Amana ASXS6 Outdoor Unit Air Conditioner Instruction Manual

June 12, 2024
Amana

Amana ASXS6 Outdoor Unit Air Conditioner

Amana-ASXS6-Outdoor-Unit-Air-Conditioner

Product Information

Product Name: ASXS61A/ASZS61A Outdoor Unit

Manufacturer: Amana

Features:

  • This outdoor unit is part of a system that uses inverter technology to more efficiently remove or add heat and achieve the target comfort conditions.
  • The system requires an Amana approved communicating thermostat for installation.
  • The communicating system reduces the number of required thermostat wires and provides additional setup features and enhanced active diagnostics.

Product Usage Instructions

  1. Installation:
  2. Ensure all power sources are disconnected before servicing the unit to avoid personal injury, property damage, or death.
  3. Only personnel trained to install, adjust, service, or repair the equipment specified in the manual should service the equipment. The manufacturer will not be responsible for any injury or property damage resulting from improper service or service procedures.
  4. If you service the unit, you assume responsibility for any injury or property damage that may result.
  5. In jurisdictions that require licenses to service the equipment specified in the manual, only licensed personnel should service the equipment.
  6. Improper installation, adjustment, servicing, or repair of the equipment specified in the manual, or attempting to install, adjust, service, or repair the equipment without proper training may result in product damage, property damage, personal injury, or death.
  7. Do not bypass safety devices.
  8. Do not wash the outdoor unit with excessive water to avoid electric shock or fire.
  9. Always keep the unit upright during shipping and installation to prevent equipment damage.
  10. Verify the model number, specifications, electrical characteristics, and accessories are correct before installation.
  11. Usage:
    Use only Amana approved communicating thermostats with the outdoor unit.

INSTALLATION INSTRUCTIONS

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OUTDOOR UNIT
ASXS61A/ASZS61A OUTDOOR UNIT INSTALLATION & SERVICE REFERENCE

IMPORTANT SAFETY INSTRUCTIONS
The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’s and installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of personal injury, property damage, and/or product damage. Also see “Meanings of Symbols” on page 10.
WARNING
HIGH VOLTAGE !
dISconnect all poWer Before SerVIcIng. multIple poWer SourceS may Be preSent. faIlure to do So may cauSe property damage, perSonal Injury or death.

WARNING
only perSonnel that haVe Been traIned to InStall, adjuSt, SerVIce or repaIr (hereInafter, “SerVIce”) the equIpment SpecIfIed In thIS manual Should SerVIce the equIpment. the manufacturer WIll not Be reSponSIBle for any Injury or property damage arISIng from Improper SerVIce or SerVIce procedureS. If you SerVIce thIS unIt, you aSSume reSponSIBIlIty for any Injury or property damage WhIch may reSult. In addItIon, In jurISdIctIonS that re-
quIre one or more lIcenSeS to SerVIce the equIpment SpecIfIed In
thIS manual, only lIcenSed perSonnel Should SerVIce the equIpment. Improper InStallatIon, adjuStment, SerVIcIng or repaIr of the equIpment SpecIfIed In thIS manual, or attemptIng to InStall, adjuSt, SerVIce or repaIr the equIpment SpecIfIed In thIS manual WIthout proper traInIng may reSult In product damage, property damage, perSonal Injury or death.
WARNING
do not BypaSS Safety deVIceS.

3P679063-2D

19001 Kermier Rd. Waller, Tx 77484 www.amana-hac.com
© 2022 Daikin Comfort Technologies Manufacturing, L.P.
is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.

CAUTION
do not WaSh the outdoor unIt WIth exceSSIVe Water. an electrIc Shock or fIre could reSult.
SHIPPING INSPECTION
Always keep the unit upright; laying the unit on its side or top may cause equipment damage. Shipping damage, and subsequent investigation is the responsibility of the carrier. Verify the model number, specifications, electrical characteristics, and accessories are correct prior to installation. The distributor or manufacturer will not accept claims from dealers for transportation damage or installation of incorrectly shipped units.

FEATURES
This outdoor unit is part of a system that uses inverter technology to more efficiently remove or add heat and achieve the target comfort conditions. System may ONLY be installed using an Amana approved communicating thermostat. The Communicating system reduces the number of required thermostat wires, provides additional setup features and enhanced active diagnostics.
NOTICE
only uSe amana approVed communIcatIng thermoStatS.

CODES & REGULATIONS
This product is designed and manufactured to comply with national codes. Installation in accordance with such codes and/or prevailing local codes/regulations is the responsibility of the installer. The manufacturer assumes no responsibility for equipment installed in violation of any codes or regulations. Rated performance is achieved after 20 hours of operation. Rated performance is delivered at the specified airflow. See outdoor unit specification sheet for split system models or product specification sheet for packaged and light commercial models. Specification sheets can be found at www.amanahac.com for Amana products. Within the website, please select the products menu and then select the submenu for the type of product to be installed, such as air conditioners or heat pumps, to access a list of product pages that each contain links to that model’s specification sheet.

ACCESSORIES

Name

Installation manual

Shape

1.5 – 3.0 ton

(ASXS6/ASZS6

1

18/24/30/361*)

3.5 – 5.0 ton

(ASXS6/ASZS6

1

42/48/601*)

Name

Conduit plate

Warranty card
1 1 Clamp

Insulation tube (clear)
2 Filter Dryer

The United States Environmental Protection Agency

(EPA) has issued various regulations regarding the in-

troduction and disposal of refrigerants. Failure to follow these regulations may harm the environment and can

Shape

lead to the imposition of substantial fines. Should you have any questions please contact our local EPA

(22.2) (28.6)

office.

1.5 – 3.0 ton

If replacing one of the component of the system, the system must be manufacturer approved and Air Conditioning, Heating

(ASXS6/ASZS6 18/24/30/361*)

1

1

and Refrigeration Institute (AHRI) matched.

3.5 – 5.0 ton

NOTE: The installation of an inverter outdoor unit with un-

(ASXS6/ASZS6 42/48/601*)

1 set

1

1

matched system units will not allow for proper operation.

NOTICE
InVerter outdoor unIt modelS can only Be matched WIth eeV equIpped Indoor unIt. damage reSultIng from operatIon WIth any other comBInatIon IS not coVered By our WarrantIeS.
Outdoor inverter units are approved for operation above 0°F in cooling mode and -10°F (RH10%) in heating mode with no additional kit necessary.
Damage resulting from operation of the unit in a structure that is not complete (either as part of new construction or renovation) is not covered by our warranties.

BEFORE INSTALLATION

Precautions to remove packaging (Corner guard)

<3.5 – 5.0 ton only>

· Remove the packaging

Top

(Corner guard) used to protect

plate

the unit while carrying from the right front part.

Front plate screw

Follow the steps below to remove.

Front plate

1. Remove the front plate screw. Packaging (Corner guard)

2. Remove the packaging (Corner

guard).

3. Install the front plate screw to fix the front and top

plates.

2

1″
English

About carrying Hold the handles as shown in the figure below and move it slowly. (Pay attention not to touch the fins at the back.)
Handle (Right side plate)
Exhaust grille
Inlet holes

Corner

(Front)

(Back)

PRECAUTIONS FOR INSTALLATION
· Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise after installed.
· Fix the unit securely by means of the foundation bolts. (Prepare 4 sets of foundation bolts (1.5 – 3.0 ton: 3/8″ or 7/16″, 3.5 – 5.0 ton: 1/2″), nuts and washers; all separately available.)
· It is best to screw in the foundation bolts until their ends are 1 inch from the foundation surface.

Outdoor unit

Handles
<1.5 – 3.0 ton>

Exhaust grille Inlet holes

Handle

Corner

(Front)

(Back)

Outdoor unit

Handles

<3.5 – 5.0 ton>

NOTE: Don’t place your fingers into the inlet holes of the casing while moving the unit. Failure to do so may result in deformation. Only hold the corner of the unit with your hands.

Drain treatment · In a location where drain from the outdoor unit may cause
troubles (for example, where drainage may splash on general passersby), perform the drain piping work using the drain plug (optional). · For drain treatment, space of at least 4 in. is required under the bottom frame of the outdoor unit. · In case of installing the outdoor unit in cold climates, do not take this centralized drainage way. Otherwise, drain pipe freeze-up and ice build-up on the bottom frame way occur.

