Schluter Systems Ditra Heat Uncoupling Membrane Installation Guide
- June 12, 2024
- Schluter Systems
Table of Contents
- Ditra Heat Uncoupling Membrane
- CONCRETE
- Wood Substrate
- Concrete Substrate
- ACCESS FLOOR PANELS
- MOVEMENT JOINTS
- INSTALLATION
- Waterproofing
- THIN-SET DISCUSSION
- TESTING & CERTIFICATIONS
- HOW DOES IT WORK?
- NATURAL STONE
- SOUND CONTROL
- PRODUCT SELECTION
- WARRANTIES
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
PROFILE OF INNOVVATION
Ditra Heat Uncoupling Membrane
Schluter ® -DITRA Installation Handbook 2023
The Universal Underlayment for Ceramic and Stone Tile
Schluter ® -DITRA
Specifically designed as an underlayment for ceramic and stone tile
Ceramic and stone tiles are durable, easy to maintain, and hygienic,
representing the ideal surface coverings.
However, today’s lightweight construction methods can make the installation of
hard surface coverings particularly challenging. In order to protect the
integrity of the tile assembly, an underlayment that performs multiple
functions is required.
Schluter ® -DITRA is specifically designed to allow the installation of
ceramic and stone tile over any even and load-bearing substrate. The
integration of DITRA’s uncoupling, waterproofing, load-distribution, and vapor
management functions makes consistent results viable.
Uncoupling
Tile has been successfully installed for thousands of years by
incorporating an uncoupling layer, or forgiving shear interface, within the
tile assembly. DITRA provides uncoupling through its open rib structure, which
allows for in-plane movement that effectively neutralizes the differential
movement stresses between the substrate and the tile, thus eliminating the
major cause of cracking and delaminating of the tiled surface.
Waterproofing
DITRA provides reliable waterproofing. Its polyethylene composition protects
the substrate from moisture penetration, which is particularly important in
today’s building environment where most substrates are moisture sensitive.
Vapor Management
The distinguishing feature of DITRA is the existence of free space created by
the configured channels on the underside of the matting. The free space
provides a route for excess moisture and vapor to escape from the substrate
that could otherwise cause damage to the tile layer above. Thus, DITRA
effectively manages moisture beneath the tile covering.
Support/Load Distribution
When placed on a solid foundation, columns or pillars can support
tremendous loads. The same physical principle applies to DITRA installations.
Column-like mortar structures are formed in the cutback cavities of the
matting. Loads are transferred from the tile covering through these column-
like mortar structures to the substrate. Since DITRA is virtually
incompressible within the tile assembly, the advantages of uncoupling are
achieved without sacrificing point load distribution capabilities. The ability
of DITRA installations to support and distribute heavy loads while preserving
the integrity of the tiled surface has been verified through extensive
laboratory and field testing, including applications exposed to vehicular
traffic.
NEW DITRA Features & Benefits
| EASY CUT
Cutting grooves provide a guide for straight and precise cuts.
---|---
| Increased Membrane Flexibility
Enhances workability and reduces membrane memory – lays perfectly flat.
| EASY FILL
Air release vents at the corners allow for faster filling of the membrane with
fewer trowel passes.
| Enhanced Undercut Design
For an even stronger anchoring of the tile.
Legend
★★★Essential
★★Significant
★Helpful
4 Floors, Interior – 16, 19.2, & 24-inch o.c. joist spacing
Floors, Interior – Natural Stone Tile
Floors, Interior – Existing Vinyl
Floors, Interior – Structural Plank Subfloor
8 Floors, Interior – Ceramic or Stone Tile
- Young concrete
- Concrete subject to moisture migration
- Pre-stressed/post-tensioned concrete
9 Floors, Interior – Gauged Porcelain Tiles and Tile Panels
10Floors, Interior – Ceramic or Stone Tile
11 Wood Substrate – Electric thin-mat or wire system Wood Substrate – Thin slab (lightweight or gypsum underlayment)
13 Concrete Substrate – Structural concrete slab
14 Floors, Interior – Ceramic or Porcelain Tile
15 Floors, Interior – Ceramic or Stone Tile
18 Placement guidelines and descriptions
19 Installation guidelines
21 Schluter® -DITRA installation instructions
Discussion of thin-set mortar types to be used with Schluter ® -DITRA
22 Evaluation of mortar types used with Schluter ® -DITRA
• ASTM C627
• Shear bond strength
• Freeze/thaw exposure
23 Product Evaluation
24Explanation of how Schluter ® -DITRA functions
25 Discussion of natural stone and single-layer wood subfloors
27 Discussion of sound control in conjunction with ceramic and stone tile
28Choosing between Schluter ® -DITRA and DITRA-XL
29 Schluter ® -Systems’ written installation instructions shall have precedence over referenced industry standard guidelines and installation procedures insofar as referenced information may contain overlapping or conflicting requirements.
Type, thickness, and format of the ceramic or stone tile surface covering must be suitable for the intended application.
This installation handbook is subject to change without notice. Please visit www.schluter.com for the latest version.
WOOD
Every substrate presents unique challenges
All wood materials, including OSB, plywood, and framing members, are subject
to expansion, contraction, bending, and deflection as a result of changes in
moisture content and loading. Further, these deformations fluctuate over the
life of the building structure.
The uncoupling function of Schluter ® -DITRA protects the ceramic or stone
tile covering from the aforementioned deformations by neutralizing the
differential movement stresses between the wood structure and the tile, thus
eliminating the major cause of cracking and delaminating of the tiled surface.
Therefore, DITRA can replace a second layer of plywood in most applications.
Since wood structures are sensitive to moisture, the DITRA membrane’s
waterproofing function adds an essential element to the flooring assembly by
providing simple, effective, and permanent moisture protection.
Wood continually absorbs and releases moisture. The free space beneath the
DITRA membrane allows the wood to breathe and provides a route for any
residual moisture in the wood substrate to escape.
Since DITRA is virtually incompressible within the tile assembly, the
advantages of uncoupling are achieved without sacrificing point load
distribution capabilities.
By addressing all of the challenges associated with today’s fast, lightweight construction methods, DITRA provides a durable installation system for ceramic and stone tile over wood substrates.
4 WOOD — Floors, Interior – Ceramic or Porcelain Tile
Floors, Interior – Ceramic or Porcelain Tile
16″ (406 mm) o.c. joist spacing, single layer OSB or plywood subfloor
Areas of Application
- over any even and structurally sound OSB or plywood subfloor with 16″ (406 mm) o.c. joist spacing – exposure 1, plugged-face plywood or OSB with 1/8″ gap between sheets is recommended
- interior dry or wet areas
Limitations
- minimum 2″ x 2″ (50 mm x 50 mm) tile
- for natural stone, see detail D-W-S (page 6) and natural stone discussion (page 25)
Requirements
- maximum spacing of joists, I-joists, or floor trusses is 16″ (406 mm) o.c.
- minimum subfloor thickness – 19/32″, 5/8″ nom. (16 mm) tongue-and-groove with 1/8″ (3 mm) gap between sheets
Substrate Preparation
- verify that subfloor panels are properly fastened to framing members
- any leveling of the subfloor must be done prior to installing DITRA and DITRA-XL
Movement Joints
- DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface.
Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
Setting and Grouting Materials
- modified thin-set mortar – ANSI A118.11
- unmodified thin-set mortar – ANSI A118.1
- grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications
- tile – ANSI A108.5
- grout – ANSI A108.6, A108.9, A108.10
Other Considerations
- tightly butted and/or tented plywood or OSB seams must be addressed prior to installing DITRA and DITRA-XL
- vapor barrier on crawl space floors according to regional building codes
- where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ® KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14
19.2″ (488 mm) o.c. joist spacing, single layer OSB or plywood subfloor
Areas of Application
-
over any even and structurally sound OSB or plywood subfloor with 19.2″ (488 mm) o.c. joist spacing – exposure 1, plugged-face plywood or OSB with 1/8″ gap between sheets is recommended
-
interior dry or wet areas
Limitations -
minimum 2″ x 2″ (50 mm x 50 mm) tile
-
for natural stone, see detail D-W-S (page 6) and natural stone discussion (page 25)
Requirements
• maximum spacing of joists, I-joists, or floor trusses is 19.2″ (488 mm) o.c.
• minimum subfloor thickness – 23/32″, 3/4″ nom. (19 mm) tongue-and-groove with 1/8″ (3 mm) gap between sheets
Substrate Preparation
• verify that subfloor panels are properly fastened to framing members
• any leveling of the subfloor must be done prior to installing DITRA and DITRA-XL
Movement Joints
• DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
Setting and Grouting Materials
-
modified thin-set mortar – ANSI A118.11
-
unmodified thin-set mortar – ANSI A118.1
-
grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications -
tile – ANSI A108.5
-
grout – ANSI A108.6, A108.9, A108.10
Other Considerations -
tightly butted and/or tented plywood or OSB seams must be addressed prior to installing
DITRA and DITRA-XL -
vapor barrier on crawl space floors according to regional building codes
-
where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ® KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14
24″ (610 mm) o.c. joist spacing, double layer OSB or plywood subfloor
Areas of Application
-
over any even and structurally sound double layer OSB or plywood subfloor – exposure 1, plugged-face plywood or OSB with 1/8″ gap between sheets is recommended
-
interior dry or wet areas
Limitations -
minimum 2″ x 2″ (50 mm x 50 mm) tile
Requirements -
maximum spacing of I-joists or floor trusses is 24″ (610 mm) o.c.
-
double layer wood floor consisting of:
-
minimum subfloor thickness – 23/32″, 3/4″ nom. (19 mm) tongue-and-groove
-
minimum underlayment thickness – 11/32″, 3/8″ nom. (10 mm)
Substrate Preparation
- verify that subfloor panels are properly fastened to framing members
- underlayment – minimum 11/32″, 3/8″ nom. (10 mm)-thick Exposure 1, pluggedface plywood or OSB with 1/8″ (3 mm) gap between sheets; see page 18 for underlayment installation guidelines
- any leveling of the assembly must be done prior to installing DITRA and DITRA-XL Movement Joints
- DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
Setting and Grouting Materials
-
modified thin-set mortar – ANSI A118.11
-
unmodified thin-set mortar – ANSI A118.1
-
grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications -
tile – ANSI A108.5
-
grout – ANSI A108.6, A108.9, A108.10
Other Considerations -
tightly butted and/or tented plywood or OSB seams must be addressed prior to installing
DITRA and DITRA-XL -
vapor barrier on crawl space floors according to regional building codes.
-
where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ® KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14
-
ceramic or porcelain tile can be installed over single layer wood subfloors on joists spaced at 24″ (610 mm) o.c. when using DITRA-XL; see detail D-W24-XL-T on page 6
24″ (610 mm) o.c. joist spacing, single layer OSB or plywood subfloor
Areas of Application
-
over any even and structurally sound OSB or plywood subfloor with 24″ (610 mm) o.c. joist spacing – exposure 1, plugged-face plywood or OSB with 1/8″ gap between sheets is recommended
-
interior dry or wet areas
Limitations -
minimum 2″ x 2″ (50 mm x 50 mm) tile
-
for natural stone, see detail D-W-S (page 6) and natural stone discussion (page 25)
Requirements -
maximum spacing of I-joists or floor trusses is 24″ (610 mm) o.c.
-
minimum subfloor thickness – 23/32″, 3/4″ nom. (19 mm) tongue-and-groove with 1/8″ (3 mm) gap between sheets
Substrate Preparation -
verify that subfloor panels are properly fastened to framing members
-
any leveling of the subfloor must be done prior to installing DITRA-XL
Movement Joints -
DITRA-XL does not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
Setting and Grouting Materials -
modified thin-set mortar – ANSI A118.11
-
unmodified thin-set mortar – ANSI A118.1
-
grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications -
tile – ANSI A108.5
-
grout – ANSI A108.6, A108.9, A108.10
Other Considerations -
tightly butted and/or tented plywood or OSB seams must be addressed prior to installing DITRA-XL
-
vapor barrier on crawl space floors according to regional building codes
-
where a waterproof floor is required, all DITRA- XL seams and floor/wall transitions must be sealed with Schluter ® -KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14
Floors, Interior – Natural Stone Tile
Double layer of OSB or plywood subfloor
Areas of Application
-
over any even and structurally sound double layer OSB or plywood subfloor – exposure 1, plugged-face plywood or OSB with 1/8″ gap between sheets is recommended
-
interior dry or wet areas
Limitations -
requires double layer wood floor regardless of joist spacing
-
minimum 2″ x 2″ (50 mm x 50 mm) tile
Requirements -
maximum spacing of joists, I-joists, or floor trusses is 24″ (610 mm) o.c.
