused when using this generator may ignite combustible materials as well as flammable liquids, paint, varnish, petrol, flammable gases and dust of an explosive nature. As a precaution it is recommended that you consult an expert on a suitable fire extinguisher and its use. Ensure that the work area is kept clear of combustible materials.
WARNING! Do not use the generator indoors or in confined spaces where exhaust gases, smoke or fumes could reach dangerous concentrations.
· Never connect this generator to a second generator. · Never connect this generator to Commercial or Domestic
power supply. · Always use the generator in an open well ventilated area. · Unit will become hot during use. Please keep generator at
least one metre (1m) away from buildings, other equipment, pedestrian areas or flammable materials. · Never pull the re-coil starter once the generator engine has started. Any damage caused will not be covered by warranty. · Never start or stop the generator with any appliances attached. · Ensure the generator has stopped before servicing, or lubricating etc. · Do not attempt to modify the generator, guards or the supplied accessories in any way. · Do not touch the exhaust. This can become very hot during operation and can cause serious burns. · Always check the generator for damaged parts or fuel leaks, ensure these are fixed before using it. · Never refuel while smoking or in the vicinity of an open flame. · Always wear safety eye wear, ear and breathing protection when operating or refuelling the generator. · To avoid a fire if you spill fuel while refuelling, clean up before starting the generator. · Never operate or store the generator on its side, ALWAYS operate or store in an upright manner on firm, solid ground.

· Your generator is factory set, NEVER attempt to speed it up as this could endanger the user and damage the generator and/or attached appliances.
· Never operate the generator in damp, wet or flooded conditions.
· Before plugging appliances into the generator allow it to run up to full speed.
· If the generator makes an unfamiliar sound or vibrates excessively, switch the generator `OFF’ immediately. Investigate the possible cause or consult your authorised service agent.
· Do not use ANY type of coolant on the generator as a fatal electric shock could occur.
· Never use coolant in the generator as damage may occur.
· Do not touch the generator with wet hands as this may cause electrocution.
· Never use your generator on highly conductive surfaces. e.g. Steel walk ways, metal roof or metal bench, as this could cause an electric shock.
· Always operate your generator at least two (2) metres away from conductive surfaces.
· Locate this generator in a convenient place, avoid using long extension leads.
· If an extension lead is used, avoid leaving it where it may be damaged by pedestrian or vehicular traffic or cause a trip and fall hazard.
· Always observe normal safety precautions with ALL appliances used with this generator.
· Never transport the generator with fuel in the tank. ALWAYS empty the fuel tank.
· All loads must be kept within the ratings stated on the name plate. Overloading the generator will damage the unit or shorten its life. This will not be covered under warranty.
· Do not tamper or alter any parts as this may cause personal injury or damage the generator.
· Always disconnect any loads before starting or stopping the generator.
· When storing the generator always store in a secure well ventilated area.
· Always store in an upright position. NEVER store or lay this generator on its side.

7

IMPORTANT ELECTRICAL DATA
This generator is fitted with a sealed electrical connection socket that is compatible with the generator. If the electrical connection socket becomes damaged it must be replaced with a complete assembly that is identical to the original, and this must be replaced by an authorised service agent. Never connect to an external power supply. If in doubt always consult a qualified electrician.
FUEL ONLY USE UNLEADED 91 PETROL (ULP-91RON) – NO ETHANOL
Fuel tank capacity ­ 12 litres (12 L) Use of incorrect fuel and/or oil may damage the generator and will not be covered under warranty. Do not use E10 or any type of ethanol fuel as this will damage the generator and will not be covered under warranty. Do not use high octane fuels (greater than 91%) as this will damage the generator and will not be covered under warranty. · Ensure you use clean fresh unleaded 91 petrol (ULP) – no ethanol · Use a clean approved container to store your unleaded petrol (ULP) in before decanting into the fuel tank. · If contaminated (dirty) or old (stale) fuel is used any damage caused will not be covered under warranty.
OIL CHECK DAILY – ONLY USE 4 STROKE FULLY SYNTHETIC MOTOR OIL
To operate, this generator requires oil in the sump, not supplied. If the generator does not have the correct level of oil in the sump, it will not run, see note below. Oil capacity ­ approximately six hundred millilitres (0.6 L or 600 ml) Oil type ­ 4 stroke fully synthetic motor oil, SAE 15W-40 (API SN Category). Non-detergent or 2-stroke engine oils will damage the engine and should not be used. · Always check oil level before using. · Always use fresh clean oil. · Change oil every 12 hours or every 3 months. · If contaminated (dirty) or old (stale) oil is used any damage caused will not be covered under warranty. NOTE: This generator is fitted with an oil cut out switch and red warning light. If the oil level is empty or low then the generator WILL NOT start or run and the low oil light will glow when the recoil is pulled. Always check the oil level before starting the generator. Never check or add oil while the generator is running.
8