PRECAUTIONS FOR SELECTING A LOCATION
1. Choose a place solid enough to bear the weight and vibration of the unit, where the operating sound will not be amplified.
2. Choose a location where the hot air discharged from the unit or the operating sound will not cause a nuisance to the neighbours of the user.
3. Avoid places near a bedroom and the like, so that the operating sound will cause no trouble.
4. There must be sufficient spaces for carrying the unit into and out of the site.
5. There must be sufficient space for air passage and no obstructions around the air inlet and the air outlet.
6. The site must be free from the possibility of flammable gas leakage in a nearby place.
7. Do not install the outdoor unit in the following locations: (a) Where a mineral oil mist or oil spray or vapor is produced, for example, in a kitchen. Plastic parts may deteriorate and fall off and thus may result in water leakage. (b) Where corrosive gas, such as sulfurous acid gas, is produced. Corroding copper pipes or soldered parts may result in refrigerant leakage. (c) Near machinery emitting electromagnetic waves. Electromagnetic waves may disturb the operation of the control system and cause the unit to malfunction. (d) Where flammable gas may leak, where there is carbon fiber, or ignitable dust suspension in the air, or where volatile flammables such as thinner or gasoline are handled. Operating the unit in such conditions may result in a fire.

3

INSTALLATION CLEARANCES
· Installation clearances mean required clearances for installation, maintenance and enhancing system performance. · The following installation clearances are based on the cooling operation in 95°F ambient condition. In the case systems
operate more than 95°F ambient condition or the cooling load is greater than system maximum capacity, it is desirable to leave greater clearance. · Working space and ventilation should be considered. · Keep more than 10″ clearance on the right side of unit for working space. · Dimension “H” is the height from the ground to the top of the unit, and dimension “L” is the height of the wall.
*¹ If you put a unit on a stand, any gap between the unit and ground has to be closed to avoid bypassing outlet air.

1.5 – 3.0 ton One unit installation Open top installation 1. Wall facing inlet side

2. Wall facing three side

3. Wall facing outlet side

unit: inch

4″ Minimum
Closed top installation 1. Wall facing inlet side
20″ Maximum

4″ Minimum

10″ Minimum

4″ Minimum

2. Wall facing three side
20″ Maximum

20″ Minimum
3. Wall facing outlet side
20″ Maximum

40″ Minimum

40″ Minimum 40″ Minimum

4″ Minimum

6″ Minimum 10″ Minimum

6″ Minimum

Wall facing inlet and outlet side

· Wall facing outlet side is higher than unit

1. Open top installation

2. Closed top installation*¹

20″ Maximum

H L 40″ Minimum

20″ Minimum 4″ Minimum

A

6″ Minimum

20″ Minimum

L H L > H

L L 0.5H 0.5H < L H

A 30″ Minimum 40″ Minimum

Use a stand to meet L H. Required dimension A is same as L H.

4

English

· Wall facing outlet side is lower than unit

1. Open top installation

2. Closed top installation*¹

20″ Maximum

L H 40″ Minimum

4″ Minimum 20″ Minimum
Two units or more installation

A 20″ Minimum

unit: inch

L H L > H

A
4″ Minimum
Use a stand to meet L H or keep 35″ or more clearance to front wall. If using stand, required dimension A is same as L H. If not using stand, dimention A is 4″ minimum.

Open top installation

1. Wall facing three side

40″

Minimum 10″

Minimum 10″

Minimum

8″ Minimum

Closed top installation 1. Wall facing outlet side

20″ Maximum

2. Wall facing outlet side 2. Wall facing three side

10″ Minimum

40″ Minimum

20″ Maximum

40″ Minimum

40″ Minimum

10″ Minimum
Wall facing inlet and outlet side

40″ Minimum

· Wall facing outlet side is higher than unit

1. Open top installation

2. Closed top installation¹,

20″ Maximum

40″ Minimum

10″ Minimum

8″ Minimum 40″ Minimum

10″ Minimum

H

8″ Minimum A

L

· Wall facing outlet side is lower than unit

1. Open top installation

2. Closed top installation¹,

L

A

L 0.5H 6″ Minimum

0.5H < L H 8″ Minimum

20″ Maximum

L H 40″ Minimum

L H

10″ Minimum

A 40″ Minimum

10″ Minimum

A 40″ Minimum
5

40″

Minimum 10″

Minimum 10″

Minimum

8″ Minimum

L H L > H

L L 0.5H 0.5H < L H

A 40″ Minimum 50″ Minimum

Use a stand to meet L H. Required dimension A is same as L H.

L H L > H

L L 0.5H 0.5H < L H

A 6″ Minimum 8″ Minimum

Use a stand to meet L H or keep 70″ or more clearance to front wall. If using stand, required dimension A is same as L H. If not using stand, dimention A is 8″ minimum.

  • Maximum two units are allowed to install.

Double decker installation 1. Wall facing outlet side
10″ Minimum 40″ Minimum

20″ Minimum 20″ Minimum

2. Wall facing inlet side

10″ Minimum

8″ Minimum

unit: inch Note: · Do not stack more than two units. · If drain water might freeze, install the roof
between the units. · To avoid frost under the bottom frame,
leave 20″ minimum clearance between the units.

Multiple rows of series installation (There is no restriction on the height of the wall.)

1. One row of stand alone installation

2. Rows of series installation (2 or more)

H L

20″

Min4im” Muminimum

40″

4″ Minimum

Minimum

10″ Minimum

10″ Minimum

A

40″

80″ Min1i6m” uMminimum

Minimum

L

A

L H

L 0.5H 0.5H < L H

6″ Minimum 8″ Minimum

L > H

Not available.

Note: · Do not install inlet side and outlet side face
to face.

3.5 – 5.0 ton One unit installation Open top installation 1. Wall facing inlet side

2. Wall facing three side

3. Wall facing outlet side

unit: inch

40″ Minimum 40″ Minimum
40″ Minimum

4″ Minimum
Closed top installation 1. Wall facing inlet side
20″ Maximum
4″ Minimum

4″ Minimum 10″ Minimum

4″ Minimum

2. Wall facing three side
20″ Maximum

6″ Minimum 10″ Minimum

6″ Minimum

20″ Minimum
3. Wall facing outlet side
20″ Maximum
20″ Minimum

6

English

Wall facing inlet and outlet side

unit: inch

· Wall facing outlet side is higher than unit

1. Open top installation

2. Closed top installation*¹

20″ Maximum

40″ Minimum

4″ Minimum 20″ Minimum

H

A 10″ Minimum

L

· Wall facing outlet side is lower than unit

1. Open top installation

2. Closed top installation*¹
20″ Maximum

L H L > H

L L 0.5H 0.5H < L H

A 30″ Minimum 40″ Minimum

Use a stand to meet L H. Required dimension A is same as L H.

L H

L L 0.5H 0.5H < L H

A 4″ Minimum 8″ Minimum

L H 40″ Minimum

20″ Minimum 4″ Minimum
Two units or more installation Open top installation 1. Wall facing three side
40″ Minimum
Closed top installation

4″ Minimum 4″ Minimum

A 40″ Minimum

L > H

Use a stand to meet L H or keep 70″ or more clearance to front wall. If using stand, required dimension A is same as L H. If not using stand, dimention A is 8″ minimum.

2. Wall facing outlet side

4″ Minimum

4″ Minimum

8″ Minimum

12″ Minimum

20″ Maximum

40″ Minimum

1. Wall facing outlet side

4″ Minimum

2. Wall facing three side

4″ Minimum

20″ Maximum

40″ Minimum

40″ Minimum

4″ Minimum

Wall facing inlet and outlet side

40″ Minimum

· Wall facing outlet side is higher than unit

1. Open top installation

2. Closed top installation¹,

40″ Minimum

4″ Minimum

4″ Minimum

20″ Maximum 4″ Minimum

40″ Minimum

4″ Minimum

8″ Minimum

12″ Minimum

L H L > H

L L 0.5H 0.5H < L H

A 40″ Minimum 50″ Minimum

Use a stand to meet L H. Required dimension A is same as L H.

40″ Minimum 12″ Minimum

H

L

A

12″ Minimum

7

  • Maximum two units are allowed to install.

· Wall facing outlet side is lower than unit

1. Open top installation

2. Closed top installation ,

L

A

L 0.5H 10″ Minimum

0.5H < L H 12″ Minimum

4″ Minimum

4″ Minimum

20″ Maximum 4″ Minimum

H L

L

A 40″ Minimum
Double decker installation 1. Wall facing outlet side

A 40″ Minimum
2. Wall facing inlet side

4″ Minimum

4″ Minimum

H

40″ Minimum

unit: inch

L H L > H

L L 0.5H 0.5H < L H

A 10″ Minimum 12″ Minimum

Use a stand to meet L H or keep 70″ or more clearance to front wall. If using stand, required dimension A is same as L H. If not using stand, dimention A is 12″ minimum.

Note: · Do not stack more than two units. · If drain water might freeze, install the roof
between the units. · To avoid frost under the bottom frame,
leave 20″ minimum clearance between the units.