-
double layer wood floor consisting of:
-
minimum subfloor thickness – 23/32″, 3/4″ nom. (19 mm) tongue-and-groove
-
minimum underlayment thickness – 11/32″, 3/8″ nom. (10 mm)
Substrate Preparation -
verify that subfloor panels are properly fastened to framing members
-
underlayment – minimum 11/32″, 3/8″ nom. (10 mm)-thick Exposure 1, pluggedface plywood or OSB with 1/8″ (3 mm) gap between sheets; see page 18 for underlayment installation guidelines any leveling of the assembly must be done prior to installing DITRA and DITRA-XL
Movement Joints -
DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
Setting and Grouting Materials -
modified thin-set mortar – ANSI A118.11
-
unmodified thin-set mortar – ANSI A118.1
-
grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications -
tile – ANSI A108.5
-
grout – ANSI A108.6, A108.9, A108.10
Other Considerations -
certain moisture-sensitive stones, e.g., green marble, or resin-backed tiles may require special setting materials. Consult stone supplier and Schluter ® -Systems for more information
-
tightly butted and/or tented plywood or OSB seams must be addressed prior to installing DITRA and DITRA-XL
-
vapor barrier on crawl space floors according to regional building codes
-
where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ® KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14
Floors, Interior – Existing Vinyl Floors
Areas of Application
-
over any even and structurally sound substrate with existing vinyl flooring • interior dry or wet areas
Limitations -
lauan plywood and particle board underlayments are unacceptable substrates and must be removed and/or replaced with plywood or OSB prior to membrane installation
-
minimum 2″ x 2″ (50 mm x 50 mm) tile
-
cushioned vinyl unacceptable
-
perimeter bonded vinyl flooring unacceptable
-
multiple layers of vinyl unacceptable
Requirements -
for wood substrates, subfloor/underlayment configuration according to detail D-W16-T, D-W19-T, D-W24-T, D-W24-XL-T, or D-W-S; D-W24-XL-T for use with DITRA-XL only
Substrate Preparation -
ensure that the structure beneath the vinyl is sound and adequate
-
ensure that vinyl is well adhered
-
remove any wax and clean vinyl
-
for wood substrates, nail off floor with ring shank flooring nails every 4″ (102 mm) o.c.
– fasteners must pass through entire thick- ness of assembly with minimal penetration into joists -
any leveling of the assembly must be done prior to installing DITRA and DITRA-XL
Movement Joints -
DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
Setting and Grouting Materials -
Fast-setting modified thin-set mortar – ANSI A118.4F or ANSI A118.15F
-
unmodified thin-set mortar – ANSI A118.1
-
grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications -
tile – ANSI A108.5
-
grout – ANSI A108.6, A108.9, A108.10
Other Considerations -
DITRA and DITRA-XL are adhered to the vinyl flooring using Schluter FAST-SET ® or fastsetting modified thin-set mortar suitable for bonding to vinyl. As an alternative, a suitable cement-based embossing leveler or Schluter ALL-SET ® or an appropriate modified thinset mortar can be used to skim coat the vinyl to provide a bonding surface. When skim coat is cured, DITRA and DITRA-XL are adhered to the skim coat using Schluter SET ® or unmodified thin-set mortar. See page 22 for discussion on latex-modified thin-set mortars sandwiched between two impervious layers
-
seaming DITRA and DITRA-XL, including floor/wall connections, with Schluter ® KERDI-BAND may be appropriate in cases where a break in the water line of an ice maker or dishwasher can damage preexisting moisture-sensitive substrates and underlayments. KERDI-BAND floor/wall connections are just as easily concealed with wood base as with tile. KERDI-BAND floor/ wall connections in dishwasher alcoves are parged with thin-set mortar; see page 14
-
vapor barrier on crawl space floors according to regional building codes
-
certain moisture-sensitive stones, e.g., green marble, or resin-backed tiles may require special setting materials. Consult stone supplier and Schluter ® -Systems for more information
Floors, Interior – Structural Plank Subfloor
Areas of Application
-
over structural plank subfloors
-
interior dry or wet areas
Limitations -
minimum 2″ x 2″ (50 mm x 50 mm) tile
Requirements -
maximum spacing of joists is 24″ (610 mm) o.c.
-
double layer wood floor consisting of:
-
minimum structural plank subfloor thickness – 3/4″ (19 mm)
-
minimum underlayment thickness – 15/32″, 1/2″ nom. (13 mm)
Substrate Preparation -
verify that subfloor planks are properly fastened to framing members
-
underlayment – minimum 15/32″, 1/2″ nom. (13 mm)-thick Exposure 1, pluggedface plywood or OSB with 1/8″ (3 mm) gap between sheets; see page 18 for underlayment installation guidelines
-
any leveling of the assembly must be done prior to installing DITRA and DITRA-XL
Movement Joints -
DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
Setting and Grouting Materials -
modified thin-set mortar – ANSI A118.11
-
unmodified thin-set mortar – ANSI A118.1
-
grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications -
tile – ANSI A108.5
-
grout – ANSI A108.6, A108.9, A108.10
Other Considerations -
vapor barrier on crawl space floors according to regional building codes
-
where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ® KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14
-
certain moisture-sensitive stones, e.g., green marble, or resin-backed tiles may require special setting materials. Consult stone supplier and Schluter ®
-Systems for more information
CONCRETE
Every substrate presents unique challenges
There are various challenges associated with the installation of hard surface
coverings on concrete substrates.
To begin, the coefficient of thermal expansion of concrete is close to twice
that of ceramic tile. Additionally, tile contractors are often expected to
install tile over young concrete (concrete cured less than 28 days). However,
rigid surface coverings installed over young concrete are susceptible to
damage as a result of shrinkage during curing. Pre-stressed/post-tensioned
concrete slabs are also commonplace in today’s construction environment.
Although pre-stressing is used to help control deflections in concrete
structures, these slabs are still subject to deformations caused by changes in
moisture, temperature, and loading. Many concrete slabs on or below grade are
subject to moisture migration, which can be problematic. Furthermore, these
structures experience the same deformations as stated above.
The uncoupling function of Schluter -DITRA protects the ceramic or stone tile
covering by neutralizing the differential movement stresses between the
concrete substrate and the tile, thus eliminating the major cause of cracking
and delaminating of the tiled surface.
The DITRA membrane’s waterproofing
ability not only protects the substrate from moisture and harmful substances,
it also slows the drying of fresh concrete, which reduces the chances of
cracking and curling of the slab.
The free space beneath the DITRA matting provides a route for any residual
moisture in the concrete slab to escape. This allows the installation of DITRA
and the tile covering as soon as the slab can be walked upon. Vapor management
is also essential for slabs subject to moisture migration.
Since DITRA is virtually incompressible within the tile assembly, the
advantages of uncoupling are achieved without sacrificing point load
distribution capabilities. This allows DITRA to be installed in commercial and
industrial applications exposed to
heavy vehicular traffic, provided the type, format, and thickness of the tile
is appropriate for the application.
By addressing all of the challenges associated with today’s fast construction
methods, DITRA provides a durable installation system for ceramic and stone
tile over concrete substrates.
Floors, Interior – Ceramic or Stone Tile
Concrete subfloor
Areas of Application
-
over any structurally sound and even concrete subfloor
-
young concrete (concrete cured less than 28 days)
-
on or below grade concrete subject to moisture migration
-
post-tensioned or pre-stressed concrete
-
cracked concrete
Limitations -
minimum 2″ x 2″ (50 mm x 50 mm) tile
-
concrete slabs subject to moisture migration must have all seams in DITRA and DITRAXL sealed with Schluter ® -KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar
-
any cracks in concrete subfloor must exhibit in-plane movement only; thin-set tile assemblies, including those incorporating
DITRA or DITRA-XL, cannot accommodate differential vertical displacement
Requirements -
slab to be structurally sound
-
slab to be free of waxy or oily films and curing compounds (when present, mechanical scarifying is necessary)
-
the installation of DITRA or DITRA-XL and tile can begin as soon as the slab can be walked upon
-
slab to be free of standing water
Substrate Preparation -
any leveling or sloping of the slab or assembly must be done prior to installing DITRA and DITRA-XL
Movement Joints -
DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
-
concrete floors may incorporate various movement joints; see page 16 of this Handbook for guidelines on how to treat the different types of joints (control/contraction joints, expansion joints, etc.)
Setting and Grouting Materials -
unmodified thin-set mortar – ANSI A118.1
-
grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications -
tile – ANSI A108.5
-
grout – ANSI A108.6, A108.9, A108.10
Other Considerations -
where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ® KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14
-
certain moisture-sensitive stones, e.g., green marble, or resin-backed tiles may require special setting materials. Consult stone supplier and Schluter ® -Systems for more information
Floors, Interior – Gauged Porcelain Tiles and Tile Panels
Areas of Application
-
over any structurally sound and even concrete subfloor
-
over gypsum concrete underlayment placed over structurally sound concrete subfloors
-
young concrete (concrete cured less than 28 days)
-
on or below grade concrete subject to moisture migration
-
post-tensioned or pre-stressed concrete
-
cracked concrete
-
interior dry or wet areas
Limitations -
minimum thickness of gauged porcelain tiles and tile panels 7/32″ (5.5 mm)
-
DITRA and DITRA-XL membranes only
-
recommended installations in normal commercial and light institutional areas such as public spaces of restaurants and hospitals. Commercial kitchenapplications are not approved.
-
DITRA and DITRA-XL membranes and gauged porcelain tile panels must be installed with Schluter ALL-SET ®
-
concrete subfloors and gypsumconcrete underlayment over concrete subfloors only; no wood subfloors
-
concrete slabs subject to moisturemigration must have all seams in DITRA and DITRA-XL sealed with Schluter ® KERDI-BAND
-
any cracks in concrete subfloor must exhibit in-plane movement only; thinset tile assemblies, including thoseincorporating DITRA or DITRA-XLcannot accommodate differentialvertical displacement Requirements
-
slab to be structurally sound
-
slab to be free of waxy or oily films and curing compounds (when present, mechanical scarifying is necessary)
-
the installation of DITRA or DITRA-XL and tile can begin as soon as the slab can be walked upon
-
slab to be free of standing water
-
gypsum – where radiant heat tubes are laid over the subfloor, gypsum poured to a height that is 3/4″ (19 mm) above the tops of the tubes is required before DITRA and DITRA-XL
-
residual moisture in gypsum screed, 2.0% (percentage by volume) or less before installing DITRA or DITRA-XL
-
installation must conform to this Handbook and ANSI A108.19, including, but not limited to, requirements for mortar coverage, movement joints, grout joint size, and lippage
Substrate Preparation -
any leveling or sloping of the slab or assembly must be done prior to installing DITRA or DITRA-XL
-
gypsum – follow manufacturer’s directions
Movement Joints -
DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter movement joints, within the tile surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
-
concrete floors may incorporate various movement joints; see page 16 of this Handbook for guidelines on how to treat the different types of joints (control/contraction joints, expansion joints, etc.)
Materials Specifications -
gauged porcelain tile and tile panels – ANSI A137.3
-
grout – ANSI A118.3, A118.7
Setting and Grouting Specifications -
tile – ANSI A108.19
-
grout – ANSI A108.6, A108.10
Other Considerations -
since DITRA and DITRA-XL must bond to the gypsum concrete, follow gypsum manufacturer’s recommendations regarding primers and/or special surface preparation before installing
DITRA and DITRA-XL -
where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with KERDI-BAND; see waterproofing details (D-WP) on page 14 of this Handbook for more information
GYPSUM
Every substrate presents unique challenges
Bonding ceramic or stone tiles directly to gypsum underlayment substrates is
generally considered questionable or not recommended.
The challenges associated with gypsum-based underlayments include the
requirement of an extended drying period before installing tile and continued
sensitivity to the reintroduction of moisture throughout the life of the
installation. In addition, since the coefficient of thermal expansion of
gypsum underlayment is substantially greater than that of ceramic tile, shear
stresses caused by temperature fluctuations can result in delamination or
cracking of the tile covering. This is particularly important when gypsum
underlayment is used as a thermal mass for radiant heated floors. With the
increasing popularity of radiant heated floors, which typically utilize gypsum
underlayment, tile installers need a reliable installation system to address
these issues.
The uncoupling function of Schluter -DITRA protects the ceramic or stone tile
covering by neutralizing the differential movement stresses between the
concrete substrate and the tile, thus eliminating the major cause of cracking
and delaminating of the tiled surface.
The DITRA membrane’s waterproofing
ability not only protects the substrate from moisture and harmful substances,
it also slows the drying of fresh concrete, which reduces the chances of
cracking and curling of the slab.
The free space beneath the DITRA matting provides a route for any residual
moisture in the concrete slab to escape. This allows the installation of DITRA
and the tile covering as soon as the slab can be walked upon. Vapor management
is also essential for slabs subject to moisture migration.
Since DITRA is virtually incompressible within the tile assembly, the
advantages of uncoupling are achieved without sacrificing point load
distribution capabilities. This allows DITRA to be installed in commercial and
industrial applications exposed to
heavy vehicular traffic, provided the type, format, and thickness of the tile
is appropriate for the application.
By addressing all of the challenges associated with today’s fast construction
methods, DITRA provides a durable installation system for ceramic and stone
tile over concrete substrates.