PIC. 1
16
10 15 17 14

1, 3 & 2

11

12

13

9

5 7

6 4
8

COMPONENTS & CONTROLS (PIC.1)
1. Low oil level indicator (yellow): this light is off when the engine is off or when in normal operation with adequate oil.
A. If the engine is low on oil when you shut it down, the engine will fail to start up. The yellow light will turn on when you attempt to pull-start the engine (usually visible at the moment of start up).
B. If the engine runs low on oil during operation, the engine will automatically stop running.
2. Output indicator (green): This light is on when power supply is normal.
In any situation, when the red light turns on the power supply will be disconnected automatically. To restore power, turn the appliance off and disconnect from the generator. Press the AC Reset button to restore power supply.
3. Overload indicator (red): This indicator light is on when the generator is overloaded, check attached products power, refer to page 15.

4. Earth bolt point for earth lead 5. Single 5V DC USB socket 6. Twin 240V AC socket 7. Oil sump access panel 8. Recoil starter grip 9. 12V DC cigarette lighter socket 10. Fuel cap 11. Start switch (Fuel tap valve, engine on/off, electric start and
choke combination) 12. AC reset button 13. DC circuit breaker 14. Economy switch 15. Digital display (Voltage/Frequency/Time) 16. Fuel gauge 17. AC circuit breaker

9

OPERATING INSTRUCTIONS
UNPACKING Carefully unpack your generator. This generator is heavy (43kg) and may require two (2) people to lift. Dispose of all packing material in an environmentally responsible manner.
Open carton, gently lift the generator clear of the carton and packaging, this may require 2 people. Remove from plastic bag.
NOTE: Plastic bags can be a danger to young children, dispose of immediately. Always dispose of packaging in a responsible manner.
ASSEMBLY This generator requires minimal assembly, install the starter battery and the motor requires oil, 4 stroke fully synthetic motor oil, SAE 15W-40 (API SN Category), to be added to the sump before you can use, refer to page 8 for specific details.
ACCESS PANEL – OIL This access panel (oil) needs to be removed in order to add/ change oil.
To Remove
1. Rotate the locking tab clockwise to “unlock”, Pic. 2. 2. Gently pull the access panel away from the generator side
and un-clip from the rear. 3. Un-clip at the front
To Fit
1. Clip in at the rear 2. Close panel 3. Secure the access panel by rotating the locking tab anti-
clockwise to “lock”.
ADDING LUBRICATING OIL Always use clean fresh oil as specified on page 8. Incorrect or old oil can cause the generator to run rough and damage the motor; this will not be covered by warranty.
1. Ensure that engine is OFF when filling oil. 2. Remove access panel – oil, as per above. 3. Use oil as detailed on page 8, 4 stroke fully synthetic motor
oil, SAE 15W-40 (API SN Category). 4. Ensure generator is level when filling with oil.
DO NOT TIP – USE A FUNNEL (NOT SUPPLIED) 5. Remove oil filler cap, Pic. 3. 6. Only fill oil to the top of the thread, Pic. 4. 7. Ensure that the oil filler cap is screwed on tightly. 8. Fit access panel – oil, as per above, before attempting to
start generator.
WARNING! Over filling the oil can damage the generator, this damage will not be covered under warranty.
NOTE: Check oil daily and especially before use.