20″ Minimum 20″ Minimum

40″ Minimum

12″ Minimum

Multiple rows of series installation (There is no restriction on the height of the wall.)

1. One row of stand alone

2. Rows of series installation*

installation

(2 or more)

40″ Minimum 8″ Minimum 80″ Minimum

4″ Minimum 4″ Minimum 4″ Minimum

4″ Minimum

4″ Minimum 4″ Minimum

4″ Minimum

A

40″

120″ Min2im4″uMminimum

Minimum

H L

L

A

L H

L 0.5H 0.5H < L H

10″ Minimum 12″ Minimum

L > H

Not available.

Note: · Do not install inlet side and outlet side face
to face.

  • Maximum two units are allowed to install.

8

English

This unit can be located at ground floor level or on flat roofs. At ground floor level, the unit must be on a solid, level foundation that will not shift or settle. To reduce the possibility of sound transmission, the foundation slab should not be in contact with or be an integral part of the building foundation. Care should be taken to ensure the unit is installed away from noise sensitive locations such as bedrooms, windows and outdoor living areas. Ensure the foundation is sufficient to support the unit. A concrete slab raised above ground level provides a suitable base.
COLD CLIMATE OUTDOOR UNIT OPERATION LOCATION
When installing the unit in a place frequently exposed to snow, pay special attention to the following: · Install the outdoor unit on a stand (field supply), so that
the bottom frame is more than 19 3/4 in. (500 mm) higher than the expected snow fall to prevent it from being covered by snow. · Attach a snow hood (field supply) and a snow vizor (field supply). · Avoid installation at the place where a snowdrift is generated. · Further, perform the following countermeasures, since there is risk that the drain water produced at the defrost operation freezes. · An optional drain pan heater is available when the unit is installed in a climate where the drain may freeze. · It is highly recommended to use drain pan heater in areas where the outside air temperature drops below 32°F (0°C) for more than 12 hours continuously. · In high humidity areas or heavy snow areas, it is recommended to attach a drain pan heater to prevent ice build-up from the bottom frame. · Do not use a concentrated drain pipe. (If so there is a risk of freezing.) Only utilize the existing holes for drainage. · In high humidity areas or heavy snow areas, it is strongly recommended to install the unit high enough off of the ground to prevent ice built-up from the ground or to prevent burying in snow. · Remove the rear inlet grille to prevent snow from accumulating on the rear fins.

CAUTION

When operatIng the outdoor unIt In a loW outdoor amBIent temperature,
Be Sure to folloW the InStructIonS
deScrIBed BeloW. · to preVent expoSure to WInd, InStall
the outdoor unIt WIth ItS SuctIon
SIde facIng the Wall. · neVer InStall the outdoor unIt at a
SIte Where the SuctIon SIde may Be
expoSed dIrectly to WInd. · to preVent expoSure to WInd, It IS
recommended to InStall a Baffle
plate on the aIr dIScharge SIde of
the outdoor unIt. · In heaVy SnoWfall areaS, Select an
InStallatIon SIte Where the SnoW
WIll not affect the unIt.

· Construct a large canopy.
· Construct a pedestal.
Install the unit high enough off the ground to prevent burying in snow.

ROOFTOP INSTALLATIONS
If it is necessary to install this unit on a roof structure, ensure the roof structure can support the weight and that proper consideration is given to the weather-tight integrity of the roof. Since the unit can vibrate during operation, sound vibration transmission should be considered when installing the unit. Vibration absorbing pads or springs can be installed between the outdoor unit legs or frame and the roof mounting assembly to reduce noise vibration.

ELECTRICAL NOISE

The unit should be well grounded so that potential effects of electrical noise from the inverter to surrounding equipment can be minimized.
When selecting an installation location, keep sufficient distance from the outdoor unit and wiring to radios, personal computers, stereos, fluorescent lamp, etc., as shown in the following figure.
Also keep communication wiring 2″ away from high voltage power cable to avoid communication error due to noise.

Thermostat

Indoor unit

Circuit Breaker

40″ or more

40″ or more

Radio, TV

2″ or more
60″ or more 60″ or more

unit: inch

High voltage power cable
Communication wiring

Placement to Minimize Electronic Noise
9

SAFETY CONSIDERATIONS

Read these Safety considerations for Installation carefully before installing a outdoor unit. After completing the installation, make sure that the unit operates properly during the system start-up operation. Instruct the customer on how to operate and maintain the unit. Inform customers that they should store this Installation Manual for future reference. Always use a licensed installer or contractor to install this product. Improper installation can result in water or refrigerant leakage, electrical shock, fire, or explosion.
MEANINGS OF SYMBOLS
WARNING . . . . . . . Indicates imminently or potentially hazardous situation which, if not avoided, will result in death or serious injury.
CAUTION . . . . . . . . Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE . . . . . . . . . Indicates situations that may result in equipment or property-damage accidents only.
While these items will not cover every conceivable situation, they should serve as a useful guide.
WARNING
to aVoId poSSIBle Injury, exploSIon or death, practIce Safe handlIng of refrIgerantS.

WARNING
refrIgerantS are heaVIer than aIr. they can “puSh out” the oxygen In your lungS or In any encloSed Space. to aVoId poSSIBle dIffIculty In BreathIng or death: · neVer purge refrIgerant Into an encloSed room or Space. By
laW, all refrIgerantS muSt Be reclaImed. · If an Indoor leak IS SuSpected, thoroughly VentIlate the area
Before BegInnIng Work. · lIquId refrIgerant can Be Very cold. to aVoId poSSIBle froSt
BIte or BlIndneSS, aVoId contact and Wear gloVeS and goggleS. If lIquId refrIgerant doeS contact your SkIn or eyeS, Seek medIcal help ImmedIately. · If refrIgerant gaS leakS durIng InStallatIon, VentIlate the area ImmedIately. refrIgerant gaS WIll reSult In producIng toxIc gaS If It comeS Into contact WIth fIre. expoSure to thIS gaS WIll reSult In SeVere Injury or death. · after completIng the InStallatIon Work, check that the refrIgerant gaS doeS not leak throughout the SyStem. · do not InStall unIt In an area Where flammaBle materIalS are
preSent due to rISk of exploSIonS that WIll reSult In SerIouS
Injury or death. · When InStallIng the unIt In a Small room, take meaSureS to
keep the refrIgerant concentratIon from exceedIng alloWaBle
Safety lImItS. exceSSIVe refrIgerant leakS, In the eVent of an accIdent In a cloSed amBIent Space, could reSult In oxygen defIcIency. · alWayS folloW epa regulatIonS. neVer Burn refrIgerant, aS poISonouS gaS WIll Be produced.
WARNING
to aVoId poSSIBle exploSIon, uSe only returnaBle (not dISpoSaBle) SerVIce cylInderS When remoVIng refrIgerant from a SyStem. · enSure the cylInder IS free of damage WhIch could lead to a
leak or exploSIon. · enSure the cylInder hydroStatIc teSt date doeS not exceed 5
yearS. · enSure the cylInder preSSure ratIng meetS or exceedS 400
pSIg. When In douBt, do not uSe cylInder.

WARNING
to aVoId poSSIBle exploSIon: · neVer apply flame or Steam to a refrIgerant cylInder. If you
muSt heat a cylInder for faSter chargIng, partIally ImmerSe It In Warm Water. · neVer fIll a cylInder more than 80% full of lIquId refrIgerant. · neVer add anythIng other than r-410a to a returnaBle r410a cylInder. the SerVIce equIpment uSed muSt Be lISted or certIfIed for the type of refrIgerant uSe. · Store cylInderS In a cool, dry place. neVer uSe a cylInder aS a platform or a roller.

10

English

CAUTION
· refrIgerant r410a In the SyStem muSt Be kept clean, dry, and tIght. (a) clean and dry – foreIgn materIalS (IncludIng mIneral oIlS Such aS SunISo oIl or moISture) Should Be preVented from gettIng Into the SyStem. (b) tIght – r410a doeS not contaIn any chlorIne, doeS not deStroy the ozone layer, and doeS not reduce the earth’S protectIon agaIn harmful ultraVIolet radIatIon. r410a can contrIBute to the greenhouSe effect If It IS releaSed. therefore take proper meaSureS to check for the tIghtneSS of the refrIgerant pIpIng InStallatIon. read the chapter refrIgerant pIpIng and folloW the procedureS.
· SInce r410a IS a Blend, the requIred addItIonal refrIgerant muSt Be charged In ItS lIquId State. If the refrIgerant IS charged In a State of gaS, ItS compoSItIon can change and the SyStem WIll not Work properly.