Floors, Interior – Ceramic or Stone Tile
Gypsum underlayment
Areas of Application
-
over gypsum underlayment placed over structurally sound wood or concrete subfloors
-
interior dry or wet areas
Limitations -
minimum 2″ x 2″ (50 mm x 50 mm) tile
Requirements -
for wood substrates, subfloor/underlayment configuration according to detail D-W16-T, D-W19-T, D-W24-T, or D-W24-XL-T; D-W24-XL-T for use with DITRA-XL only
-
where radiant heat tubes are laid over the subfloor, gypsum poured to a height that is 3/4″ (19 mm) above the tops of the tubes is required before installing DITRA and DITRA-XL
-
residual moisture in gypsum screed, 2.0% (percentage by volume) or less before installing DITRA and DITRA-XL Substrate Preparation
-
gypsum – follow manufacturer’s directions
Movement Joints -
DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
Setting and Grouting Materials -
unmodified thin-set mortar – ANSI A118.1
-
grout – ANSI A118.3, A118.6, A118.7, A118.8
Installation Specifications -
tile – ANSI A108.5
-
grout – ANSI A108.6, A108.9, A108.10
-
gypsum – follow manufacturer’s recommendations Other Considerations
-
since DITRA and DITRA-XL must bond to the gypsum underlayment, follow gypsum manufacturer’s recommendations regarding primers and/or special surface preparation before installing DITRA and DITRA-XL
-
Schluter ® -PRIMER-U is suitable for use over gypsum underlayment. Refer to the Schluter ® -PRIMER-U data sheet for more information
-
where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ®
– KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14 -
certain moisture-sensitive stones, e.g., green marble, or resin-backed tiles may require special setting materials. Consult stone supplier and Schluter ®
-Systems for more information -
vapor barrier on crawl space floors according to regional building codes
HEATED FLOORS
Every substrate presents unique challenges
Radiant heating is one of the fastest growing market segments in the
construction industry. Unlike other surface coverings, the low thermal
resistivity of ceramic and stone tiles allows them to be used in radiant heat
applications without sacrificing the energy efficiency of the system. However,
there are inherent challenges in combining rigid surface coverings with
radiant panel heating systems. A viable installation system must address the
magnified fluctuations in temperature that contribute to increased shear
stresses between the heated assembly and the tile covering. The system must
also limit thermal striping by promoting even heat distribution and protect
the assembly from moisture, which is particularly important when gypsum
underlayment is used as the thermal mass.
Differential movement stresses are magnified in radiant-heated floor
applications because of significant temperature gradients. The uncoupling
function of Schluter ® -DITRA protects the ceramic or stone tile covering by
neutralizing the differential movement stresses between the heated assembly
and the tile, thus eliminating the major cause of cracking and delaminating of
the tiled surface.
The DITRA membrane’s waterproofing function provides simple, effective, and
permanent protection for moisturesensitive substrates, such as gypsum
underlayment and wood, used in heated floor applications.
The open rib structure of the DITRA matting allows the residual moisture in
the substrate to escape. This is particularly important for gypsum
underlayment since it must dry in order to gain strength. In addition, the
free space beneath the
matting limits thermal striping by promoting even heat distribution throughout
the assembly.
Since DITRA is virtually incompressible within the tile assembly, the
advantages of uncoupling are achieved without sacrificing point load
distribution capabilities.
DITRA provides a reliable installation system that allows the integration of
radiant heat and rigid surface coverings, enabling the tile contractor to take
advantage of this rapidly growing market segment.
Wood Substrate
Electric thin-mat or wire system
Areas of Application
-
over any even and structurally sound substrate
-
interior dry or wet areas according to heating system manufacturer’s recommendations
Limitations -
minimum 2″ x 2″ (50 mm x 50 mm) tile
Requirements -
for wood substrates, subfloor/underlayment configuration according to detail D-W16-TD-W19-T, D-W24-T, D-W24-XL-T, or D-W-S;D-W24-XL-T for use with DITRA-XL only
-
for concrete substrates, see detail D-C-TS
Substrate Preparation -
any leveling of the assembly must be done prior to installing DITRA and DITRA-XL
-
additional preparation according to heating system manufacturer’s directions
Movement Joints -
DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
Setting and Grouting Materials -
modified thin-set mortar – ANSI A118.11
-
unmodified thin-set mortar – ANSI A118.1
-
grout – ANSI A118.3, A118.6, A118.7,A118.8
Setting and Grouting Specifications -
tile – ANSI A108.5
-
grout – ANSI A108.6, ANSI A108.9, ANSI A108.10
-
heating system – follow manufacturer’s directions
Other Considerations -
install heating cable system per heating manufacturer’s directions; encapsulate heating cables in a skim coat of Schluter ALL-SET ® , Schluter FAST-SET ® , modified thin-set mortar or a cement-based leveling compound and allow to cure before installing DITRA or DITRA-XL with Schluter SET ® or unmodified thin-set mortar
-
install electric thin-mat per heating manufacturer’s directions and install DITRA or DITRA-XL with Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar
-
vapor barrier on crawl space floors according to regional building codes
-
where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ® KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14
-
certain moisture-sensitive stones, e.g., green marble or resin-backed tiles, may require special setting materials. Consult stone supplier and Schluter ®
-Systems for more information -
Schluter ® -DITRA-HEAT is an uncoupling membrane designed to secure heating cables without encapsulating them in leveling compounds; see schluter.com for more information
Wood Substrate
Thin slab (lightweight concrete or gypsum underlayment)
Areas of Application
-
over lightweight concrete or gypsum underlayment thin slab placed over structurally sound wood or concrete subfloor
-
interior dry or wet areas
Limitations -
minimum 2″ x 2″ (50 mm x 50 mm) tile
Requirements -
for wood substrates, subfloor/underlayment configuration according to detail D-W16-T, D-W19-T, D-W24-T, or D-W24-XL-T; D-W24-XL-T for use with DITRA-XL only
-
where radiant heat tubes are laid over the subfloor, gypsum underlayment or concrete fill poured to a height that is 3/4″ (19 mm) above the tops of the tubes is required before installing DITRA and DITRA-XL
-
residual moisture in gypsum underlayment, 2.0% (percentage by volume) or less before installing DITRA and DITRA-XL
Substrate Preparation -
gypsum underlayment or concrete – follow manufacturer’s directions and/or design specifications
-
additional substrate preparation according to heating system manufacturer’s directions
Movement Joints -
DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15
of this Handbook, TCNA EJ171, and TTMAC 301 MJ
Setting and Grouting Materials
• unmodified thin-set mortar – ANSI A118.1
• grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications
• tile – ANSI A108.5
• grout – ANSI A108.6, A108.9, A108.10
• heating system – follow manufacturer’s directions
Other Considerations
• if gypsum underlayment is used, follow gypsum manufacturer’s recommendations regarding primers and/or special surface preparation before installing DITRA and DITRA-XL -
Schluter ® -PRIMER-U suitable for use over lightweight concrete and gypsum underlayment
• vapor barrier on crawl space floors according to regional building codes
• where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ®
-KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14
• certain moisture-sensitive stones, e.g., green marble, or resin-backed tiles may require special setting materials. Consult stone supplier and Schluter ®
-Systems for more information
Concrete Substrate
Structural concrete slab
Areas of Application
-
over structurally sound and even radiantheated concrete floors
-
young concrete (concrete cured less than 28 days)
-
on or below grade concrete subject to moisture migration
-
cracked concrete
Limitations -
minimum 2″ x 2″ (50 mm x 50 mm) tile
-
concrete slabs subject to moisture migration must have all seams in DITRA and DITRAXL sealed with Schluter ®
-KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar -
any cracks in concrete subfloor must exhibit in-plane movement only; thin-set tile assemblies, including those incorporating DITRA or DITRA-XL, cannot accommodate differential vertical displacement
Requirements -
slab to be structurally sound
-
slab to be free of waxy or oily films and curing compounds (when present, mechanical scarifying is necessary)
-
the installation of DITRA or DITRA-XL and tile can begin as soon as the slab can be walked upon
-
slab to be free of standing water Substrate Preparation
-
any leveling or sloping of the slab or assembly must be done prior to installing DITRA and DITRA-XL
Movement Joints
• DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; see page 15 of this Handbook, TCNA EJ171, and TTMAC 301 MJ
• concrete floors may incorporate various movement joints; see page 16 of this
Handbook for guidelines on how to treat the different types of joints (control/contraction joints, expansion joints, etc.)
Setting and Grouting Materials
• unmodified thin-set mortar – ANSI A118.1
• grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications
• tile – ANSI A108.5
• grout – ANSI A108.6, A108.9, A108.10
Other Considerations
• where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ® – KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar; see page 14
• certain moisture-sensitive stones, e.g., green marble, or resin-backed tiles may require special setting materials. Consult stone supplier and Schluter ® -Systems for more information
ACCESS FLOOR PANELS
Floors, Interior – Ceramic or Porcelain Tile
Raised access flooring, 24″ x 24″ panels
Areas of Application
-
over any even and structurally sound 24″ x 24″ (600 x 600 mm) panels with corners supported on pedestals
-
interior dry or wet areas
Limitations -
minimum 12″ x 12″ (30.5 cm x 30.5 cm) tile
-
stone, resin-backed stone and glass tile require special approval. Contact Schluter-Systems for more information.
Requirements -
acceptable panels must feature a surface able to be prepared to accept bond with thin-set mortar and hold the weight of tile assembly. Qualified design professional (e.g., architect, engineer, etc.) to specify suitable panels
-
panels must be securely fastened to pedestals which are properly attached to the concrete slab with adhesive or recommended fasteners by the manufacturer
-
cut edges of panels must be properly supported
-
access flooring must be properly installed as per access flooring manufacturer’s installation instructions
Substrate Preparation -
verify that subfloor panels are properly fastened to pedestals
-
any leveling of the subfloor must be done prior to installing DITRA and DITRA-XL
-
clean and prime panel surface prior to installing DITRA and DITRA-XL. Use Schluter ® -PRIMER-U or other primer suitable for the application.
Movement Joints -
DITRA and DITRA-XL do not eliminate the need for movement joints, including perimeter joints, within the tiled surface. Movement joints must be installed in accordance with industry standards and norms; seepage 15.
Setting and Grouting Materials -
modified thin-set mortar – ANSI A118.11, ANSI A118.15 • unmodified thin-set mortar – ANSI A118.1
-
grout – ANSI A118.3, A118.6, A118.7, A118.8
Setting and Grouting Specifications -
tile – ANSI A108.5
-
grout – ANSI A108.6, A108.9, A108.10
Other Considerations -
where a waterproof floor is required, all DITRA and DITRA-XL seams and floor/wall transitions must be sealed with Schluter ® -KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar, see page 14
-
where floor drains are required, use Schluter ® -KERDI-DRAINs
WATERPROOFING
Every substrate presents unique challenges
Today’s construction methods, which include the use of lightweight, moisture-
sensitive materials, such as plywood, OSB, and gypsum underlayment, have made
the installation of hard surface coverings particularly challenging. If wood
or gypsum underlayment substrates are exposed to moisture, the tile layer
above can be damaged as a result.
Typical areas that require waterproofing include tub surrounds, showers, and
barrier free showers. Barrier-free tiled showers eliminate the use of a curb
and rely on the slope of the floor to keep water inside the stall, thus
improving accessibility. Waterproofing must be installed in all areas
subjected to water exposure in barrier-free shower applications. Ideally, the
entire floor is protected. There are other commonly tiled areas that may,
through unexpected circumstances, become exposed to significant amounts of
water; for example, an overflowed toilet, or ruptured dishwasher, icemaker, or
washing machine lines, which can result in flooding. Waterproofing these
floors can save an owner from replacing the tile assembly and substructure in
the event of a leak. Schluter ® -DITRA and Schluter ® -DITRA-XL installations
can be made waterproof with minimal effort. Since the mattings are made of
waterproof polyethylene, the only extra step necessary is to seal the seams
and floor/wall connections. This is easily accomplished by applying Schluter ®
-KERDI-BAND to these areas using Schluter SET ® , Schluter ALL-SET ® ,
Schluter FAST-SET ® , or unmodified thinset mortar. The result is a waterproof
installation that will not suffer damage in the event of an unexpected water
leak. Schluter ® -KERDI-DRAIN-F may be used to provide drainage in DITRA and
DITRA-XL installations. DITRA and DITRA-XL meet the requirements of the
American National Standard for Load Bearing, Bonded, Waterproof Membranes for
Thin-Set Ceramic Tile and Dimension Stone Installations (ANSI A118.10), and
are listed by cUPC® and evaluated by ICC-ES (ESR-2467 and PMG-1204).