PIC. 2 PIC. 3 PIC. 4

Engine Oil Capacity : 0.6L (600 mL) 10

ACCESS SIDE PANEL
This access side panel needs to be removed in order to connect/check battery as well as clean/replace air filter and spark plug.
To Remove 1. Loosen and remove the 3 screws, Pic. 5 2. Hold generator and gently pull side away from the back
using the tab, Pic. 6, and gently prising away at the top and the bottom. 3. Un-clip at the top front.
To Fit 1. Clip in at the top front 2. Close the panel. 3. Secure with the 3 screws, Pic. 5.
CONNECTING BATTERY
WARNING! Never connect your battery with the Start Switch in the “RUN” or “CHOKE” position. Always ensure it is “OFF”.
To connect the pre-fitted battery; 1. Remove the Access Side Panel, refer above. 2. Locate the loose black wire with the red coloured end and
cover. 3. The battery is located to the right hand side of the air filter
and the “Positive” red connection is at the top of the battery. 4. Peel the red cover back to reveal the round ring terminal,
Pic. 7. 5. Loosen and remove the screw from the battery.
NOTE: Nut is captive.
6. Push the screw through the ring terminal and screw to the battery terminal.
7. Push the red cover back over the terminal, to cover the battery terminal fully, Pic. 8.

PIC. 5 PIC. 6 PIC. 7

PIC. 8

11

FILLING THE FUEL TANK UNLEADED 91 PETROL – NO ETHANOL Always use clean fresh fuel as specified on page 8. Stale fuel can cause the generator to run rough and damage the motor; this will not be covered by warranty.
1. Ensure the engine is OFF.
2. Ensure the start switch is OFF.
3. Use fresh fuel as detailed on page 8, unleaded petrol.
4. Do not fill fuel tank above the centre line of the fuel filter, Pic. 9.
5. Ensure that the fuel tank cap is screwed on tightly.
GENERATOR `EARTHING’ Always ensure that this generator is “Earthed” BEFORE starting and using.
1. Ensure that engine is OFF when fitting the “Earth” stake and wire.
2. Attach the wire to the “Earth” point on the generator, see Pic. 10.
3. Push the attached stake into the ground. Ensure that this is not a trip hazard when near the generator.
4. Ensure the generator is OFF and cool before removing the “Earth” stake and wire.
ECONOMY SWITCH (PIC. 11) When this switch is turned on your generator will use less fuel, however only switch on when load of less than 1500W are attached. If a load is higher than 1500W switch to OFF.

PIC. 9 PIC. 10 PIC. 11

DO NOT FILL ABOVE THIS LINE
EARTH POINT

ECONOMY SWITCH

12

STARTING YOUR GENERATOR
WARNING! Never start your generator without “earth” stake attached or with electrical appliances or power leads attached.
You can start this generator either using the electric start or by pulling the recoil. 1. Ensure the “Earth” stake and wire are attached, Pic. 10. 2. Turn the START switch clockwise to CHOKE, Pic. 12. 3. ELECTRIC START PIC. 13 – Press the start button on the
side of the start switch. This should only take about 30 seconds to start, provided there is fuel and the oil level is correct. Once engine has started skip step 4 totally. 4. RECOIL START PIC. 14- If unable to start with the electric
start due to flat battery, use the recoil starter. Hold down the generator firmly with one hand on the frame, then pull the recoil starter slowly until engaged, then pull briskly. This step may need to be repeated until generator engine starts, this can take up to about 12 pulls.
WARNING! Never push the start button or pull the recoil once the engine has started. Any damage caused will not be covered under warranty.
5. Allow engine to run up to speed, this usually takes up to about 5 seconds.
6. Rotate START switch anti-clockwise to RUN, Pic. 15. 7. Check that the only illuminated light is the green output
power light. The generator will be running and ready for use.
WARNING! Before connecting any electrical load to the generator ensure that the load does not exceed the maximum load as stated on the rating plate and also check page 15 for extra details.
Ensure that the mains supply lead is long enough to reach the generator without any strain.