WARNING
· do not ground unItS to Water pIpeS, SuctIon lIne, telephone WIreS, or lIghtnIng rodS aS Incomplete groundIng WIll reSult a SeVere Shock hazard reSultIng In SeVere Injury or death. addItIonally, groundIng to gaS pIpeS WIll reSult a gaS leak and potentIal exploSIon reSultIng In SeVere Injury or death.
· Safely dISpoSe all packIng and tranSportatIon materIalS In accordance WIth federal/State/local laWS or ordInanceS. packIng materIalS Such aS naIlS and other metal or Wood partS,
IncludIng plaStIc packIng materIalS uSed for tranSportatIon
WIll reSult In InjurIeS or death By SuffocatIon. · only qualIfIed perSonnel muSt carry out the InStallatIon
Work. InStallatIon muSt Be done In accordance WIth thIS InStallatIon manual. Improper InStallatIon could reSult In Water leakage, electrIc Shock, or fIre. · uSe only SpecIfIed acceSSorIeS and partS for InStallatIon Work. faIlure to uSe SpecIfIed partS could reSult In Water leakage, electrIc ShockS, fIre, or the unIt fallIng. · InStall the outdoor unIt on a foundatIon Strong enough that It can WIthStand the WeIght of the unIt. a foundatIon of InSuf-
fIcIent Strength could reSult In the unIt fallIng and cauSIng
InjurIeS. · take Into account Strong WIndS, hurrIcane, or earthquakeS
When InStallIng. Improper InStallatIon could reSult In the unIt fallIng and cauSIng accIdentS. · make Sure that a Separate poWer Supply cIrcuIt IS proVIded
for thIS unIt and that all electrIcal Work IS carrIed out
By qualIfIed perSonnel accordIng to local, State and natIonal regulatIonS. an InSuffIcIent poWer Supply capacIty or
Improper electrIcal conStructIon could reSult In electrIc
ShockS or fIre. · make Sure that all WIrIng IS Secured, that SpecIfIed WIreS are
uSed, and that no external forceS act on the termInal connectIonS or WIreS. Improper connectIonS or InStallatIon could reSult In fIre. · When WIrIng, poSItIon the WIreS So that the SIde plate WhIch coVerS termInal Block of poWer caBle can Be Securely faStened. Improper poSItIonIng of the SIde plate could reSult In electrIc ShockS, fIre, or the termInalS oVerheatIng. · do not change the SettIng of the protectIon deVIceS. If the preSSure SWItch, thermal SWItch, or other protectIon deVIce IS Shorted and operated forcIBly, or partS other than thoSe SpecIfIed By amana are uSed, fIre or exploSIon could reSult.

11

CAUTION
· do not touch the SWItch WIth Wet fIngerS. touchIng a SWItch WIth Wet fIngerS may reSult In electrIc Shock.
· do not alloW chIldren to play on or around the unIt or It may reSult In Injury.
· the heat exchanger fInS are Sharp enough to cut, and may reSult In Injury If Improperly uSed. to aVoId Injury Wear gloVe or coVer the fInS When WorkIng around them.
· do not touch the refrIgerant pIpeS durIng and ImmedIately after operatIon aS the refrIgerant pIpeS may Be hot or cold,
dependIng on the condItIon of the refrIgerant floWIng through
the refrIgerant pIpIng, compreSSor, and other refrIgerant cycle partS. It may reSult In your handS gettIng BurnS or froStBIte If you touch the refrIgerant pIpeS. to aVoId Injury, gIVe the pIpeS tIme to return to normal temperature or, If you muSt touch them, Be Sure to Wear proper gloVeS. · InSulate SuctIon pIpIng to preVent condenSatIon. · Be careful When tranSportIng the product. · take adequate meaSureS to preVent the outdoor unIt from BeIng uSed aS a Shelter By Small anImalS. Small anImalS makIng contact WIth electrIcal partS may reSult In malfunctIonS, Smoke, or fIre. InStruct the cuStomer to keep the area around the unIt clean.
NOTICE
· If the conVentIonal refrIgerant and refrIgerator oIl are mIxed In r410a, deterIoratIon WIll reSult.
· thIS outdoor unIt IS an applIance that Should not Be acceSSIBle to the general puBlIc.
· aS deSIgn preSSure IS 450 pSIg (3.1 mpa), the Wall thIckneSS of fIeld- InStalled pIpeS Should Be Selected In accordance WIth the releVant local, State, and natIonal regulatIonS.
REFRIGERANT LINES
CAUTION
the compreSSor pVe oIl for r-410a unItS IS extremely SuS-
ceptIBle to moISture aBSorptIon and could cauSe compreSSor
faIlure. do not leaVe SyStem open to atmoSphere any longer than neceSSary for InStallatIon.

gap between foundation or wall and refrigerant lines should be filled with a pliable silicon-based caulk, RTV or a vibration damping material. Avoid suspending refrigerant tubing from joists and studs with rigid wire or straps that would come in contact with the tubing. Use an insulated or suspension type hanger. Keep both lines separate and always insulate the suction line.
Insulation is necessary to prevent condensation from forming and dropping from the suction line. Insulation tube with 3/8″ min. wall thickness is recommended. In severe conditions (likely to exceed 86°F and a relative humidity of 80%) 1/2″ insulation may be required. Insulation must be installed in a manner which protects tubing and connections from damage and contamination.
Please use a HVAC flushing solvent to clean lineset of any oil or debris from the existing system.

Cond Unit Tons
1.5 2 2.5 3 3.5 4 5

Allowable line set diameter

Liquid

Suction

1/4 5/16 3/8 5/8 3/4 7/8

x

x

x

x*

x

x

x

x*

x

x

x

x*

x

x

x

x*

x

x

x

x

x

x

x

1 1/8
x x x

x: Allowable combination
*: For marked combinations, if normal ambient operation temperature is less than 14°F, limit line set length to 50 ft. max.
For line set length, refer to the table on page 22-26.

Use only refrigerant grade (dehydrated and sealed) copper tubing to connect the outdoor unit with the indoor unit. After cutting the tubing, install plugs to keep refrigerant tubing clean and dry prior to and during installation. Tubing should always be cut square keeping ends round and free from burrs. Clean the tubing to prevent contamination. The liquid line must be insulated if more than 50 ft. of liquid line will pass through an area that may reach temperatures of 30°F or higher than outdoor ambient in cooling mode and/or if the temperature inside the conditioned space may reach a temperature lower than outdoor ambient in heating mode. Never attach a liquid line to any uninsulated portion of the suction line.
Do NOT let refrigerant lines come in direct contact with plumbing, ductwork, floor joists, wall studs, floors, and walls. When running refrigerant lines through a foundation or wall, openings should allow for sound and vibration absorbing material to be placed or installed between tubing and foundation. Any
12

English

Refrigerant tubing is highly prone to transmit noise and vibration to the adjoining structure. When mounting line set to structural members, use adequate vibration-isolating hardware.
Installation of Refrigeration Piping From Vertical to Horizontal
Hanger

Wall Stud

Liquid Line Strapped to Gas Line

Metal Sleeve

Liquid Line
Gas Line Wrapped in Insulation

Installation of Refrigerant Piping (Vertical)
IMPORTANT – Refrigerant lines must not touch wall.

Outside Wall

Gas Line Liquid Line

Insulated

Gas Line

Outside Wall

Liquid

Line

Caulk PVC Pipe
Fiberglass Insulation
IMPORTANT: Refrigerant lines must NOT come into contact with structure.

Wood Block

Wire Tie Inside Wall
Strap Sleeve
Wire Tie

Sleeve

Strap

NOTE: If line set is installed on the exterior of an outside wall, similar installation practices are to be used.

13

Installation of Refrigerant Piping (Horizontal)
If hanging line set from a joist or rafter, use metal strapping
or heavy nylon wire tires that are securely anchored.
8′

Wire Tie (around gas line only)

Floor Joist or Roof Rafter

Tape or Wire Tie

8′

Floor Joist or Roof Rafter

Metal Sleeve
Strapping placed around the gas line only Tape or Wire Tie

After the gas line has been strapped to the joist or rafter at 8′ intervals, strap the liquid line to the gas line.

14

English

Outdoor Unit BELOW Indoor Unit
Mounting the indoor unit above the outdoor unit will require an inverted loop in the suction line adjacent or near the connection to the indoor unit. The top of the loop must be slightly higher than the top of the unit. The trap can prevent liquid compression of the compressor for start- up period.

Liquid Line Suction Line

Maximum vertical elevation of 90 ft.

Maximum line set equivalent length 125 ft. The maximum line set actual length is 100 ft.
Includes any elbows, bends, etc.