Floors, Interior – Ceramic or Stone Tile
Areas of Application
-
over any even and structurally sound substrate where waterproofing is desired
Limitations -
minimum 2″ x 2″ (50 mm x 50 mm) tile
Requirements -
all seams in DITRA and DITRA-XL matting and floor/wall transitions must be sealed with KERDI-BAND using Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar. Note: KERDI-BAND must lap
DITRA at seams and at floor/wall transitions by a minimum of 2″ (50 mm) in order to maintain waterproof integrity
Other Considerations -
seaming DITRA and DITRA-XL, including floor/wall connections, with KERDI-BAND may be appropriate in cases where a break in the water line of an ice maker or dishwasher can damage pre-existing moisture-sensitive substrates and underlayments. KERDIBAND floor/wall connections are just as easily concealed with wood base as with tile. KERDI-BAND floor/wall connections in dishwasher alcoves are parged with thin-set mortar
-
in some applications the vertical section of the floor/wall transition will not accept a bond to unmodified thin-set mortar. Connections to such elements can be achieved using Schluter ®
-KERDI-FIX or suitable trowelapplied waterproofing materials, such as those that require atmospheric moisture to cure (e.g., urethane sealant) -
KERDI-DRAIN-F may be used to provide drainage in DITRA and DITRA-XL applications. DITRA/DITRA-XL is sealed to the KERDI waterproofing collar on KERDIDRAIN-F using Schluter SET ® , Schluter ALLSET ® , Schluter FAST-SET ® , or unmodified thinset mortar
MOVEMENT JOINTS
Every substrate presents unique challenges
DISCUSSION
Movement joints are an integral part of any tile assembly. The various
components of a tile assembly (tile, mortar, substrate, etc.) have unique
physical characteristics that affect their behavior. Specifically, these
components will expand and contract at different rates, according to each
component’s intrinsic physical properties, with changes in moisture,
temperature, and loading (both dead and live loads). This differential
expansion/contraction of attached components results in internal stresses.
Furthermore, structures that restrain overall expansion of the tile field
(walls, columns, etc.) cause stress buildup within the system. If the
aforementioned movements are not accommodated through the use of movement
joints in the tile field and at restraining structures, the resulting stresses
can cause cracking of the grout and tile and delamination of the tile from the
substrate. Thus, movement joints are an essential component of any durable
tile assembly.
SOLUTIONS
Movement joints must be incorporated within the tile field, at doorsills, and
at transitions to walls and other restraining structures to allow movement of
the assembly and prevent stresses that can damage the system. Schluter ®
-Systems’ prefabricated movement joint profiles protect tile edges and prevent
sound bridges and surface water penetration, resulting in a permanent,
maintenance-free installation. The family of Schluter ® -DILEX prefabricated
movement profiles includes a variety of shapes, sizes, and materials to suit
different applications. Please see Schluter ® -Systems’ Illustrated Price List
and visit www. schluter.com for more detailed information on DILEX movement
profiles.
TECHNICAL NOTES
The Tile Council of North America (TCNA) and the Terrazzo, Tile, and Marble
Association of Canada (TTMAC) provide guidelines (EJ171 and 301MJ,
respectively) for the placement and construction of movement joints in and
around the tile field. Schluter ® Systems accepts these guidelines. However,
given the increased use of larger tiles, smaller grout joints, and lighter
building materials, which are more susceptible to movement, Schluter ®
-Systems recommends that movement joints within the tile field be placed at
more frequent intervals, as indicated below.
Guidelines for the placement of movement joints
- Field size not to exceed 400 ft 2 (37.0 m 2 )
- Interior applications: 16′ – 20′ (4.9 m – 6.1 m) in each direction
- Interior areas exposed to direct sunlight, moisture, or heated floors: 12′ – 16′ (3.7 m – 4.9 m) in each direction
- Place around the perimeter of any size floor and/or against all restraining surfaces
- Fields should be as square as possible. The ratio between length and width should not exceed 1:1.5
Typical movement joint applications
Perimeter Joints
Perimeter joints are provided at the outer edges of any tile installation to
accommodate movements attributable to changes in moisture, temperature, and
loading. See figures 1, 2, and 3. If Schluter ® -DILEX corner movement
profiles will not be used, Schluter ® -Systems recommends the use of BEKOTEC-
BRS/-BRSK edge strip or sill seal (a compressible polyethylene gasket used to
seal the gap between foundations and sill plates) as a quality control measure
when providing perimeter movement joints. The edge strip/ sill seal band is
placed against perimeter structures before any component of the tile assembly
is installed, (e.g., Schluter ® -DITRA, Schluter ® -DITRA-XL, additional
underlayments including self-leveling materials, mortar beds, etc. See figures
2 and 3). After the tile is installed and grouted, any excess edge strip/sill
seal material is cut away, leaving a movement joint with uniform width that is
void of any mortar, grout, or other restraining materials that would render
the joint ineffectual.
Surface Joints
Surface joints must be placed within the tiled surface regardless of substrate
conditions.
They provide for stress relief from movements in the tile field due to thermal
and moisture expansion/contraction and loading. See figure 4.
Expansion Joints
Expansion joints permit both horizontal and vertical differential movements
attributable to thermal and moisture expansion/contraction by providing a
complete separation for the full depth of the slab to allow for free movement
between adjoining parts of a structure or abutting surfaces. They are
typically placed at columns, walls, and any other restraining surfaces.
Expansion joints must be continued through the tile covering.
DITRA and DITRA-XL are separated at expansion joints and the joint is
continued through the tile covering using DILEX surface movement profiles.
When DITRA and DITRA-XL are used as waterproofing, the abutted sections must
be covered with Schluter ®
-KERDI-FLEX or Schluter ® -KERDI-BAND.
Cold Joints
Cold (construction) joints occur where two successive placements of concrete
meet.
True cold joints bond the new concrete to the old and do not allow movement.
However, it takes extra care to accomplish this, so they are usually designed
to act as expansion or control/contraction joints. Cold joints are treated in
the same manner as expansion
joints. See above.
Control/Contraction Joints
Control/contraction joints are designed to induce controlled cracking caused
by drying and chemical shrinkage at preselected locations. They are typically
formed by saw cutting, tooling, or through the use of inserts. DITRA and
DITRA-XL are not separated
at control/contraction joints; however, surface movement joints must be
provided in the tile covering in accordance with the aforementioned
guidelines. See also Surface Joints.
Structural or Seismic Joints
Regarding structural and seismic expansion joints, please contact Schluter ®
-Systems at 800-472-4588 (USA) or
800-667-8746 (Canada) for proper
installation guidelines.
Note regarding residential applications Due to the increased popularity of continuous tile installations (i.e., tile continuing from room to room on a given floor), movement joints have become both increasingly important and increasingly difficult to provide. For instance, consider the residential installation shown in Figure 5. It is almost certain that the homeowner will resist the idea of placing movement joints across any of the rooms shown in the figure, despite TCNA, TTMAC, and Schluter ® -Systems guidelines. However, the need for movement joints in this installation is undeniable, given the extended size of the field. The question then becomes, “How does one provide the movement joints necessary to ensure a durable installation without compromising the aesthetic qualities of the continuous tile field?” The easiest way to accomplish this goal is to begin by providing movement joints at the perimeter of the installation. Perimeter joints are absolutely necessary and do not interrupt the tile field. The next step would be to place movement joints at the thresholds between rooms or where a tiled hallway meets a larger tiled room. These locations are relatively inconspicuous and the lines formed by the movement joints are logical in that they reflect the natural perimeter of each room. Finally, determine if any other characteristics of the floor plan invite the placement of additional movement joints. In this example, the intersection of the nook area and kitchen/family room may be a reasonable choice.
Schluter ® -Systems understands that the tile setter must take into account the needs of his or her client in determining the placement of movement joints in a tile installation. For example, a client may not wish to interrupt a continuous tile field that spans multiple rooms. However, as indicated by the orange lines above, there are ways to meet industry guidelines that will serve to provide the client with a durable installation that remains aesthetically pleasing.
WOOD UNDERLAYMENT
Plywood/OSB underlayment installation guidelines
DISCUSSION
In some applications referenced in this Handbook, adding a layer of plywood or
OSB before installing Schluter ® -DITRA and the ceramic or stone tile covering
is required to reduce deflection and curvature of the sheathing between the
joists.
INSTALLATION GUIDE
Place underlayment panels (Exposure 1, plugged-face plywood or OSB of minimum
3/8″ (10 mm) thickness) with long dimension perpendicular to floor joists such
that the following conditions are met:
-
Abut all underlayment end joints at quarter points between joists. Example: Abut underlayment panels on either side of the joist centerline at: 4″ (102 mm) for 16″ (406 mm) o.c. joists, 5″ (127 mm) for 19.2″ (488 mm) o.c. joists, or 6″ (152 mm) for 24″ (610 mm) o.c. joists (see figures 1 & 2).
Note: Underlayment end joints should be placed as far away from subfloor end joints as possible. -
Underlayment to overlap edge joints of subfloor by 1/2 of the width of the subfloor panel (24″ – 610 mm). At restraining surfaces, overlap may be less than 24″ (610 mm) when the subfloor panel is less than 48″ (1.2 m)-wide (see figure 1).
-
Gap underlayment panels 1/8″ (3 mm) on all ends and edges, and 1/4″ (6 mm) at perimeter walls, cabinetry, or other restraining surfaces.
The following guidelines must be followed when fastening underlayment panels:
- Use ring shank nails (no staples) or wood screws (no drywall screws).
- Fasteners must pass through entire thickness of underlayment and subfloor panels with minimal penetration into joists (see figure 2).
FINAL WORD As stated previously, Schluter ®
-Systems requires that any underlayment panel must have a minimum thickness of 3/8″ (10 mm). When in doubt, increase underlayment thickness.
INSTALLATION
Schluter ®
-DITRA and Schluter ® -DITRA-XL
Preparation
-
The substrate must be clean, even, and load bearing. Any leveling of the subfloor must be done prior to installing DITRA and DITRA-XL.
-
For wood substrates, verify that panels are properly fastened. Tightly butted and/or tented plywood or OSB seams must be addressed prior to installing DITRA and DITRA-XL. If a plywood/OSB underlayment is to be installed, follow the Wood Underlayment guidelines on page 18.
-
For vinyl substrates, ensure that the structure beneath is sound and adequate and that the vinyl is well adhered. Remove any wax and clean the surface.
For vinyl over wood structures, nail off floor with ring shank flooring nails every 4″ (102 mm) o.c. – fasteners must pass through entire thickness of assembly with minimal penetration into joists. -
For concrete substrates, remove any waxy or oily films and curing compounds (if present) by mechanical scarification. When bonding DITRA and DITRAXL to particularly dry, porous concrete, the slab should be moistened to saturate the concrete and help
prevent premature drying or skinning of the bond coat. Excess or standing surface water must be removed prior to installation. -
For gypsum substrates, residual moisture in gypsum screed must be 2.0% or less before installing DITRA and DITRA-XL. Follow gypsum manufacturer’s directions for additional substrate preparation.
Easy Step-by-Step Installation
A step-by-step installation video is available. E-mail us at info@schluter.com
or call us at 800-472-4588 (USA) or
800-667-8746 (Canada).
To see a video clip, go to www.schluter.com.
Using a thin-set mortar that is suitable for the substrate, apply the thin-set mortar (mixed to a fairly fluid consistency, but still able to hold a notch).
- For DITRA use a 1/4″ x 3/16″ (6 mm x 5 mm) V-notched trowel, 5/16″ x 5/16″ (8 mm x 8 mm) V-notched trowel, or the DITRA trowel which features a 11/64″ x 11/64″ (4.5 mm x 4.5 mm) square-notched design.
- For DITRA-XL use a 1/4″ x 1/4″ (6 mm x 6 mm) square-notched trowel or the DITRA-XL trowel, which features a 1/4″ x 1/4″ (6 mm x 6 mm) square-notched design.
Apply DITRA or DITRA-XL to the floor, fleece side down. Solidly embed the
matting into the bonding mortar using a float, screed trowel, or Schluter ®
DITRA-ROLLER (please observe the open time of the bonding mortar).
When using the DITRA-ROLLER, place a weight (e.g., bag(s) of mortar/grout or
box of tile) not to exceed 75 lbs on the DITRA-ROLLER shelf. Slowly move the
roller from one end of the matting to the other, slightly overlapping
successive passes. Lift up a corner of the matting to check coverage. Proper
installation results in full contact between the fleece webbing and the thin-
set mortar. Simply abut end and side sections of adjacent sheets.
Note: Coverage may vary with mortar consistency, angle at which the
trowel is held, substrate flatness, etc. If full coverage is not achieved,
remove and reapply, making sure to verify proper mortar consistency and
application.
ESTIMATED THIN-SET COVERAGE To bond DITRA to the substrate, using the DITRA
trowel: Use one 50 lb. (22.68 kg) bag of mortar per 150 ft 2 (10.7 m 2 ). To
bond DITRA-XL to the substrate, using the DITRA-XL trowel: Use one 50 lb.