PIC. 12 PIC. 13 PIC. 14

PIC. 15

START SWITCH START SWITCH PUSH

13

STOPPING YOUR GENERATOR
WARNING! Never stop your generator with electrical appliances or power leads attached. Always remove power leads and appliances before stopping your generator.
WARNING! In case of emergency, the easiest way to stop the generator is to directly rotate START switch to OFF position.
Avoid doing so in non-emergency circumstances as it carries the risk of damaging the generator.
1. Ensure all power leads and appliances have been switched off and disconnected from the generator power socket.
2. Allow generator to run for 1-2 minutes, this allows the generator to cool down.
3. Push economy switch to OFF, Pic. 11. 4. Rotate START switch anti-clockwise to OFF, Pic. 16.
DIGITAL DISPLAY This generator is fitted with a digital display, Pic, 17. When the generator is running it will continuously rotate through the following;
· Voltage
· Frequency
· Time
OUTPUT INDICATOR LIGHT Output indicator light (green – RUN), Pic. 18, will remain ON during operation. However if it goes out and the red light comes then you have overloaded the generator, see page 15.
LOW OIL LIGHT If while the generator operating, the oil level in the motor sump drops to a dangerously low level then the yellow oil light, Pic. 18, will flicker and the generator will automatically stop.
If the oil level in the motor sump is dangerously low, then the generator will not start or be able to re-start, however the yellow low oil light will flicker only when the recoil starter is pulled.
If your generator will not start always check the oil level first.
To add oil or check the oil level, refer page 10.

PIC. 16

PIC. 17

PIC. 18

YELLOW LIGHT LOW OIL

RED LIGHT OVERLOAD

GREEN LIGHT POWER ON

14

USING YOUR GENERATOR
AC OUTLET Your generator is equipped with a 240V AC power socket. This will run a range of devices providing they are within the limits of the generators output.
NOTE: The peak (surge) power requirements of some devices e.g. Fridges, Televisions, etc; can be up to seven (7) times greater than their rated (continuous) power. Do not over load your generator. The devices wattage can be found on the data label. See Pic.19. A basic guide is listed below for some common products.
You can use any combination of appliances provided that you do not exceed the limits of your generator. For this generator never exceed 3150W in total when combining multiple different appliances.
NOTE: When using multiple devices only start one device at a time.

PIC. 19

Data Label

Data Label

YOUR GENERATOR AC LIMITS Rated (continuous) power – 3500W Peak (surge) power – 4000W
Note: Long extension leads may reduce the effectiveness of your generators supply power.

TO USE THE 240V AC OUTLET 1. Check that the only illuminated light is the green output power. If not turn to page 16, 21 or 22 and fix the problem before using the
generator. 2. Lift the flap and plug your appliance into the outlet socket on the face plate. 3. Turn the appliance on and use as per the manufacturers manual. 4. When finished turn your appliance off. 5. Disconnect appliance from the generator and the flap should close automatically.
NEVER leave any appliances plugged into your generator, always disconnect when appliance is not in use.

Suggested Device

Maximum Wattage

Bayonet/Screw in globes (home use)

Up to 3500W

Florescent tubes

Up to 2800W

Halogen lights

Up to 2900W

Power tools

Up to 2400W

Laptop computer

Up to 1800W

DVD/Video players

Up to 1200W

Portable television

Up to 500W

Portable television & DVD/Video player combination

Up to 2400W

AC/DC Camping fridge

Up to 1000W

Cooling fans

Up to 2400W

Heating

Up to 2400W

Radio/CD player

Up to 1200W

iPod/MP3 player

Up to 2400W

Mobile phone charging

Up to 1800W

Hand held games charging

Up to 1800W

You can use any combination of appliances provided that you do not exceed the limits of your generator. For this generator never exceed 3150W in total when combining multiple different appliances.