Outdoor Unit ABOVE Indoor Unit

Maximum line set equivalent length of 125 ft*.
The maximum line set
actual length is 100 ft.

Maximum vertical elevation of 100 ft.

*Included any elbows, bends, etc.

equIValent length calculatIon
NOTE: The following table lists the equivalent length gained from adding bends to the suction line. Properly size the suction line to minimize capacity loss.

Type of Elbow Fitting
90° short radius 90° long radius
45° radius unit: inch

Inside Diameter

3/4

7/8

1 1/8

1.7″

2″

2.3″

1.5″

1.7″

1.6″

0.7″

0.8″

1″

15

REFRIGERANT LINE CONNECTIONS

IMPORTANT
To avoid overheating the service valve, sensors, or filter drier while brazing, wrap the component with a wet rag, or use a thermal heat trap compound. If using a wet rag care should be taken to not get water/moisture inside the tubing as it’s very important to keep moisture out of the system. Be sure to follow the manufacturer’s instruction when using the heat trap compound. Note: Remove Schrader valves from service valves before brazing tubes to the valves. After brazing temperature is reached, use a brazing alloy of 2% minimum silver content. Do not use flux.

Do NOT make final refrigerant line connection until plugs are removed from refrigerant tubing.
NOTE: Preventing foreign objects from entering. · Plug the pipe through-holes with accessory set or putty
(field supply) to cover all gaps. · Insects or small animals may enter inside of outdoor units
and cause damage to the electrical components.

Torch heat required to braze tubes of various sizes is proportional to the size of the tube. Tubes of smaller size require less heat to bring the tube to brazing temperature before adding brazing alloy. Applying too much heat to any tube can melt the tube. Service personnel must use the appropriate heat level for the size of the tube being brazed.

Putty (field supply) (3.5 – 5.0 ton only)
LEAK TESTING (NITROGEN OR NITROGEN-TRACED)

NOTE: The use of a heat shield when brazing is recommended to avoid burning the serial plate or the finish on the unit. 1. The ends of the refrigerant lines must be cut square,
deburred, cleaned, and be round and free from nicks or dents. Any other condition increases the chance of a refrigerant leak.
2. Purge with nitrogen at 2 to 3 PSIG during brazing to prevent the formation of copper-oxide inside the refrigerant lines. The PVE oils used in R-410A applications will clean any copper-oxide present from the inside of the refrigerant lines and spread it throughout the system. This may cause a blockage or failure of the metering device.
3. During and after brazing, quench the joints with water or a wet cloth to prevent overheating of the service valve.
4. A bi-flow filter drier is shipped with the unit as a separate component and must be brazed on by the installer on-site. Ensure the bi-flow filter drier paint finish is intact after brazing. If the paint of the steel filter drier has been burned or chipped, repaint or treat with a rust inhibitor.
The recommended location of the filter drier is before the expansion device at the indoor unit.
NOTE: Be careful not to kink or dent refrigerant lines. Kinked or dented lines will cause poor performance or compressor damage.

WARNING
to aVoId the rISk of fIre or exploSIon, neVer uSe oxygen, hIgh preSSure aIr or flammaBle gaSeS for leak teStIng of a refrIgeratIon SyStem.
WARNING
to aVoId poSSIBle exploSIon, the lIne from the nItrogen cylInder muSt Include a preSSure regulator and a preSSure relIef ValVe. the preSSure relIef ValVe muSt Be Set to open at no more than 450 pSIg.
To locate leaks, test system pressure using dry nitrogen or use leak detector fluid per Amana’s recommendation and check for leak. If you wish to use a leak detector. · Charge the system to 10 PSIG using the appropriate
refrigerant. · Use nitrogen to finish charging the system to working
pressure. · Apply the detector to suspect areas.
If leaks are found, repair them. After repair, repeat the pressure test. If no leaks exist, proceed to System Start-up Procedure.
StandIng preSSure teSt
Best practices dictate system should be pressure tested at 450 PSIG with nitrogen for a minimum 4 hours. Follow the procedure outlined below to test system. If leaks are found, repair them. After repair, repeat the leak pressure test described above. If no leaks exist, proceed to system evacuation and charging.

16

English

SyStem preSSure teStIng (recommended)
Once all of the refrigerant line connections are completed. Perform a 3-step nitrogen pressure test. 1. Pressurize the system with nitrogen to 150 PSIG and
hold for 3 minutes. If any pressure drops occur, locate and repair leaks and repeat step 1. 2. Pressurize the system with nitrogen to 325 PSIG and hold for 5 minutes. If any pressure drops occur, locate and repair leaks and repeat step 1. 3. Pressurize the system with nitrogen to 450 PSIG and hold for 4 hours. If any pressure drops occur, locate and repair leaks and repeat step 1.
STOP VALVE OPERATION METHOD
The figure below shows the name of each part required in handling the stop valve. At the time of shipment, the stop valve is closed.
CAUTION
· Be Sure to open the Stop ValVe. · Inadequate torque may cauSe leakage of refrIgerant.
Opening Procedure 1. Remove the valve lid and use a hexagonal wrench to
turn valve counterclockwise. 2. Turn valve until shaft stops. 3. Then turn valve until designated torque as shown in
below table is achieved (3.5 – 5.0 ton only due to back sealing type valve). 4. Put valve lid on valve.
Closing Procedure 1. Remove the valve lid and use a hexagonal wrench to
turn valve clockwise. 2. Turn valve until shaft stops. 3. Then turn valve until designated torque as shown in
below table is achieved. 4. Put valve lid on valve.
<1.5 – 3.0 ton>

Valve lid
*Rotate lightly until it stops, then tighten 1/4 – 1/2 rotation.

Gas stop valve Hexagonal wrench

Service port Close

Open

<3.5 – 5.0 ton>

Service port

Valve lid Stop valve Hexagonal wrench

Close

Open

Cap
Service port
Back sealing *To be sealed,
follow step 3 of Opening Procedure.

Valve lid
Hole for hexagonal wrench Shaft

Rotate the valve lid 90° to the right or to the left.

Align the recess of the valve lid and the T-joint on the valve body, then remove the lid.

  • The illustration shows the removal procedure. Perform the actions in the reverse order to reattach.

  • The illustrations above refer to 3.5 – 5.0 ton only.

Stop Valve

Tonnage
1.5 – 2.0 ton
2.5 – 3.0 ton
3.5 – 5.0 ton

Piping
Liquid Gas Liquid Gas Liquid
Gas

Stop valve size

Type

Tightening torque

3/8″

4 – 6 lb·ft

3/4″ 3/8″

Front sealing
type

14 – 16 lb·ft 4 – 6 lb·ft

7/8″

14 – 16 lb·ft

3/8″ Front and 4 – 5 lb·ft

7/8″

back sealing type

14 – 16 lb·ft

Wrench size 3/16″ 5/16″ 3/16″ 5/16″ 4 mm
8 mm

Service Port

Service Port (3.5 – 5.0 ton only)

Tighten Torque 7.9 – 10.8 lb·ft

17

SYSTEM START-UP PROCEDURE
GENERAL NOTES: Adequate refrigerant charge for the matching indoor unit and line set is supplied with the outdoor unit. If liquid line set exceeds factory charge length, refrigerant should be added based on liquid line. Refer pages 22-26 for calculation of refrigerant charge based on line set length.
NOTICE
VIolatIon of epa regulatIonS may reSult In fIneS or other penaltIeS.
NOTICE
all unItS Should haVe a hIgh Voltage poWer Supply connected 2 hourS prIor to Startup.

· If pressure rises above 500 microns moisture and/or noncondensibles may be present or the system may have a small leak. Return to step 2: If the same result is encountered check for leaks as previously indicated and repair as necessary then repeat evacuation.
the trIple eVacuatIon method IS (recommended)
1. Evacuate the system to 4000 microns and hold for 15 minutes. Then, break the vacuum with dry nitrogen. Bring the system pressure up to 2-3 PSIG and hold for 20 minutes. Release the nitrogen.
2. Evacuate to 1500 microns and hold for 20 minutes. Break the vacuum with dry nitrogen again. Bring the system pressure back up to 2-3 PSIG and hold for 20 minutes.
3. Then, evacuate the system until it is below 500 microns and hold for 60 minutes.

WARNING
refrIgerant under preSSure! · do not oVercharge SyStem WIth refrIgerant. · do not operate unIt In a Vacuum or at negatIVe preSSure. faIlure to folloW proper procedureS may cauSe property damage, perSonal Injury or death.
CAUTION
operatIng the compreSSor WIth the SuctIon ValVe cloSed WIll cauSe SerIouS compreSSor damage – Such damage IS not coVered By our WarrantIeS.