(22.68 kg) bag of mortar per 100 ft 2 (9.3 m 2 ). To bond the tile to the
DITRA, using a 1/4″ x 3/8″ (6 mm x 10 mm) square- or U-notched trowel: Use one
50 lb (22.68 kg) bag of mortar per 40 – 50 ft 2 (3.7 – 4.6 m 2 ). To bond the
tile to the DITRA-XL, using a 1/4″ x 3/8″ (6 mm x 10 mm) square- or U-notched
trowel: Use one 50 lb (22.68 kg) bag of mortar per 35 – 45 ft 2 (3.3 – 4.2 m 2
).
Waterproofing
The following steps are required for waterproofing only:
At the joints, fill the cut-back cavities with Schluter SET ® , Schluter ALL- SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar, approximately 8″ (203 mm) wide, centered over the joint. Comb additional Schluter SET ® , Schluter ALL-SET ® , Schluter FAST-SET ® , or unmodified thin-set mortar over the joint using a 1/4″ x 3/16″ (6 mm x 5 mm) V-notched trowel or the Schluter ® -KERDI trowel, which features a 1/8″ x 1/8″ (3 mm x 3 mm) square-notched design. Using the flat side of the trowel, firmly press the 5″ (127 mm)-wide Schluter ® -KERDI-BAND into the mortar to ensure 100% coverage and to remove excess mortar and air pockets.
At all wall junctions, apply KERDI-BAND as described in steps 1-3, ensuring a minimum of 2″ overlap on to DITRA/DITRA-XL.
Notes
- KERDI-BAND must lap DITRA and DITRA-XL at seams and at floor/wall transitions by a minimum of 2″ (50 mm) in order to maintain waterproof integrity.
- In some applications, the vertical section of the floor/wall transition will not accept a bond to unmodified thin-set mortar. Connections to such elements can be achieved using Schluter ®
-KERDI- FIX or suitable trowel-applied waterproofing materials, such as those that require atmospheric moisture to cure (e.g., urethane sealant).
Tile Installation
Tile can be installed over DITRA and DITRA-XL immediately; no need to wait for
the mortar to cure.
Fill the cut-back cavities with Schluter SET ® ,
Schluter ALL-SET ® , Schluter FAST-SET ® ,
or unmodified thin-set mortar and comb additional mortar over the matting
using a trowel that is appropriate for the size of the tile.
Be sure the trowel grooves in the thin-set are all going in the same
direction, as shown in the photo above.| Solidly embed the tiles in the
setting material,
sliding the tile back and forth perpendicular to
the tile ridges underneath. This will help collapse
the mortar ridges and improve contact between
the mortar and the tile. Make sure to observe the
open time of the bonding mortar. If the mortar
skins over prior to tile installation, remove and
reapply.| Periodically remove and check a tile to ensure that
full coverage is being attained.
Note
- Coverage may vary with mortar consistency, angle at which the trowel is held, substrate flatness, etc. If full coverage is not achieved, remove and reapply, making sure to verify proper mortar consistency and application. For large-format tiles, e.g., 12″ x 12″ (305 mm x 305 mm) and larger, back-buttering the tiles with a skim coat of thin-set mortar is a useful way to help ensure proper coverage. The skim coat can fill in the concave area on the back of the tile (ceramic tiles are not perfectly flat) and improve contact with the mortar combed on the substrate.
THIN-SET FACTS
Discussion of thin-set mortars and Schluter ® -DITRA installations Schluter ®
-Systems offers thin-set mortars designed for use with Schluter ® membranes
and boards. All Schluter ®
-Systems’ thin-set mortars, including the Schluter ALL-SET ® and Schluter FAST-SET ® modified varieties, can be used to set tile over Schluter ® -DITRA, DITRA-HEAT, KERDI, KERDI-BOARD non absorptive substrates. If Schluter ® thin-set mortars are not used, we require unmodified thin-set mortar when setting ceramic or porcelain tile over DITRA. QUESTION: Can ceramic tile, including porcelain tile, be set on DITRA with unmodified thin-set mortar? ANSWER: YES. In fact, we recommend it. Here’s why:
Portland cement-based unmodified thin-set mortars are dependent on the
presence of moisture for hydration in order to gain strength. Since DITRA is
impervious, it does not deprive the mortar of its moisture. This allows the
cement to properly hydrate, resulting in a strong, dense bond coat. In fact,
after the mortar has reached final set (usually within 24 hours), unmodified
thin-set mortars achieve higher strengths when cured in continually moist
conditions.
. Therefore, extended cure times could be required before grouting if using
modified thin-set mortars between DITRA and ceramic tile, including porcelain
tile. If extended cure times were not observed, the results could be
unpredictable.” image-1=”” headline-2=”p” question-2=”QUESTION: Can Schluter
ALL-SET ® and Schluter FAST-SET ® modified thin-set mortars be used to set
tile over Schluter boards and membranes?” answer-2=”ANSWER: Yes. All Schluter
® thin-set mortars, including the Schluter ALL-SET ® and Schluter FAST-SET ®
modified varieties can be used to set tile over DITRA, DITRA-HEAT, KERDI,
KERDI-BOARD, etc. non absorptive substrates.” image-2=”” headline-3=”p”
question-3=”QUESTION: How is this possible?” answer-3=”ANSWER: The key is
predictability. Schluter Systems’ modified thin-set mortars have been
specifically formulated to set and gain strength in a timeframe that fits
typical installation practice, even when sandwiched between Schluter ®
membranes or boards and porcelain tile. The proportions of cement,
waterretention agents, polymers, and other components in the mixtures were
balanced to ensure that extended dry times are not required. This was
validated through both laboratory and practical testing. Now, the installer
can select from either unmodified or modified thin-set mortar to install tiles
within our systems according to his or her preference.” image-3=””
headline-4=”p” question-4=”QUESTION: Why did Schluter Systems change its
position on thin-set mortar?” answer-4=”ANSWER: We haven’t changed our
position on thin-set mortar use within our systems. Developing our own setting
materials has given us the ability to guarantee consistently positive results.
And since we control the formulas, we can be sure no changes will be made that
have a negative impact on setting times and strength gain in these
environments.” image-4=”” headline-5=”p” question-5=”QUESTION: Does this mean
I can use other manufacturers’ modified thin-set mortars to install tile over
Schluter boards and membranes?” answer-5=”ANSWER: No. Our position on thin-set
mortar use within our systems in general has not changed. We have no control
over the formulation of other manufacturers’ products, and therefore, we
cannot guarantee consistently positive results with their modified thin-set
mortars.” image-5=”” headline-6=”p” question-6=”QUESTION: Can I still use
other manufacturers’ unmodified thin-set mortars to install tile over Schluter
boards and membranes?” answer-6=”ANSWER: Yes. We still warrant the use of
unmodified thin-set mortar meeting ANSI A118.1 to install tile within our
systems because we have confidence in the performance of this product
category. This is based on the science of cement hydration and years of
positive testing and field experience. Please note, if Schluter ® thin-set
mortars are used with Schluter membranes, an extended system warranty is
available. ” image-6=”” count=”7″ html=”true” css_class=””]
ADDITIONAL NOTES
Pre-mixed thin-set mortars and mastics are not suitable for use in conjuction
with DITRA and DITRA-XL.
Remember, the type of mortar used to apply DITRA depends on the type of
substrate. The mortar must bond to the substrate and mechanically anchor the
fleece on the underside of the DITRA. For example, bonding DITRA to wood
requires latex-modified thin-set mortar. When bonding DITRA to particularly
dry, porous concrete with unmodified thin-set mortar, the slab should be
moistened to saturate the concrete and help prevent premature drying of the
mortar. Excess or standing surface water must be removed prior to
installation. Additionally, all mortars (modified and unmodified) have an
acceptable temperature range that must be observed during application and
curing.
THIN-SET DISCUSSION
Evaluation of mortar types used with Schluter ® -DITRA As stated previously in
this Handbook, Schluter ®
-Systems recommends the use of unmodified thin-set mortar between DITRA and the ceramic or porcelain tile covering. In this section, we will address concerns regarding the use of unmodified mortar over DITRA and provide insight into the overall function of the tile assembly using experimental data. The Tile Council of North America was contracted to perform independent testing of all experimental setups described hereafter.
A popular misconception in the tile industry is that porcelain tile cannot be
bonded using unmodified mortar. To show that unmodified mortar will provide
the necessary performance in DITRA installation systems, the following tests
were performed.
First, unmodified mortars from two different manufacturers were used to bond
porcelain tile to DITRA over a single layer of 3/4″ plywood with joists spaced
at 19.2″ o.c. The two installations were tested according to the ASTM C627
“Standard Test Method for Evaluating Ceramic Floor Tile Installation Systems
Using the Robinson Type Floor Tester” and produced ratings of heavy and light.
Heavy indicates a performance level acceptable for shopping malls, stores,
commercial kitchens, work areas, laboratories, auto showrooms and service
areas, shipping/receiving, and exterior decks, while light indicates a
performance level acceptable for light commercial use in office space,
reception areas, kitchens, and bathrooms. Given that the test assemblies only
utilized a single layer of plywood, these high-performance ratings demonstrate
that unmodified mortar can provide a secure bond even over a bending and
deflecting substrate. Tiles were removed from each of the ASTM C627 specimens
after the Robinson test was complete, and then used to evaluate shear bond
strength between the unmodified mortar and the tile. Test results are
summarized in the table below.
*Test Setup:
- 2″ x 2″ joists spaced 19.2” o.c.
- APA-rated “Exposure 1” tongue-and-groove plywood subfloor; 3/4″ thickness
- Spray-dried latex-modified mortar in Test TCA-046-03 and liquid-emulsion latex-modified mortar in Test TCA-126-03 (ANSI A118.4)
- Schluter ® -DITRA mat
- Unmodified mortar, as indicated in table above (ANSI A118.1)
- 12″ x 12″ porcelain tile; 3/8″ nominal thickness
- Sanded, spray-dried latex-modified portland cement grout (ANSI A118.7)
† Tile samples removed from ASTM C627 test specimens and evaluated for shear bond strength between mortar and tile Tests were also performed on DITRA assemblies using unmodified thin-set mortar over concrete according to ASTM C627. The two assemblies produced ratings of Extra Heavy, indicating a performance level acceptable for extra heavy and high impact use in food plants, dairies, breweries, and kitchens, and Light, indicating a performance level suitable for light commercial use in office space, reception areas, kitchens, and bathrooms. Variation in the performance levels achieved is attributable to the different tile used. Test results are summarized in the table below.
Substrate| Mortar Type (Applicable
ANSI Standard)| Tile| Grout (Applicable
ANSI Standard)| ASTM C627 Test Rating| Test Report Number
---|---|---|---|---|---
Concrete| Unmodified (A118.1)| 12″ x 12″ porcelain;
5/16″ nominal thickness| Polymer Modified
Cement Grout (A118.7)| Extra Heavy (14 cycles)| TCNA-039-06
Concrete Unmodified (A118.1)| 2″ x 2″ porcelain;
1/4″ nominal thickness| Polymer Modified
Cement Grout (A118.7)| Light (6 cycles)| TCNA-057-06
Given concern over freeze/thaw performance of unmodified mortar, the next set
of tests included shear bond tests of porcelain tile bonded to concrete with
and without DITRA after exposure to freeze-thaw cycles in accordance with ANSI
A118.4 (F5.2.6).
An unmodified mortar was used in one installation, while a liquid-emulsion
latex-modified mortar from the same manufacturer was used in the other. It
should be noted that when used between two impervious materials, such as
porcelain tile and DITRA, latex-modified mortars must be afforded extended
drying times. According to the TCNA Handbook for Ceramic, Glass, and Stone
Tile Installation, the necessary drying period can fluctuate from 14 days to
over 60 days when using latex-modified mortar. Since unmodified mortars do not
require a drying period (and actually benefit from continued water presence),
they allow for normal use of the tile installation in a fraction of the time
and, as shown in the test data in the table below, provide more than adequate
performance.
Shear Test Resultst (psi) Test Report TCA-145-03
Tile Bonded to Concrete (ANSI A118.4)-| Tile and DITRA Bonded to Concrete
(ANSI A118.10)°
208| Specimens:| 66, 61, 70, 62
Average:| 65
199| Specimens:| 53, 57, 58, 75
Average:| 61
‡ All specimens subjected to freeze/thaw cycles in accordance with ANSI A118.4
(F5.2.6)
_ ANSI A118.4 requires minimum shear bond strength of 175 psi
° ANSI A118.10 requires minimum shear bond strength of 50 psi
22 THIN-SET DISCUSSION
TESTING & CERTIFICATIONS
Product Evaluation Schluter ®
-Systems is committed to providing reliable installation systems for ceramic and stone tile. As part of this commitment, we have invested considerable resources in testing our products and obtaining certifications where applicable to provide our customers and local code officials with relevant data that supports the efficacy of our systems. All the testing referenced below was performed by independent laboratories.