Suggested Wattage Maximum of 70 x 50W globes Maximum of 140 x 20W globes

15

SAFETY DEVICES
AC OUTLET Your generator is equipped with an output indicator light, page 14, Pic. 18. When this light goes out and the red light glows, then the generator will produce NO POWER.
To restart the power supply;
1. Remove the appliance. Check wattage, page 15.
2. Press the AC Overload button, Pic. 20, the button should stay in. If not allow the generator to run and wait 1-2 minutes for the circuit breaker to cool, then press button in again.
3. Once in, then press the AC Reset button, Pic. 22, the red light should go out and the green light should be illuminated.
3. Re – attach the appliance.
4. If the green output indicator light goes out and the red light glows again, then the attached appliance is either faulty or the appliances’ required power is greater than the generators’ rated output, check the appliance wattage requirements, refer page 15 or have the appliance check by a service technician.
12V DC and USB OUTLETS Your generator is equipped with a DC output circuit breaker, which covers both the 12V DC socket and the USB twin sockets. This circuit breaker will “pop” out if the attached appliance is either faulty or the appliances’ required power need is greater than the generators’ DC power output.
To reset the circuit breaker and restart the power supply;
1. Remove the appliance. 2. Push the circuit breaker, Pic. 21, back in, it should stay in.
If not the circuit breaker is still over heated, allow to cool down for another 2 minutes before trying again to push it in. 3. Once it stays in, re – attach the appliance. 4. If the circuit breaker “pop’s” out again and the power stops then the attached appliance is either faulty or the appliances’ required power is greater than the generators DC rated output, check the appliances power (Amperage) requirements, refer page 2 or have the appliance checked by a service technician.

PIC. 20 PIC. 21 PIC. 22

AC OVERLOAD BUTTON DC RESET BUTTON
AC RESET BUTTON

16

STORAGE
If the generator is not to be used or is to be stored for more than one month the following storage procedure should be carried out. Drain all the fuel from the fuel tank (refer to page 20) and the carburettor (see below), ensure that all the fuel has been drained.
Remove the spark plug and pour approximately one tablespoon full of clean engine oil into the spark plug hole.
With the start turned OFF gently pull on the recoil starter cord several times. Re-fit the spark plug and gently pull the recoil starter cord until the piston is on the compression stroke (when resistance is felt) then stop pulling.
Store the generator in a dry well ventilated place under a cover to prevent any dust or debris from accumulating on the generator.
DRAINING THE CARBURETTOR
1. Remove the access side panel. 2. Place a fuel safe container under the fuel drain tube. 3. Loosen the carburettor drain screw and allow fuel to drain
out, Pic. 22. 4. Once fuel has drained, secure screw. 5. Discard the old fuel responsibly. 6. Secure the access side panel.
When preparing the generator for storage, follow the guidelines below.

PIC. 23
DRAIN SCREW
PLACE FUEL SAFE CONTAINER

Storage Time Less than 1 month 1 to 2 months

Prior to Storing No special preparation is required Drain fuel from carburettor

2 months to 1 year

Empty fuel from fuel tank Drain fuel from carburettor

1 year or more

Disconnect the battery
Empty fuel from fuel tank Drain fuel from carburettor Remove spark plug Put a tablespoon of engine oil into the cylinder through the spark plug hole. Turn the engine slowly with the recoil only to distribute the oil Reinstall spark plug Change engine oil

*Use unleaded fuel stabilisers formulated to extend storage life. For recommendations, contact your nearest authorised service centre.

17

MAINTENANCE CHART

Item

Remark

Spark plug Engine oil

Check condition Adjust gap and clean Replace if required Check oil level
Replace

Air filter
Fuel tank filter

Clean Replace if required
Clean fuel tank filter Replace if required

Pre-operation check (daily)

Valve clearance
(SERVICE CENTRE ONLY)

Check and adjust when engine is cold

Fuel line
Exhaust system

Check fuel hose for cracks or damage Replace if required
Check for leakage Tighten or replace gasket if required
Check exhaust screen Clean and replace if required

Carburettor Check choke operation

Fittings/ Fastenings

Check all fittings and fixtures and tighten if required

Battery

Check condition

Initial 1 month or 6 hours

Every 3 months or Every 6 months or Every 12 months or

12 hours

24 hours

48 hours

SERVICE
Now that you have purchased your generator, should a need ever exist of repair or service, simply contact your nearest Authorised Service Centre or other qualified service organisation. Be sure to provide all pertinent facts when you call.
Smart Marketing Group for your closest centre
Aust. 1300 660 457 N.Z. 0800 474 876.