ELECTRICAL CONNECTIONS

WARNING
HIGH VOLTAGE!
dISconnect all poWer Before SerVIcIng. multIple poWer SourceS may Be preSent. faIlure to do So may cauSe property damage, perSonal Injury or death due to electrIc Shock. WIrIng muSt conform WIth nec or cec and all local codeS. underSIzed WIreS could cauSe poor equIpment performance, equIpment damage or fIre.

CAUTION
uSe refrIgerant certIfIed to ahrI StandardS. uSed refrIgerant may cauSe compreSSor damage, and IS not coVered under the Warranty. moSt portaBle machIneS cannot clean uSed refrIgerant to meet ahrI StandardS.
START-UP PROCEDURE DETAIL
Outdoor unit liquid and suction valves are closed to contain the charge within the unit. The unit is shipped with the valve stems closed and caps installed. Do not open valves until the indoor unit and line set is evacuated.

WARNING
to aVoId the rISk of fIre or equIpment damage, uSe copper conductorS.
CAUTION
groundIng requIred! alWayS InSpect and uSe proper SerVIce toolS. lack of InSpectIon or Improper toolS may cauSe equIpment damage or perSonal Injury. all dISconnected groundIng deVIceS muSt Be reconnected Before InStallIng or SerVIcIng. multIple componentS of thIS unIt may conduct electrIcal current; theSe are grounded. If SerVIcIng the unIt, any dISconnectIon of groundIng WIreS, ScreWS, StrapS, clIpS, nutS or WaSherS uSed to complete the ground muSt Be returned to theIr orIgInal poSItIon and properly faStened.

CAUTION
prolonged operatIon at SuctIon preSSureS leSS than 20 pSIg for more than 5 SecondS WIll reSult In oVerheatIng of the compreSSor and may cauSe permanent damage to It.
1. Connect the vacuum pump with 250 micron capability to the service valves.
2. Evacuate the system to 500 microns or less using suction and liquid service valves. Using both valves is necessary.
3. Close pump valve and hold vacuum for 10 minutes. Typically pressure will rise during this period. · If the pressure rises to 500 microns or less and remains steady the system is considered leak-free; proceed to start-up.

NOTICE
· neVer InStall a phaSe-adVancIng capacItor. aS thIS unIt IS equIpped WIth an InVerter, InStallIng a phaSe-adVancIng capacItor WIll not only deterIorate poWer factor ImproVement effect, But alSo may cauSe capacItor aBnormal heatIng accIdent due to hIgh-frequency WaVeS.
· do not change the SettIng of the protectIon deVIceS. If the preSSure SWItch, thermal SWItch, or other protectIon deVIce IS Shorted and operated forcIBly, or partS other than thoSe SpecIfIed By amana are uSed, fIre or exploSIon could reSult.
· do not connect the ground WIre to gaS lIne, SeWage pIpeS, lIghtnIng rodS, or telephone ground WIreS.
18

English

hIgh Voltage connectIonS
Route power supply and ground wires through the high voltage port and terminate in accordance with the wiring diagram.

CAUTION
· Before connectIng the WIrIng to the termInal Block, remoVe the ShIeldIng plate. and take It Back after WorkIng. (3.5 – 5.0 ton only)
· precautIonS to Be taken for poWer Supply WIrIng. When uSIng Stranded WIreS, make Sure to uSe a round crImp-
Style termInal for connectIon to the poWer Supply termInal
Block. place the round crImp-Style termInalS on the WIreS up to the coVered part and Secure In place.

Round crimp-style terminal

Stranded wire

Screw

Cup washer
A

Notch side

Round crimp-style terminal

Good

Screw
Round crimpstyle terminal
Cup washer

Screw Cup washer

Wrong

Round crimpstyle terminal

Arrow view A

· When connectIng the connectIon WIreS to the termInal Block uSIng a SIngle core WIre, Be Sure to curl the end of the lead. Improper Work may cauSe heat and fIreS.

Good

Wrong

Strip wire end to this point.

Excessive strip length may cause electric shock or current leakage.

Good

Wrong

· uSe the folloWIng method When InStallIng a SIngle core WIre.

Screw

Cup washer

· oVer-tIghtenIng the termInal ScreWS may Break them. · See the taBle BeloW for tIghtenIng torque for the termInal
ScreWS.

Tightening torque (lb·ft)

M4

Power supply wire for 1.5 – 3.0 Ton

M5

Power supply wire for 3.5 – 5.0 Ton

M5

Ground wire

0.87 – 1.06 1.76 – 2.15 2.23 – 3.01

· Make sure to apply the rated voltage of 208/230V for the unit.
· Use conduit for power supply cables. · A power circuit (see the following table) must be provided
for connection of the unit. This circuit must be protected with the required safety devices. · When using residual current operated circuit breakers, be sure to use a high-speed type (0.1 seconds or less) 200 mA rated residual operating current. · Use copper conductors only. · Use insulated wire for the power cord. · Select the power supply cable type and size in accordance with relevant local and national regulations. · Make sure the wirings will not be pinched by the front panel, and close the panel firmly. · Route the conduit along the unit by using a elbow socket and so on to prevent it from being stepped on. · The appliance incorporates grounding connections for functional purpose in addition to protective ground.

MODEL NAME
ASXS6181 ASXS6241 ASXS6301 ASXS6361 ASXS6421 ASXS6481 ASXS6601 ASZS6181 ASZS6241 ASZS6301 ASZS6361 ASZS6421 ASZS6481 ASZS6601

Phase and frequency

Voltage

1 Phase 60Hz

208/230V

1 Phase 60Hz

208/230V

MCA (Min. circuit amp.)
14.6 A 18.8 A 23.9 A 23.9 A 34.4 A 34.4 A 36.2 A 14.6 A 18.8 A 23.9 A 23.9 A 34.4 A 34.4 A 36.2 A

MOP

(Max. overcur-
rent protective

Communication wire selection

device)

15 A

20 A

25 A 25 A 35 A

18 AWG (typical)

35 A

40 A

15 A

20 A

25 A 25 A 35 A

18 AWG (typical)

35 A

40 A

A single core wire

A single core wire

B

Arrow view B

· for WIrIng, uSe the deSIgnated poWer WIre and connect fIrmly,
then Secure to preVent outSIde preSSure BeIng exerted on the
termInal Board. · uSe an approprIate ScreWdrIVer for tIghtenIng the termInal
ScreWS. a ScreWdrIVer WIth a Small head WIll StrIp the head and make proper tIghtenIng ImpoSSIBle.

The outdoor unit rating plate lists pertinent electrical data necessary for proper electrical service and overcurrent protection. Wires should be sized to limit voltage drop to 2% (max.) from the main breaker or fuse panel to the outdoor unit. Refer the NEC, CEC, and all local codes to determine the correct wire gauge and length.
Local codes often require a disconnect switch located near the unit; do not install the switch on the unit.

19

loW Voltage connectIonS
The unit is designed to work as part of a fully communicating HVAC system, utilizing an Amana approved communicating thermostat, Communicating indoor unit, and up to four wires. Route control wires through the low voltage port and terminate in accordance with the wiring diagram provided inside the front plate.

<1.5 – 3.0 ton>

Tie high voltage wire with clamp material (accessory)

SHIELDING PLATE

GROUND WIRE

CAUTION LABEL (on insulation sheet) Get the new label and paste it if this label is damaged or peeled off.
HIGH VOLTAGE WIRE Tie high voltage wire and ground wire with clamp material (accessory)

LOW VOLTAGE WIRE
Voltage Ports

HIGH VOLTAGE WIRE

<3.5 – 5.0 ton> Connect by one of the following options
When using Straight Conduit

Remove WIRING PROTECTION BUSH

LOW VOLTAGE WIRE

INSULATION TUBE

Voltage Ports When using Elbow Conduit
Remove PATCH PLATE

20

Attach hole size 22.2 or 28.6 CONDUIT PLATE (accessory)

shielded, twisted pair cable for the data transmission lines. Finally, be sure to confirm that the wires do not come off each terminal after all connections are finished.
NOTE: When connecting the connection wires to the terminal block, be sure to curl the end of the lead.