Uncoupling and Support/Load Distribution
The method used to establish the overall performance of a tile assembly under
loading is the ASTM C627 “Standard Test Method for Evaluating Ceramic Floor
Tile Installation Systems Using the Robinson Type Floor Tester.” The assembly
is tested in cycles using a loaded, revolving carriage. Load, wheel hardness,
and number of revolutions vary with each cycle. Once a specified level of
damage is exceeded, the test is stopped. The Tile Council of North America
(TCNA) Handbook for Ceramic, Glass, and Stone Tile Installation assigns
performance levels to an assembly based on the number of cycles successfully
completed. The ratings include residential, light, moderate, heavy, and extra
heavy, in order of improving performance.
Report Number | Substrate | Joist Spacing | Tile | Rating |
---|
Schluter-DITRA
TCNA-0709-21| OSB| 19.2″ o.c.| 12″ x 12″ porcelain| Heavy (12 cycles)
TCNA-0709-21| Concrete| N/A| 12″ x 12″ porcelain| Extra Heavy (14 cycles)
TCNA-0709-21| Concrete| N/A| 2″ x 2″ porcelain| Light (7 cycles)
TCNA-0709-21| Concrete| N/A| Gauged porcelain panels| Moderate (11 cycles)
Schluter-DITRA-XL
TCNA-153-08| Plywood| 24″ o.c.| 6″ x 6″ porcelain| Extra Heavy (14 cycles)
TCNA-303-06| Plywood| 24″ o.c.| 12″ x 12″ porcelain| Heavy (12 cycles)
Assembly Notes:
- All plywood and OSB subfloors were 23/32″ (3/4″ nom.) -thick
- DITRA and DITRA-XL bonded to plywood/OSB with modified thin-set mortar (ANSI A118.11)
- DITRA bonded to concrete with modified thin-set mortar (ANSI A118.11)
- Tile bonded to DITRA with modified thin-set mortar (ANSI A118.11)
- Tile bonded to DITRA-XL with unmodified thin-set mortar (ANSI A118.1)
- Polymer-modified cement grout (ANSI A118.7)
- Gauged porcelain panel assembly featured epoxy grout (ANSI A118.3)
The test results above demonstrate that Schluter ® -DITRA and -DITRA-XL
perform extremely well under load while at the same time providing flexibility
within the shear plane.
Waterproofing
DITRA and DITRA-XL provide reliable waterproofing in interior applications.
The products have been found to meet or exceed the requirements of the
American National Standard Specifications for Load Bearing, Bonded, Waterproof
Membranes for Thin-set Ceramic Tile and Dimension Stone Installation A118.10.
Schluter ®
-DITRA and DITRA-XL are also listed by cUPC® and have been evaluated by ICC-ES (Report No. ESR-2467 and PMG-1204).
Vapor Management
The free space under the DITRA matting allows the substrate to breathe, while
the material composition provides for a very low water vapor permeance, which
prevents any significant vapor intrusion in the tile assembly from below.
Property | Test Method | Performance |
---|---|---|
Water vapor permeance | ASTM E96-15 (Procedure E Desiccant Method at100 deg F | |
and 90% RH) | 0.0037 perms |
The result is that DITRA and DITRA-XL effectively manage vapor and prevent
damage to the tile covering as a result.
Green Building
DITRA and DITRA-XL were evaluated according to the “Standard Method for the
Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor
Sources Using
Environmental Chambers, Version 1.1” for California Specification 01350 and
found to comply with the VOC requirements.
California Specification 01350 is referenced by various green
buildingstandards and rating systems.
HOW DOES IT WORK?
Explanation of how Schluter ® -DITRA functions
To understand how the DITRA system works, it is important to first understand
what a tile assembly is, how it functions, and how stresses occur within the
assembly. A tile installation is a composite assembly that consists of layered
components (underlayments, bonding mortars, tile, etc.). The primary sources
of stress in this composite system are movements due to loading, changes in
temperature, and changes in moisture content (either in the substructure or in
the components of the tile assembly, including the tile itself). When an
installation is subjected to these movements, compressive and tensile stresses
develop within the assembly and interact to produce shear stresses at the
interfaces between the layered components. Therefore, a tile assembly must be
able to perform well under load and, at the same time, provide flexibility
within the shear plane.
The method used to establish the overall performance of a tile assembly under
loading is the ASTM C627 “Standard Test Method for Evaluating Ceramic Floor
Tile Installation Systems Using the Robinson Type Floor Tester.” The assembly
is tested in cycles using a loaded, revolving carriage. Load, wheel hardness,
and number of revolutions vary with each cycle. Once a specified level of
damage is exceeded, the test is stopped. The Tile Council of North America
(TCNA) Handbook for Ceramic, Glass, and Stone Tile Installation assigns
performance levels to an assembly based on the number of cycles successfully
completed. The ratings include residential, light, moderate, heavy, and extra
heavy, in order of improving performance.
The TCNA conducted the tests shown below, which included a single layer of
plywood (3/4″ thick) over joists spaced at 19.2″ o.c., DITRA bonded using
modified thin-set mortar (ANSI A118.11), 12″ x 12″ porcelain tile (3/8″ thick)
bonded using modified
thin-set mortar (ANSI A118.4), and modified portland cement grout (ANSI
A118.7).
Test Report Number | Number of Cycles Passed | Rating |
---|---|---|
TCNA-0709-21 | 12 | Heavy |
TCNA-0709-21 12 Heavy
The installation produced a rating of heavy, according to the TCNA Handbook
for Ceramic, Glass, and Stone Tile Installation. “Heavy” indicates a
performance level acceptable for shopping malls, stores, commercial kitchens,
work areas, laboratories, auto showrooms and service areas,
shipping/receiving, and exterior decks.
Given that the test assemblies consisted of only a single layer of plywood
over joists spaced at 19.2″ o.c. (a bending and deflecting substrate), these
ratings demonstrate that DITRA performs extremely well under load while at the
same time providing flexibility within the shear plane.
DITRA provides uncoupling (geometric flexibility) through its open rib
structure, which allows for in-plane movement that effectively neutralizes the
differential movement stresses between the substrate and the tile.
When placed on a solid foundation, columns or pillars can support tremendous
loads. The same physical principle applies to DITRA installations. Column-like
mortar structures are formed in the cutback cavities of the matting. Loads
are transferred from the tile covering through these column-like mortar
structures to the substrate. Since mortar has a very high compressive
strength, DITRA becomes virtually incompressible within the tile assembly and,
therefore, doesn’t
sacrifice load-distribution capabilities of the system.
This flexibility is readily apparent when the overall DITRA assembly is
subjected to shear testing. In the tests shown below, porcelain tile was
bonded to concrete using unmodified thin-set mortar meeting ANSI A118.1. One
specimen included DITRA, while the other did not. The results show that the
amount of stress developed in the system when the tile layer is displaced is
significantly reduced through the inclusion of DITRA, which is due to the
product’s flexibility in the shear plane.
Assembly | Average Maximum Shear Stress (psi) |
---|---|
Tile over concrete | 208 |
Tile and DITRA over concrete | 65 |
Tile has been successfully installed for thousands of years by incorporating
an uncoupling layer, or forgiving shear interface, between the tile assembly
and the substrate. This practice has evolved from the method of setting tile
in mortar over a layer of tamped sand to the unbonded mortar bed method (tile
set in mortar over a cleavage membrane). However, this alone does not ensure a
high-performance tile installation. The tile covering must be well supported
so that loads can be distributed through the assembly to the substructure
without damaging the tile covering. Therefore, a viable tile assembly must be
designed to incorporate both support/load distribution of the tile layer and
flexibility within the shear plane (e.g., a traditional unbonded mortar bed
allows for flexibility at the shear plane through a cleavage membrane, but
still provides a solid base for the tile layer).
Since DITRA utilizes geometric flexibility in the shear plane rather than
material flexibility, the advantages of uncoupling are achieved without
sacrificing load-distribution capabilities of the tile assembly. Thus, it is
the combination of geometric flexibility in the shear plane and support in the
normal direction that allows DITRA to protect the tile layer from stresses due
to loading and changes in temperature and moisture.
NATURAL STONE
Discussion of natural stone and single-layer wood subfloors
Natural stone is a product of nature with a wide variety of colors, patterns,
and textures that come together to distinguish it as one of the premiere
surface coverings available on the market. Some of stone’s characteristics,
which add to its beauty and uniqueness, are veins, fissures, starts, and dry-
seams. While these characteristics enhance its aesthetic appeal, they’re also
indicators that point to the inherent variability of the flexural strength of
natural stone, which can have detrimental effects on serviceability. This
variability is underscored by examining the range of typical flexural
(bending) strengths of ceramic tile compared to the range of strength for some
common natural stones. Schluter ®
-Systems contracted the Tile Council of North America (TCNA) to perform flexural strength testing on various commercially available ceramic tiles and dimension stones guided by the ASTM C880 Standard Test Method for Flexural Strength of Dimension tone.
Five samples of each tile and stone were tested, with the minimum recorded
values displayed in the figure below. We have chosen to show only minimum
values since these represent the weakest samples, which would be most prone to
cracking in service over a bending substrate.
It is clear from the figure that the minimum recorded flexural strengths of these dimension stones tend to be significantly less than those of the ceramic tiles. In some cases, the differences are dramatic. For example, the minimum recorded flexural strength of the weakest travertine sample (337 psi) was only 14% of the minimum flexural strength of the weakest ceramic sample (2438 psi). In other words, the weakest ceramic sample was more than 7 times as strong as the weakest travertine sample. As another example, the minimum recorded flexural strength of the weakest porcelain sample is more than 12 times as strong as the minimum recorded flexural strength of the weakest travertine sample.
Q. Why does Schluter ® -Systems require a double-layer wood floor for installing natural stone over DITRA and DITRA-XL?
Q. What distinguishes DITRA-XL from DITRA?
A. Since the uncoupling function of DITRA is founded on its geometric flexibility to provide a forgiving shear plane, increasing the height of the product produces additional protection against stresses being transferred between the tile and supporting substrate. Testing reveals that this increase is significant. Four assemblies incorporating natural stone installed with DITRA-XL over single-layer plywood subfloors were tested according to the ASTM C627 Standard Test Method for Evaluating Ceramic Floor Tile Installation Systems Using the Robinson Type Floor Tester as shown below.
Joist Spacing | Stone | ASTM C627 Test Results | Rating | TCNA Test Report Number |
---|---|---|---|---|
19.2″ o.c. | White Carrara | 12 cycles | Heavy | TCNA-121-07 (A) |
24″ o.c. | White Carrara | 7 cycles | Light | TCNA-121-07 (B) |
24″ o.c. | Crema Marfil | 5 cycles | Residential | TCNA-441-07 |
24″ o.c. | Travertine | 5 cycles | Residential | TCNA-441-07 |
Test Setup:
- 2″ x 2″ joists
- APA-rated “Exposure 1” tongue-and-groove plywood subfloor; 23/32″ (3/4″ nom.) thickness
- Latex portland cement mortar (ANSI A118.11)
- Schluter ® -DITRA-XL
- Unmodified thin-set mortar (ANSI A118.1)
- Stone (12″ x 12″ x 3/8″ nom. for each type)
- Polymer-modified cement grout (ANSI A118.7)
These test assemblies represent demanding conditions, given the bending and deflection of the single-layer plywood subfloor under loading and keeping in mind the lower flexural strengths of these types of stones. The results indicate that DITRA-XL provides superior movement accommodation to limit stress transfer and protect the natural stone surface covering against damage.
It should be noted that one limitation of the ASTM C627 test is that test specimens do not include seams or butt joints between subfloor panel ends as would be present in an actual floor construction. Subfloor butt joints are located in areas of maximum bending flexural stress (on the joists).
Q. Then why doesn’t Schluter ® -Systems warranty DITRA-XL for stone applications over single-layer wood subfloors?
A. Schluter ® -Systems acknowledges that, in many instances, the market is requesting stone applications over single-layer wood subfloors. This is due in large part because customers want even transitions to adjacent flooring surfaces and don’t want the additional cost of installing another layer of wood. Schluter ® -Systems has responded to this request with DITRA-XL. In our opinion, based on laboratory testing and field experience, DITRA-XL is the most reliable system for installing natural stone over single-layer wood subfloors on the market today. Still, the inherent variability in the flexural strength of natural stone in conjunction with the dynamics of single-layer wood subfloors can produce substantial uncertainty in predicting the in- service performance of the stone covering. As such, Schluter ® -Systems cannot warranty stone coverings over single-layer wood subfloors. When the risks associated with natural stone and a single-layer wood application are unacceptable to the owner, building design professional, general contractor, and/or installer, then detail D-W-S is recommended, which includes the use of a plywood/OSB underlayment (double-layer wood system) in addition to the DITRA or DITRA-XL uncoupling membrane. Double-layer wood systems using DITRA or DITRA-XL for supporting stone are covered by the DITRA & DITRA-XL warranty (see page 29).
SOUND CONTROL
Discussion of sound control in conjunction with ceramic & stone tile
Controlling sound transmission through floor/ceiling assemblies in multi-story
construction can present challenges to architects and design professionals,
particularly when hard surface coverings, including ceramic and stone tiles,
are used. This is because sound control materials tend to be compressible and
may not provide adequate support for the tile layer in thin-set applications.