18

MAINTENANCE
CHECKING/CLEANING THE AIR FILTER For proper performance and long life, keep air filters clean.
1. Remove the Access Side Panel, refer page 11.
2. Un-clip the air filter cover, Pic. 24.
3. Remove the foam air filter Pic. 25.
4. If the filter element is dirty, clean with warm, soapy water. Rinse and let dry.
5. Apply a light coat of engine oil to the filter element, then squeeze it out.
6. Replace the filter element into the air filter box.
7. Replace air filter cover and ensure it is clipped firmly in place.
8. Refit the Access Side Panel securely, refer page 11.
NOTE: Do not run the generator without the air filter. Rapid engine wear will result.
SPARK PLUG MAINTENANCE The spark plug must be properly gapped and free of deposits in order to ensure proper engine operation.
To check:
1. Remove the Access Side Panel, refer page 11. 2. Remove the spark plug cap Pic. 26. 3. Clean any dirt from around base of spark plug. 4. Remove spark plug using socket provided. 5. Inspect spark plug for damage, and clean with a wire
brush before reinstalling. If insulator is cracked or chipped, spark plug should be replaced. Make sure electrode gap is 0.60mm-0.80mm.
NOTE: If replacing, use the following recommended spark plug: F7RTC.
6. Screw spark plug back by hand, avoid damaging threads of the cylinder.
7. Put the spark plug back in position and use the spark plug socket to tighten it. If spark plug is new, use 1/2 turn to compress washer appropriate amount. If reusing old spark plug, use 1/8 to 1/4 turn for proper washer compression.
8. Replace spark plug cap. 9. Refit the Access Side Panel securely, refer page 11.

PIC. 24 PIC. 25 PIC. 26

CLIP CLIP
FILTER
SPARK PLUG CAP

19

CLEANING THE EXHAUST PORT & MUFFLER Depending on the type of fuel used, the type and amount of oil used, and/or your operating conditions, the exhaust port and muffler may become blocked with carbon deposits. If you notice a power loss with your petrol-powered tool, you may need to remove these deposits to restore performance. We highly recommend that only qualified service technicians perform this service.
CLEANING THE FUEL TANK FILTER
1. Remove fuel cap. 2. Lift out the fuel tank filter. 3. Clean the filter, replace if broken. 4. Dry the filter. 5. Place back into the fuel tank. 6. Replace the fuel cap.

DRAINING FUEL TANK
WARNING! Generator is heavy and may require 2 people to lift.
1. Remove fuel tank cap. 2. Remove the fuel tank filter. 3. Position a fuel safe container next to the generator. 4. Using a hand fuel syphon pump, transfer (pump) the fuel to
your fuel safe container.. 5. Once tank is empty place generator on its feet, wipe up any
spills. 6. Replace fuel tank cap. 7. Dispose of fuel in an environmentally responsible manner,
check your local council for disposal locations.
DRAINING ENGINE OIL
WARNING! Generator is heavy and may require 2 people to lift.
1. Start generator. 2. Run generator, without load for about 2-3 minutes. 3. Stop generator. 4. Remove access panel, refer page 10. 5. Remove oil filler cap. 6. Position an long angled funnel under the oil fill and position
an oil safe container next to the generator. 7. Lift and tip generator to drain the oil out of the “oil fill”. via
the funnel to the oil safe container. OR use a hand oil extraction pump to transfer (pump) the old oil from the oil sump to the oil safe container.
8. Once oil sump is empty place generator on its feet, wipe up any spills.
9. Replace oil filler cap. If changing oil refer to page 10 for oil filling details.
10. Dispose of oil in an environmentally responsible manner, check your local council for disposal locations.