English

  • Attach CONDUIT PLATE in the direction shown above
    ELBOW CONDUIT (field supply)

Good
Strip wire end to this point.
Good

Wrong Wrong

SHIELDING PLATE GROUND WIRE

HIGH VOLTAGE WIRE Tie high voltage wire and ground wire with clamp material (accessory)

TWO-WIRE OUTDOOR, FOUR-WIRE INDOOR WIRING

Typical wiring will consist of two wires between the indoor unit and outdoor unit, and four wires between the indoor unit and thermostat. The figure that follows shows the required wires: data lines, 1 and 2; “R” (24 VAC hot) and “C” (24 VAC common). Never connect the power wiring to communication terminal. (1, 2, R, C)

1 2 C R Communicating Thermostat

1 2 C R Communicating Thermostat

125 .(*)

125 .(*)

LOW VOLTAGE WIRE

INSULATION TUBE

Voltage Ports
NOTE: The communicating thermostat is able to search and identify the indoor and outdoor units when power is applied to the system. Refer to the communicating thermostat’s installation instructions for more information.
Connect low voltage communication wires (1, 2) to low voltage pigtail provided.
COMMUNICATION WIRING
NOTE: A terminal block is attached with the control board to make wiring connections for the thermostat. Connect the wire to the terminal block. (1.5 – 3.0 ton only) A removable plug connector is provided with the control board to make thermostat wire connections. Remove the plug, connect the wires to the plug, and then replace. (3.5 – 5.0 ton only) It is strongly recommended that you do not connect more than two wires into a single terminal in the field because there is a risk of the wires becoming loose, which may result in communication error. Refer to Troubleshooting Tables for error codes.
To wire the system components, it is strongly recommended to use the same type and same gauge for the wires prepared in the field. (For best results, use 18 AWG.) However, communications reliability may be improved by using a high quality,

1 2 R C Air Handler BIower integrated ControI Module 250 .()
1 2 R C Outdoor Unit integrated Control Module
(
) AIIowable Maximum Length

1 2 R C Cased Coil integrated ControI Module

1 2RC

Gas Furnace or Module BIower integrated ControI Module

250 .(*)

1 2RC

Outdoor Unit integrated ControI Module

(*) AIIowable Maximum Length

System Wiring

ATTENTION INSTALLER IMPORTANT NOTICE!
Please read carefully before installing this unit.
· Low voltage terminal C from indoor unit must connect to low voltage terminal C on thermostat and low voltage terminal R from indoor unit must connect to low voltage terminal R on thermostat. Verify wires are not reversed. (Note: The order of the terminals of the indoor unit and your thermostat may be different system wiring.)
· Do not attach any wires to the R & C Terminals on the Outdoor Unit, as they are not needed for inverter unit.
· Data line terminal #1 from outdoor unit must connect to terminal #1 on indoor unit and thermostat and data line terminal #2 from outdoor unit must connect to terminal #2 on indoor unit and thermostat. Verify wires
are not reversed.

21

STEP 1. CALCULATE REFRIGERANT CHARGE BASED ON LINE SET LENGTH
The outdoor unit is shipped with a predetermined factory charge level as shown below. Please follow below step. Refer to the following page for the equivalent length of the elbow fittings.

Total Refrigerant Charge (A)

=

Factory Charge (B)*

Additional Charge for line set (C)

(A) to (C) parameters are shown in below table.

The following table shows refrigerant amount for every 5 feet of line. Choose connected indoor coil type, Liquid/Suction pipe diameter and line set length. Calculate charge amount by linear approximation in between line set length mentioned below table.

  • Factory Charge (B) may differ from the value specified on the unit name plate. In that case, calculate the Additional Charge (C) as to keep the Total Refrigerant Charge (A) indicated in the table.

Charge Table for Total Refrigerant (A)

AC
Indoor Unit type Liquid Pipe Diameter(inch) Suction Pipe Diameter(inch) Actual Line Set Length(ft.)
15 or less 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

1/4″

5/8″

3/4″

(A) (C) (A) (C)

n/a

n/a
77 1 78 2 78 2 79 3 80 4 81 5 81 5 82 6 83 7 83 7 84 8 85 9 85 9

77 1 78 2 79 3 81 5 82 6 83 7 84 8 85 9 86 10 87 11 88 12 90 14 91 15 92 16 93 17 94 18

Total/Additional refrigerant (oz.)

1.5 ton

2.0 ton

CAPEA, AHVE

5/16″

3/8″

5/16″

3/8″

5/8″

3/4″

5/8″

3/4″

5/8″

3/4″

5/8″

3/4″

(A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C)

n/a

n/a

76 0

n/a

76 0 77 1 79 3

n/a

n/a

76 0

n/a

78 2 77 1 79 3

76 0 78 2 80 4 82 6 78 2 80 4 80 4 82 6

77 1 80 4 83 7 85 9 79 3 82 6 83 7 85 9

79 3 82 6 85 9 88 12 81 5 84 8 85 9 88 12

80 4 84 8 88 12 92 16 82 6 86 10 88 12 92 16

82 6 86 10 91 15 95 19 84 8 88 12 91 15 95 19

83 7 88 12 93 17 98 22 85 9 89 13 93 17 98 22

85 9 89 13 96 20 101 25 87 11 91 15 96 20 101 25

86 10 91 15 99 23 104 28 88 12 93 17 99 23 104 28

88 12 93 17 101 25 107 31 90 14 95 19 101 25 107 31

89 13 95 19 104 28 110 34 91 15 97 21 104 28 110 34

91 15 97 21 107 31 113 37

107 31 113 37

92 16 99 23 109 33 116 40

109 33 116 40

94 18 101 25 112 36 119 43 n/a
95 19 103 27 115 39 123 47

112 36 119 43 n/a
115 39 123 47

97 21 105 29 117 41 126 50

117 41 126 50

98 22 107 31 120 44 129 53

120 44 129 53

Factory Charge (B) Standard Diameter

22

English

AC
Indoor Unit type Liquid Pipe Diameter(inch) Suction Pipe Diameter(inch) Actual Line Set Length(ft.)
15 or less 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Factory Charge (B) Standard Diameter
AC
Indoor Unit type Liquid Pipe Diameter(inch) Suction Pipe Diameter(inch) Actual Line Set Length(ft.)
15 or less 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Factory Charge (B) Standard Diameter

Total/Additional refrigerant (oz.)

2.5 ton

3.0 ton

CAPEA, AHVE

5/16″

3/8″

5/16″

3/8″

3/4″

7/8″

3/4″

7/8″

3/4″

7/8″

3/4″

7/8″

(A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C)

n/a

n/a

n/a

79 0

81 2 80 1 82 3

n/a

n/a

n/a

85 0

87 2 86 1 88 3

80 1 83 4 83 4 85 6 86 1 89 4 89 4 91 6

82 3 85 6 86 7 89 10 88 3 91 6 92 7 95 10

84 5 87 8 89 10 92 13 90 5 93 8 95 10 98 13

85 6 89 10 92 13 95 16 91 6 95 10 98 13 101 16

87 8 91 12 94 15 99 20 93 8 97 12 100 15 105 20

88 9 93 14 97 18 102 23 94 9 99 14 103 18 108 23

90 11 95 16 100 21 105 26 96 11 101 16 106 21 111 26

92 13 97 18 103 24 108 29 98 13 103 18 109 24 114 29

93 14 99 20 105 26 112 33 99 14 105 20 111 26 118 33

95 16 101 22 108 29 115 36 101 16 107 22 114 29 121 36

111 32 118 39

117 32 124 39

114 35 121 42

120 35 127 42

n/a

n/a

117 38 125 46 119 40 128 49

n/a

n/a

123 38 131 46 125 40 134 49

122 43 131 52

128 43 137 52

125 46 134 55

131 46 140 55

Total/Additional refrigerant (oz.)

3.5 – 4.0 ton

5.0 ton

AHVE

3/8″

3/8″

7/8″

1-1/8″

7/8″

1-1/8″

(A)

(C)

(A)

(C)

(A)

(C)

(A)

(C)

n/a

111

0

n/a

131

0

111

0

114

3

131

0

134

3

112

1

117

6

132

1

137

6

114

3

120

9

134

3

140

9

117

6

123

12

137

6

143

12

119

8

126

15

139

8

146

15

121

10

129

18

141

10

149

18

123

12

132

21

143

12

152

21

125

14

135

24

145

14

155

24

127

16

138

27

147

16

158

27

129

18

141

30

149

18

161

30

131

20

144

33

151

20

164

33

133

22

147

36

153

22

167

36

135

24

150

39

155

24

170

39

137

26

153

42

157

26

173

42

139

28

156

45

159

28

176

45

142

31

159

48

162

31

179

48

144

33

162

51

164

33

182

51

23

AC
Indoor Unit type Liquid Pipe Diameter(inch) Suction Pipe Diameter(inch) Actual Line Set Length(ft.)
12 or less 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Factory Charge (B) Standard Diameter
AC
Indoor Unit type Liquid Pipe Diameter(inch) Suction Pipe Diameter(inch) Actual Line Set Length(ft.)
12 or less 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Factory Charge (B) Standard Diameter

1/4″

5/8″

3/4″

(A) (C) (A) (C)

n/a

n/a

77 1

78 2

79 3

77 1 80 4

78 2 81 5

78 2 82 6

79 3 83 7

80 4 85 9

81 5 86 10

81 5 87 11

82 6 88 12

83 7 89 13

83 7 90 14

84 8 91 15

85 9 92 16

85 9 94 18

86 10 95 19

Total/Additional refrigerant (oz.)