However, there are practical methods that allow for the use of tile and stone
while providing sound transmission control.
Sound transmission categories, evaluation, and code requirements
The first category is airborne sound, such as speaking, music, etc. Airborne
sound transmission is measured using standard test methods.
For example, the ASTM E90 and ASTM E336 test methods are commonly used for
laboratory and field measurement of airborne sound transmission, respectively.
The results from these tests are then used to calculate a single-number rating
per ASTM E413 that is called sound
transmission class (STC) or field sound transmission class (FSTC).
The second category is impact sound, such as foot traffic, dropped items, etc.
The ASTM E492 and ASTM E1007 test methods are commonly used for laboratory and
field measurement of impact sound transmission, respectively. The results from
these tests are then used to calculate a single-number rating per ASTM E989
that is called impact insulation class (IIC) or field impact insulation class
(FIIC). The ASTM E2179 test method was developed to provide a means of
evaluating the flooring assembly’s contribution to a concrete floor. The
contribution
of the flooring assembly to the IIC of the slab is calculated and reported as
the ΔIIC (delta IIC).
Building codes typically contain requirements for both STC and IIC. For
example, the International Building Code (IBC) calls out minimum values of 50
for STC and IIC or 45 for FSTC and FIIC as an alternative to laboratory
testing. The International Residential Code (IRC) calls out minimum values of
45 for STC and IIC. Condominium associations may have their own minimum
requirements for sound attenuation as well.
Factors affecting performance
Airborne sound transmission through floor/ceiling assemblies can be reduced
effectively by increasing the mass of the assembly and introducing suspended
ceilings with sound insulation in the cavities. In general, STC ratings are
largely independent of the choice of floor covering. Furthermore, the methods
used to improve STC ratings as called out above do not have adverse effects on
the floor covering.
Thus, airborne sound transmission control is not a challenge to be addressed
by the tile industry.
Impact sound control performance is dependent upon both the floor/ceiling
structure and the floor covering itself. In general, impact sound control with
hard surface coverings is best achieved with floating systems that incorporate
resilient layers.
A 6″ (152 mm)-thick concrete slab will produce an IIC rating of approximately
28 without the floor covering or ceiling assembly. The direct application of
tile will not significantly improve the IIC rating. When flexible
underlayments (membranes) are used in a thin-set assembly the IIC rating can
be improved, though the use of additional sound attenuation methods (e.g.,
sound-rated ceilings) are typically necessary to meet required minimums. As
resilient layers within a thin-set assembly are made thicker and more flexible
sound control tends to improve, but load-bearing capacity is reduced. This is
the inherent limitation of thin-set assemblies for sound control. However,
relatively thick and resilient sound underlayments can be combined with a
load-distribution layer (e.g., mortar bed, lightweight concrete topping,
poured gypsum underlayment) to provide excellent results (sound control
meeting code minimums) without a sound-rated ceiling and still provide good
support for the tile assembly. For example, research has shown that a 1-3/8″
(35 mm)-thick concrete topping over 1″ (25 mm)-thick mineral fiber board on a
6″ (152 mm)-thick concrete slab will produce an average IIC rating of
approximately 60 to 65 without the floor covering or ceiling assembly, which
far exceeds code minimums.
Wood-frame construction typically consists of a plywood or OSB subfloor
supported on joists with gypsum board used to finish the ceiling underneath.
The first step in improving impact sound control is to ensure that the gypsum
board ceiling is not directly attached to the joists. Resilient channels are
used to provide isolation between the gypsum board and the joists. Sound
insulation batts are placed in the cavities between joists as well. This type
of assembly will produce an IIC rating of approximately 45 before the flooring
assembly is installed. This rating can be improved by increasing the mass of
the assembly (e.g., adding another layer of gypsum board to the ceiling or
plywood/OSB to the floor). The direct application of tile over the subfloor
can actually lower the IIC rating of this assembly. Using flexible
underlayments may mitigate this effect or even improve the IIC rating, but
currently there is no standard test method available to quantify the
contribution of a flooring assembly to wood-frame construction in general.
Again, the use of relatively thick and resilient sound underlayments can be
combined with a load-distribution layer to provide significant sound control
and a solid base for tile installation. Schluter ® -DITRA Schluter ® -Systems
has never promoted DITRA as a sound control system. However, DITRA provides a
degree of sound attenuation similar to various thin-set sound control
membranes. DITRA and ceramic tile were tested* over a 6″ (152 mm)-thick
concrete slab and the measured IIC rating of this assembly was 10 points
greater than the measured IIC rating of the bare slab (IIC bare slab = 28, IIC
slab w/DITRA and tile = 38). This level of performance is not sufficient to
meet typical code requirements without additional sound control measures. As
discussed above, the use of a sound control underlayment in combination with a
load-distribution layer such as a mortar bed, lightweight concrete, or gypsum
underlayment can significantly improve the IIC rating of the assembly. Sound-
rated ceilings can improve the IIC rating as well.
- Please note that this testing was performed prior to the approval of the ASTM E2179 standard test method and used a smaller specimen size (4 ft x 4 ft) than required by existing sound control test method standards.
Installation Considerations
In laboratory testing, sound energy transmission is effectively directed through the test specimen only, with negligible transfer through other paths. In other words, the values recorded provide an accurate picture of the sound control characteristics of the test specimen itself. However, in construction, floor/ceiling assemblies and wall assemblies are connected to form the final structure and there is potential for interaction between these elements. Floor/ceiling assemblies may not perform as expected in the field with respect to both airborne and impact sound control if they are not isolated from adjacent walls to prevent sound energy transfer. Thus, perimeter joints serve to accommodate expansion of the tile assembly and prevent “flanking” sound transfer. Schluter ®
-Systems provides a range of prefabricated movement joint profiles that can be used to limit movement stresses due to changes in moisture content, temperature, and loading and limit sound energy transfer.
PRODUCT SELECTION
Choosing between Schluter ® -DITRA and DITRA-XL
How Do I Choose Between DITRA and DITRA-XL?
Schluter uncoupling membranes provide the four essential functions for
successful tile installation over a wide range of substrates, including
plywood/OSB, concrete, gypsum, heated floors, etc. The choice between using
DITRA or DITRA-XL depends on the nature of the particular project or
application. The following points will help differentiate between the two
products.
DITRA
- Minimizes tile assembly thickness and reduces transitions to lower surface coverings (e.g., carpet, engineered wood, and vinyl)
- Only 1/8″ (3.5 mm)-thick – provides the thinnest possible assembly without sacrificing performance
DITRA-XL
- Allows for ceramic tile application over single layer plywood/OSB subfloors on joists spaced at 24″ (610 mm) o.c.
- 5/16″ (7 mm)-thick – creates an even transition between typical 5/16″ (7 mm)-thick tile and 3/4″ (19 mm)-thick hardwood flooring.
Even Transitions to Hardwood Flooring
In many thin-set ceramic tile applications, one of the goals is to minimize
the thickness of the assembly to reduce height transitions from the tile to
other floor coverings such as carpet, engineered wood, or vinyl. At 1/8″ (3.5
mm)-thick, DITRA accomplishes this
goal while providing the four essential functions for successful tile
installations. Schluter floor profiles finish and protect tile edges at these
transitions to complete the installation. However, where ceramic tile meets
3/4″ (19 mm)-thick hardwood, minimizing the
thickness of the tile assembly can result in a height transition up to the
hardwood. On various projects, our customers began using two layers of DITRA
to solve this problem. However, they requested a better solution.
Research and Development
Since the uncoupling function is based on the geometric configuration of the
product, we recognized that increasing the thickness of DITRA would result in
increased movement accommodation. When the new product was tested, it became
clear that the increase was significant. For results of the DITRA-XL ASTM C627
testing, please see page 23.
WARRANTIES
Schluter ® -DITRA & Schluter ® -DITRA-XL Uncoupling Membrane 10-Year Limited
Warranty LIMITED WARRANTY COVERAGE: Subject to the conditions and limitations
as stated in this Schluter ® -DITRA and Schluter-DITRA-XL Uncoupling
Membrane 10-Year Limited Warranty (the “Limited Warranty”), Schluter Systems
warrants that its Schluter ® -DITRA and Schluter-DITRA-XL uncoupling membranes
(the “Products”) will be free from manufacturing defects and will perform as
described in the Schluter ® -DITRA Installation Handbook and Schluter ®
-Uncoupling Membranes Technical Data Sheet (collectively, the “Written
Materials”
1 ) for a period of ten (10) years from the date of purchase when installed
and used in accordance with the terms and conditions of the Written Materials
and industry standard guidelines that are not in conflict with
the Written Materials in effect at the time of installation.
For the purposes of this Limited Warranty, “Owner” is defined as the original
end user of the property in which the Products are installed; and “Floor
Covering Assembly” is defined to include the Products, non-reusable flooring
surfaces, and applicable setting and grouting materials. This Limited Warranty
is only applicable to installations in the United States of America and
Canada. Schluter Systems is not responsible or liable under any circumstances
for determining the suitability of the Products for the Owner’s intended
purpose. It is the responsibility of the Owner to consult with an experienced
and professional installer to ensure the suitability of the Products,
subfloor/substrate and all building materials in the installation and that the
Written Materials are followed properly.
RESOLUTION: If the Products are installed and used in accordance with the
terms and conditions as described hereinabove and such Products are proven
defective within the applicable warranty term, the Owner’s exclusive remedy
and the sole obligation of Schluter Systems, at its election, shall be to (a)
reinstall or replace the failed portion of the Floor Covering Assembly or (b)
pay an amount not to exceed the original square foot cost of the installation
of the Floor Covering Assembly verified to be defective. Due to conditions
beyond the control of Schluter Systems (e.g., color and shade availability,
discontinuation, normal wear and tear), Schluter Systems cannot guarantee or
warrant an exact match to the specific tile, stone, or other flooring
materials used in the
original installation. In such event, substantially similar materials may be
substituted.
EXCLUSIONS FROM COVERAGE: This Limited Warranty excludes and in no event shall
Schluter Systems have any liability for any indirect, special, incidental,
punitive, exemplary, or consequential damages, including lost profits, arising
out of or otherwise connected to the failure of the Products or Floor Covering
Assembly, regardless of any strict liability or active or passive negligence
of Schluter Systems, and regardless of legal theory, whether in contract,
tort, extra-contractual or other. This Limited Warranty further excludes any
loss or damage arising out of or otherwise connected to: acts of war,
terrorism, fire, explosion, natural disaster, acts of God, any failure to
comply with the Written Materials, inadequate subfloor/substrate, improper
preparation or other failure of subfloor/substrate, faulty or negligent
penetration of the Products or subfloor/substrate, intentional acts of
destruction, structural failure, misuse of or failure to maintain the
Products, normal wear and tear, scratches, dents, corrosion or discoloration
(whether caused by excessive heat, chemical cleaning products, abrasive agents
or otherwise), efflorescence and shading which are a natural occurrence with
cementitious materials and are not considered a defective condition for the
purposes of this Limited Warranty, variations of texture, color or shade from
those on product samples, packaging materials or other marketing materials, or
other causes unrelated to the Products (e.g. floor covering failure, excess
point loading, overvoltage). This Limited Warranty
excludes exterior applications and applications utilizing glass tile or other
non-approved floor coverings, unless specifically approved in writing on a
case by case basis by the Schluter Systems Technical Services Director.
This Limited Warranty is conditioned and will be considered null and void and
Schluter Systems will have the right to refuse any claims if: (a) the Products
have been improperly stored or installed, or (b) the Products are subject to
abusive or abnormal use, lack of maintenance, or used in a manner other than
that for which the Products were designed or in any way contrary to the
Written Materials.
DISCLAIMER: There are no warranties beyond this expressed warranty as stated
herein. To the extent permitted by law, all other warranties, representations
or conditions, expressed or implied, are hereby disclaimed and excluded,
including but not limited to the implied warranties of MERCHANTABILITY or
FITNESS FOR A PARTICULAR PURPOSE (as limited to such purposes as described in
the Written Materials) or arising from a course of dealing, usage of trade or
otherwise by law. ANY IMPLIED WARRANTIES ARISING BY OPERATION OF LAW ARE
LIMITED IN DURATION TO THE TERM OF THIS LIMITED WARRANTY. NO REPRESENTATION,
PROMISE, AFFIRMATION OR STATEMENT BY ANY EMPLOYEE OR AGENT OF SCHLUTER SYSTEMS
WILL BE ENFORCEABLE AGAINST SCHLUTER SYSTEMS UNLESS IT IS SPECIFICALLY
INCLUDED IN THIS LIMITED WARRANTY OR AUTHORIZED IN WRITING BY THE SCHLUTER
SYSTEMS TECHNICAL SERVICES DIRECTOR. This Limited Warranty is given in lieu of
any other warranty, whether expressed or implied. The remedies contained
herein are the only remedies available for breach of this Limited Warranty.