Call Smart Marketing Group for your closest centre

Aust. 1300 660 457

N.Z. 0800 474 876.

20

FAULT CHART

CONDITION

PROBABLE CAUSE No oil/ Low oil level Loose spark plug

CORRECTIVE ACTION
Fill sump with correct oil, See page 8
Tighten plug

Engine won’t start
Low engine output
Engine runs erratically

Insufficient compression
Sufficient compression

Loose cylinder head bolt

Tighten bolt

Damaged gasket FUEL SYSTEM PROBLEMS

Replace gasket

Insufficient speed for starting

Pull recoil quickly

Check Battery condition

No fuel supplied to combustion chamber

Foreign matter in fuel tank Clogged fuel line
No fuel in tank
Fuel tap not open

ELECTRIC SYSTEM PROBLEMS

Poor spark

Spark plug dirty with carbon or wet with fuel
Damaged spark plug

Clean tank
Clean fuel line Fill with correct fuel, See page 8 Rotate START switch to ON or CHOKE
Clean spark plug
Replace spark plug

Combustion chamber supplied with fuel

Good spark

Faulty magneto
Improper adjustment of carburetor

Consult Service Agent

Insufficient

Pull recoil quickly

speed for starting

Check Battery condition

Wrong grade of fuel used

Check grade of fuel, Unleaded 91 Petrol, no ethanol

Overloading

Check the attached appliances’, refer page 15

21

FAULT CHART CONTINUED

CONDITION
Indicator light ON. No AC output
Indicator light OFF. No AC output Output power too high or low

PROBABLE CAUSE Tripped circuit breaker
Poor connection or faulty lead
Broken recepticle
Faulty circuit breaker
Generator problem
Engine RPM set too high or low Loose component Internal generator problem

REPAIRS Repairs to your generator should only be carried out by an authorised service agent.
Call Smart Marketing Group for your closest centre
Aust. 1300 660 457 N.Z. 0800 474 876.

Please take note of serial number and write here for ease of reference: Serial Number: Date of Purchase: Place of Purchase: Receipt Number:

22

CORRECTIVE ACTION Reset, refer page 16 Check and replace
Consult Service Agent
Consult Service Agent Consult Service Agent Consult Service Agent

SERVICE LOG
Purchase Date

This Service is to be complete within 5 hours or 1 months of purchase as well as again within 12 hours or 3 months, which ever comes first.

Replace

Check, Clean, Adjust Spark plug

Engine oil

Air Filter

Authorised Service Agent (Name or Company Stamp) Technician Date

This Service is to be complete within 36 hours or 9 months of purchase, which ever comes first.

Replace

Check, Clean, Adjust Spark plug

Engine oil

Air Filter

Authorised Service Agent (Name or Company Stamp) Technician Date

Place of Purchase

This Service is to be complete within 24 hours or 6 months of purchase, which ever comes first.

Replace Air Filter

Check, Clean, Adjust Fuel tank filter Spark Plug

Engine oil

Authorised Service Agent (Name or Company Stamp) Technician Date

This Service is to be complete within 48 hours or 12 months of purchase, which ever comes first.

Replace

Check, Clean, Adjust Fuel tank filter

Air Filter

Spark Plug

Engine oil

Valve clearance

Authorised Service Agent (Name or Company Stamp) Technician Date

Exhaust system Battery Condition

ACCESSORIES SUPPLIED
· Screw driver & handle · Spark plug socket · Earth stake and lead · Storage bag

23

For any queries or assistance call

Customer Service
AUST. 1300 660 457 NZ 0800 474 876
www.stanleyproducts.com.au
Hours of operation: Monday to Friday 8.00am – 5.00pm AEST
Do not return to place of purchase. Keep your purchase receipt, this will be required to
make any claims under the 1 year warranty. Register online for your extended warranty (terms and conditions apply see online for details) at www.stanleyproducts.com.au/warranty-registration
FMXGN4400022

04396 04/22

References

• Stanley Products | Products and Tools Australia
• Warranty Registration

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