POWERBOSS 020649-00 3100 PSI Gas-Cold Water Pressure Washer with Honda Engine Owner’s Manual

June 4, 2024
POWERBOSS

020649-00 3100 PSI Gas-Cold Water Pressure Washer with Honda Engine
Owner’s Manual

Main Unit (80017859)

Note: Unless noted otherwise, use the standard torque specifications

POWERBOSS 020649 3100 PSI Gas Cold Water Pressure Washer with Honda Engine -
Main Unit

REF NO PART NO QTY DESCRIPTION
1 313788GS BASE
2 201499ZGS HANDLE
3 709519 BILLBOARD
B1797GS CLIP
4 709521 PUMP
5 205369GS TANK-CHEMICAL
B3222EGS CAP-CHEMICAL TANK
B1797GS CLIPS
310333GS KIT-VALVE
6 708807 GUN
7 207796GS EXTENSION-QC
8 194264GS HOOK
9 708962 HOSE
10 209891GS KIT-WHEEL
209604GS HUBCAP
704293 E-RING
11 709520 KIT-QC NOZZLES
198841GS NOZZLE-QC BLACK
195983AAGS NOZZLE-QC RED
195983TGS NOZZLE-QC YELLOW
707480 NOZZLE-QC WHITE
12 209884GS MOUNT-VIBRATION
13 B2203GS KIT-HARDWARE HANDLE
14 192131GS KIT-HARDWARE PUMP MOUNTING
15 705001 KIT-O-RING
16 192134GS KIT-VIBRATION MOUNT
900 —– ** ENGINE
319068GS OIL

-(Not Illustrated)
—| 23139DGS| | KEY
-(Not Illustrated)
—| 201314GS| | AXLE
-(Not Illustrated)
—| 705076| | HOSE-CHEMICAL
-(Not Illustrated)
—| 705851| | DECAL-Warning Spark
-(Not Illustrated)
—| 707165| | TAG-WARNING
-(Not Illustrated)
—| 6039| | PUMP SAVER
-(Optional Accessory)

Footnotes:
** Contact Engine Manufacturer for parts and service.

Pump (80017740)

Note: Unless noted otherwise, use the standard torque specifications

POWERBOSS 020649 3100 PSI Gas Cold Water Pressure Washer with Honda Engine -
Pump

REF NO PART NO QTY DESCRIPTION
1 204087GS 3 SCREW
44 B2384GS 1 FILTER, Garden Hose
46 204083GS 1 FITTING, Outlet
64 208673GS 1 VALVE, Thermal Relief
A 317897GS 1 * KIT, Check Valve
B 706780 1 * KIT-PLUG
C 204084GS 1 * KIT, Water Seals
D 317787GS 1 *KIT, Chemical Injector
E 317788GS 1 *KIT, Easy Start
F 709523 1 KIT-O-RING
G 200350GS 1 * KIT, Grub Screw & Washer
H 706610 1 * KIT, Unloader
J 204085GS 1 * KIT, Water Inlet
6039 PUMP Saver

-(Optional Accessory)
—| 6059| | PERFECT MIX MULTI-PURPOSE WASH
-(Optional Accessory)
—| 6160| | Project Pro® PerfectMix Concrete, Brick, and Tile Cleaner
-(Optional Accessory)
—| 6159| | Project Pro® PerfectMix Multi-Purpose and Vehicle Cleaner
-(Optional Accessory)

Hardware Identification & Torque Specifications

Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Property
Class
| Class 5.6| Class 8.8| Class 10.9| Class 12.9
Size Of
Hardware
| in/lbs
ft/lbs| Nm.| in/lbs
ft/lbs| Nm.| in/lbs
ft/lbs| Nm.| in/lbs
ft/lbs| Nm.
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39| 5.88
13.44
26.4
44.64
5.2
7.7 15
26
42
64
89
126
169
217
320
435
590
759
988| .56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340| 13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249| 1.28
2.90
5.75
9.9
16.5
24
48
83
132
200
275
390
530
375
995
1350
1830
2360
3050| 19.2
43.44
5.97
10.3
16.9
25
50
86.2
136
210
287
405
559
708
1032
1401
1902
2441
3163| 1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290| 22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
3798
2935| 2.15
4.95
16.5
9.7
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

POWERBOSS 020649 3100 PSI Gas Cold Water Pressure Washer with Honda Engine -
Fig 1

Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When the bolt or capscrew is identified as 1/2 – 16 x 2” (M8 – 1.25 x 50), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Hardware
Grade| SAE Grade 2| SAE Grade 5| SAE Grade 8
Size Of
Hardware| in/lbs
ft/lbs| Nm.| in/lbs
ft/lbs| Nm.| in/lbs
ft/lbs| Nm.
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12| 19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240| 2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4| 30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640| 3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4| 41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000| 4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0

NOTES

  1. These torque values are to be used for all hardware excluding locknuts, self-tapping screws, thread forming screws, sheet metal screws, and socket head setscrews.

  2. Recommended seating torque values for locknuts:
    a. for prevailing torque locknuts – use 65% of grade 5 torques.
    b. for flange whiz lock nuts and screws – use 135% of grade 5 torques.

  3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

POWERBOSS 020649 3100 PSI Gas Cold Water Pressure Washer with Honda Engine -
Common Hardware Types

Wrench & Fastener Size Guide

POWERBOSS 020649 3100 PSI Gas Cold Water Pressure Washer with Honda Engine -
Fastener Size Guide

1/4” Bolt or Nut
Wrench—7/16”| 5/16” Bolt or Nut
Wrench—1/2”| 3/8” Bolt or Nut
Wrench—9/16”| 7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”| 1/2” Bolt or Nut
Wrench—3/4”
M6 Bolt or Nut
Wrench—10mm| M8 Bolt or Nut
Wrench—13mm| M10 Bolt or Nut
Wrench—17mm| M12 Bolt or Nut
Wrench—19mm| M14 Bolt or Nut
Wrench—22 mm

Copyright © Briggs & Stratton. All Rights Reserved
01-Jun-2021

Documents / Resources

| POWERBOSS 020649-00 3100 PSI Gas-Cold Water Pressure Washer with Honda Engine [pdf] Owner's Manual
020649-00, 3100 PSI Gas-Cold Water Pressure Washer with Honda Engine, Water Pressure Washer, Pressure Washer, 020649-00, Washer
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