This Limited Warranty extends only to the Owner and is not transferable or
assignable unless authorized by written agreement and signed by the Schluter
Systems Technical Services Director or otherwise prohibited by specific state
or provincial law. This Limited Warranty gives you specific legal rights; some
states and provinces do not allow disclaimers or other restrictions of implied
warranties; some of the above disclaimers may not apply to you. No changes or
modifications of any terms or conditions of this Limited Warranty are
permitted unless duly authorized in writing by the Schluter Systems Technical
Services Director. This Limited Warranty shall supersede and replace any and
all prior oral or written warranties, agreements, or other representations
made by or on behalf of Schluter Systems relative to the Products or the
application of the Products and shall apply to any installation occurring on
or after March 13, 2019. If the Schluter ® DITRA or Schluter ®
-DITRA-XL uncoupling membrane are used in conjunction with other Schluter products, a different Schluter warranty may apply. For the most current information and materials regarding Schluter Systems warranties and programs, please visit https://www.schluter.com/schluter-us/en_US/downloadfiles.
MAKING A CLAIM: To make a claim under this Limited Warranty, the Owner must
provide Schluter Systems 2 with written notice within thirty (30) days of
any alleged defect in the Products covered by this Limited Warranty, together
with date and proof of purchase of such Products and/or all of its components
and name and address of all installers and all invoices related to the
original installation, failing which this Limited Warranty shall have no legal
effect 3 . Schluter Systems reserves the right at its election and as a
condition of this Limited Warranty to inspect the alleged failed and/or
defective Products.
All U.S. Claims shall be sent to:
Schluter Systems L.P.
Attn: Warranty Claims Dept.
194 Pleasant Ridge Road
Plattsburgh, NY 12901-5841
All Canadian Claims shall be sent to:
Schluter Systems (Canada), Inc.
Attn: Warranty Claims Dept.
21100 chemin Ste-Marie
Ste-Anne-de-Bellevue, QC H9X 3Y8
If there are any conflicting terms between any Written Materials, the most
recently updated document shall be deemed to control.
2 This Limited Warranty is limited to sales of the Products made in and
intended for use in the United States and Canada. For the purposes of this
Limited Warranty, Schluter Systems L.P. shall offer warranty coverage to
Owners located in the United States, and Schluter Systems (Canada) Inc. shall
offer warranty coverage to Owners located in Canada.
3 In the event that Owner fails to provide such required invoices relating to
the original installation, Schluter Systems shall pay Owner an amount equal to
the average, reasonable costs of a comparable installation. If the parties
fail to agree on such amount, such dispute shall promptly, and in the first
instance, be submitted: (a) if a U.S. claim, to arbitration in Clinton County,
New York, in accordance with the rules of the American Arbitration
Association, or (b) if a Canadian claim, in the Province of Quebec, Canada, in
accordance with the ADRIC Arbitration Rules. Any outcome of such arbitration
proceeding shall be final and binding upon the parties hereto.
Schluter
®
-Systems Lifetime Thin-Set System Extended Limited Warranty
LIMITED WARRANTY COVERAGE: Subject to the conditions and limitations as stated
in this Lifetime Thin-Set System Extended Limited Warranty (the
“Limited Warranty”), Schluter Systems warrants that a Thin-Set System (defined
hereafter) will be free from manufacturing defects and will perform as
described in
the applicable installation handbook(s) and/or technical data sheet(s)
(collectively, the “Written Materials
1 ” ) for the lifetime (defined hereafter) of such Thin-Set System when
installed in a Residential or Commercial application (defined hereafter) and
used in accordance with the terms and conditions of the Written Materials and
industry standard guidelines that are not in conflict with the Written
Materials in effect at the time of installation. In order to extend warranty
coverage for Schluter ® DITRA ® or DITRA ® -XL uncoupling membranes, Schluter
® -Shower System, Schluter ® KERDI ® or KERDI
® -DS waterproofing membranes, or Schluter ® DITRA-HEAT ™ or Schluter ® DITRA-
HEAT-DUO ™ uncoupling membrane to lifetime coverage under this Lifetime Thin-
Set System Extended Limited Warranty, Owner must complete and submit the
Thin-Set System Registration to Schluter Systems, available at
www.schluter.com, or submit proof of purchase and installation information
(including installation date, installer’s name and address) to Schluter
Systems at the address provided hereafter within ninety (90) days of
installation. Note: Please retain Schluter ® Thin-set Mortar Lot/Batch
Number(s) for Lifetime Warranty Registration. These numbers are required for
completion of the warranty registration process. For the purposes of this
Limited Warranty, a “Thin-Set System” is defined as Schluter ® DITRA ® or
DITRA ® -XL uncoupling membranes, Schluter ® -Shower System, Schluter ® -KERDI
® -BOARD within a Schluter ® -Shower System, Schluter ® KERDI ® or KERDI ® -DS
waterproofing membranes, or Schluter ® DITRA-HEAT™ or Schluter ® DITRA-HEAT-
DUO™ uncoupling membrane installed with Schluter SET ® , Schluter ALL-SET ® ,
or Schluter FAST-SET ® thin-set mortar and Schluter ® -PRIMER-U primer
(as specified pursuant to applicable Written Materials); “Owner” is defined as
the original end user of the property in which a Thin-Set System is installed;
“Lifetime” is defined as that period of time that the original Thin-Set System
installation remains unchanged and under the ownership of the Owner;
“Residential” applications are defined to include Thin-Set System
installations in single family detached residential dwellings; and
“Commercial” applications are defined to include Thin-Set System installations
in multi-family residential dwellings (e.g., apartments, condominiums,
cooperatives, and timeshares). Thin-Set System installations in public places,
commercial establishments and other applications may be afforded lifetime
coverage under this Limited Warranty on a case by case basis as determined by
the Schluter Systems Technical Services Director.
This Limited Warranty is only applicable to installations in the United States
of America and Canada. Schluter Systems is not responsible or liable under any
circumstances for determining the suitability of a Thin-Set System for the
Owner’s intended purpose. It is the responsibility of the Owner to consult
with an experienced and professional installer to ensure the suitability of a
Thin-Set System, subfloor/substrate and all building materials in the
installation and that the Written Materials are followed properly.
RESOLUTION: If a Thin-Set System is installed and used in accordance with the
terms and conditions as described hereinabove and such Thin-Set System is
proven defective within the applicable warranty term, the Owner’s exclusive
remedy and the sole obligation of Schluter Systems, at its election, shall be
to (a) reinstall or replace the failed portion of the Thin-Set System or (b)
pay an amount not to exceed the original square foot cost of the installation
of the Thin-Set System verified to be defective. Due to conditions beyond the
control of Schluter Systems (e.g., color and shade availability,
discontinuation, normal wear and tear), Schluter Systems cannot guarantee or
warrant an exact match to the specific tile, stone, or other flooring
materials used in the original installation. In such event, substantially
similar materials may be substituted.
EXCLUSIONS FROM COVERAGE: This Limited Warranty excludes and in no event shall
Schluter Systems have any liability for any indirect, special, incidental,
punitive, exemplary, or consequential damages, including lost profits, arising
out of or otherwise connected to the failure of a Thin-Set System, regardless
of any strict liability or active or passive negligence of Schluter Systems,
and regardless of legal theory, whether in contract, tort, extra-contractual
or other. This Limited Warranty further excludes any loss or damage arising
out of or otherwise connected to: acts of war, terrorism, fire, explosion,
natural disaster, acts of God, any failure to comply with the Written
Materials, inadequate subfloor/substrate, improper preparation or other
failure of subfloor/substrate, faulty or negligent penetration of a Thin-Set
System or subfloor/substrate, intentional acts of destruction, structural
failure, misuse of or failure to maintain a Thin-Set System, normal wear and
tear, scratches, dents, corrosion or discoloration (whether caused by
excessive heat, chemical cleaning products, abrasive agents or otherwise),
efflorescence and shading which are a natural occurrence with cementitious
materials and are not considered a defective condition for the purposes of
this Limited Warranty, variations of texture, color or shade from those on
product samples, packaging materials or other marketing materials, or other
causes unrelated to a Thin-Set System (e.g. surface covering failure, excess
point loading, overvoltage). This Limited Warranty excludes exterior,
submerged and steam room applications and further excludes applications using
glass tile, moisture sensitive stone, or other non-approved surface coverings,
unless specifically approved in writing on a case by case basis by the
Schluter Systems Technical Services Director. Schluter ® DITRA-HEAT™-E-HK
heating cables and Schluter ® DITRA-HEAT™-E thermostats are specifically
excluded from coverage under this Limited Warranty. Any substitution of a non-
Schluter Systems product for a Schluter Systems component in a Thin-Set System
voids this Limited Warranty. DISCLAIMER: There are no warranties beyond this
expressed warranty as stated herein. To the extent permitted by law, all other
warranties, representations or conditions, expressed or implied, are hereby
disclaimed and excluded, including but not limited to the implied warranties
of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE (as limited to such
purposes as described in the Written Materials) or arising from a course of
dealing, usage of trade or otherwise by law. ANY IMPLIED WARRANTIES ARISING BY
OPERATION OF LAW ARE LIMITED IN DURATION TO THE TERM OF THIS LIMITED WARRANTY.
NO REPRESENTATION, PROMISE, AFFIRMATION OR STATEMENT BY ANY EMPLOYEE OR AGENT
OF SCHLUTER SYSTEMS WILL BE ENFORCEABLE AGAINST SCHLUTER SYSTEMS UNLESS IT IS
SPECIFICALLY INCLUDED IN THIS LIMITED WARRANTY OR AUTHORIZED IN WRITING BY THE
SCHLUTER SYSTEMS TECHNICAL SERVICES DIRECTOR. This Limited Warranty is given
in lieu of any other warranty, whether expressed or implied. The remedies
contained herein are the only remedies available for breach of this Limited
Warranty. Schluter Systems excludes and in no event shall have any liability
for any indirect, special, incidental, punitive, exemplary, or consequential
damages, including lost profits, arising out of or otherwise connected to
failure of a Thin-Set System. This Limited Warranty extends only to the Owner
and is not transferable or assignable unless authorized by written agreement
and signed by the Schluter Systems Technical Services Director or otherwise
prohibited by specific state or provincial law. This Limited Warranty gives
you specific legal rights; some states and provinces do not allow disclaimers
or other restrictions of implied warranties; some of the above disclaimers may
not apply to you. No changes or modifications of any terms or conditions of
this Limited Warranty are permitted unless duly authorized in writing by the
Schluter Systems Technical Services Director. This Limited Warranty shall
supersede and replace any and all prior oral or written warranties,
agreements, or other representations made by or on behalf of Schluter Systems
relative to a Thin-Set System or the application of a Thin-Set System and
shall apply to any installation occurring on or after March 13, 2019. For the
most current information and materials regarding Schluter Systems warranties
and programs, please visit https://www.schluter.com/schluter-
us/en_US/downloadfiles. MAKING A CLAIM: To make a claim under this Limited
Warranty, the Owner must provide Schluter Systems with written notice within
thirty (30) days of any alleged defect in a Thin-Set System covered by this
Limited Warranty, together with date and proof of purchase of such Thin-Set
System and/or all of its components and name and address of all installers and
all invoices related to the original installation, failing which this Limited
Warranty shall have no legal effect . Schluter Systems reserves the right at
its election and as a condition of this Limited Warranty to inspect the
alleged failed and/or defective Thin-Set System.
All U.S. Claims shall be sent to: Schluter Systems L.P.
Attn: Warranty Claims Dept.
194 Pleasant Ridge Road
Plattsburgh, NY 12901-5841
All Canadian Claims shall be sent to:
Schluter Systems (Canada), Inc.
Attn: Warranty Claims Dept.
21100 chemin Ste-Marie
Ste-Anne-de-Bellevue, QC H9X 3Y8
1 If there are any conflicting terms between any Written Materials, the most
recently updated document shall be deemed to control.
2 In the event that Owner fails to provide such required invoices relating to
the original installation, Schluter Systems shall pay Owner an amount equal to
the average, reasonable costs of a comparable installation. If the parties
fail to agree on such amount, such dispute shall promptly, and in the first
instance, be submitted: (a) if a U.S. claim, to arbitration in Clinton County,
New York, in accordance with the rules of the American Arbitration
Association, or (b) if a Canadian claim, in the Province of Quebec, Canada, in
accordance with the ADRIC Arbitration Rules. Any outcome of such arbitration
proceeding shall be final and binding upon the parties hereto. 30 WARRANTIES
Notes :
552378 10/2022 © 2022 Schluter Systems L.P. and affiliates. All Rights
Reserved. Schluter Systems L.P. •
194 Pleasant Ridge Road, Plattsburgh, NY 12901-5841 •
Tel.: 800-472-4588 •
Fax: 800-477-9783
Schluter Systems (Canada) Inc. •
21100 chemin Ste-Marie, Ste-Anne-de-Bellevue, QC H9X 3Y8 •
Tel.: 800-667-8746 •
Fax: 877-667-2410
www.schluter.com
References
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