1.5 ton

2.0 ton

CHPE

5/16″

3/8″

5/16″

3/8″

5/8″

3/4″

5/8″

3/4″

5/8″

3/4″

5/8″

3/4″

(A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C)

n/a

n/a

n/a

76 0

76 0 76 0 76 0

n/a

n/a

n/a

76 0

76 0 76 0 76 0

76 0 77 1 79 3 81 5 77 1 79 3 79 3 81 5

77 1 79 3 82 6 84 8 79 3 81 5 82 6 84 8

78 2 81 5 85 9 87 11 80 4 83 7 85 9 87 11

80 4 83 7 87 11 90 14 82 6 85 9 87 11 90 14

81 5 85 9 90 14 93 17 83 7 87 11 90 14 93 17

83 7 87 11 93 17 96 20 85 9 89 13 93 17 96 20

84 8 89 13 95 19 100 24 86 10 91 15 95 19 100 24

86 10 91 15 98 22 103 27 88 12 93 17 98 22 103 27

87 11 93 17 101 25 106 30 89 13 94 18 101 25 106 30

89 13 94 18 103 27 109 33 91 15 96 20 103 27 109 33

90 14 96 20 106 30 112 36 92 16 98 22 106 30 112 36

92 16 98 22 109 33 115 39

109 33 115 39

93 17 100 24 111 35 118 42

111 35 118 42

95 19 102 26 114 38 121 45 96 20 104 28 117 41 124 48

n/a

n/a

114 38 121 45 117 41 124 48

98 22 106 30 119 43 127 51

119 43 127 51

99 23 108 32 122 46 131 55

122 46 131 55

Total/Additional refrigerant (oz.)

2.5 ton

3.0 ton

CHPE

5/16″

3/8″

5/16″

3/8″

5/8″

3/4″

5/8″

3/4″

3/4″

7/8″

3/4″

7/8″

(A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C)

n/a

n/a

n/a

79 0

79 0 79 0 79 0

n/a

n/a

n/a

85 0

85 0 85 0 85 0

80 1 82 3 82 3 84 5 86 1 88 3 88 3 90 5

82 3 84 5 84 5 87 8 88 3 90 5 90 5 93 8

83 4 86 7 88 9 91 12 89 4 92 7 94 9 97 12

85 6 88 9 91 12 94 15 91 6 94 9 97 12 100 15

87 8 90 11 93 14 97 18 93 8 96 11 99 14 103 18

88 9 92 13 96 17 100 21 94 9 98 13 102 17 106 21

90 11 94 15 99 20 104 25 96 11 100 15 105 20 110 25

91 12 96 17 102 23 107 28 97 12 102 17 108 23 113 28

93 14 98 19 105 26 110 31 99 14 104 19 111 26 116 31

94 15 100 21 107 28 113 34 100 15 106 21 113 28 119 34

96 17 102 23 110 31 117 38 102 17 108 23 116 31 123 38

113 34 120 41

119 34 126 41

116 37 123 44

122 37 129 44

n/a

n/a

119 40 126 47 121 42 130 51

n/a

n/a

125 40 132 47 127 42 136 51

124 45 133 54

130 45 139 54

127 48 136 57

133 48 142 57

24

English

AC
Indoor Unit type Liquid Pipe Diameter(inch) Suction Pipe Diameter(inch) Actual Line Set Length(ft.)
12 or less 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Factory Charge (B) Standard Diameter
HP
Indoor Unit type Liquid Pipe Diameter(inch) Suction Pipe Diameter(inch) Actual Line Set Length(ft.)
15 or less 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Factory Charge (B) Standard Diameter

7/8″ (A) 112 113 115 117 119 121 123 126 128 130 132 134 136 138 140 142 144 146 148

3.5 – 4.0 ton

3/8″

(C)

(A)

1

114

2

116

4

119

6

122

8

125

10

128

12

131

15

134

17

137

19

140

21

143

23

146

25

149

27

152

29

155

31

158

33

161

35

164

37

167

Total/Additional refrigerant (oz.)

CAPE, CHPE

1-1/8″ (C) 3 5 8 11 14 17 20 23 26 29 32 35 38 41 44 47 50 53 56

7/8″ (A) 135 136 138 140 142 144 146 149 151 153 155 157 159 161 163 165 167 169 171

111

5.0 ton

3/8″

1-1/8″

(C)

(A)

(C)

4

137

6

5

139

8

7

142

11

9

145

14

11

148

17

13

151

20

15

154

23

18

157

26

20

160

29

22

163

32

24

166

35

26

169

38

28

172

41

30

175

44

32

178

47

34

181

50

36

184

53

38

187

56

40

190

59

131

1/4″

5/8″

3/4″

(A) (C) (A) (C)

n/a

n/a

81 0

82 1

81 0 83 2

81 0 84 3

82 1 86 5

83 2 87 6

83 2 88 7

84 3 89 8

85 4 90 9

86 5 91 10

86 5 92 11

87 6 93 12

88 7 95 14

88 7 96 15

89 8 97 16

90 9 98 17

90 9 99 18

Total/Additional refrigerant (oz.)

1.5 ton

2.0 ton

CAPEA, AHVE

5/16″

3/8″

5/16″

3/8″

5/8″

3/4″

5/8″

3/4″

5/8″

3/4″

5/8″

3/4″

(A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C)

n/a

n/a

81 0 81 0

81 0 82 1 84 3

n/a

n/a

81 0 81 0

83 2 82 1 84 3

81 0 83 2 85 4 87 6 83 2 85 4 85 4 87 6

82 1 85 4 88 7 90 9 84 3 87 6 88 7 90 9

84 3 87 6 90 9 93 12 86 5 89 8 90 9 93 12

85 4 89 8 93 12 97 16 87 6 91 10 93 12 97 16

87 6 91 10 96 15 100 19 89 8 93 12 96 15 100 19

88 7 93 12 98 17 103 22 90 9 94 13 98 17 103 22

90 9 94 13 101 20 106 25 92 11 96 15 101 20 106 25

91 10 96 15 104 23 109 28 93 12 98 17 104 23 109 28

93 12 98 17 106 25 112 31 95 14 100 19 106 25 112 31

94 13 100 19 109 28 115 34 96 15 102 21 109 28 115 34

96 15 102 21 112 31 118 37

112 31 118 37

97 16 104 23 114 33 121 40

114 33 121 40

99 18 106 25 117 36 124 43 100 19 108 27 120 39 128 47

n/a

n/a

117 36 124 43 120 39 128 47

102 21 110 29 122 41 131 50

122 41 131 50

103 22 112 31 125 44 134 53

125 44 134 53

25

HP
Indoor Unit type Liquid Pipe Diameter(inch) Suction Pipe Diameter(inch) Actual Line Set Length(ft.)
15 or less 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Factory Charge (B) Standard Diameter
HP
Indoor Unit type Liquid Pipe Diameter(inch) Suction Pipe Diameter(inch) Actual Line Set Length(ft.)
15 or less 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Factory Charge (B) Standard Diameter

Total/Additional refrigerant (oz.)

2.5 ton

3.0 ton

CAPEA, AHVE

5/16″

3/8″

5/16″

3/8″

3/4″

7/8″

3/4″

7/8″

3/4″

7/8″

3/4″

7/8″

(A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C) (A) (C)

n/a

n/a

88 0 88 0

90 2 89 1 91 3

n/a

n/a

88 0 88 0

90 2 89 1 91 3

89 1 92 4 92 4 94 6 89 1 92 4 92 4 94 6

91 3 94 6 95 7 98 10 91 3 94 6 95 7 98 10

93 5 96 8 98 10 101 13 93 5 96 8 98 10 101 13

94 6 98 10 101 13 104 16 94 6 98 10 101 13 104 16

96 8 100 12 103 15 108 20 96 8 100 12 103 15 108 20

97 9 102 14 106 18 111 23 97 9 102 14 106 18 111 23

99 11 104 16 109 21 114 26 99 11 104 16 109 21 114 26

101 13 106 18 112 24 117 29 101 13 106 18 112 24 117 29

102 14 108 20 114 26 121 33 102 14 108 20 114 26 121 33

104 16 110 22 117 29 124 36 104 16 110 22 117 29 124 36

120 32 127 39

120 32 127 39

123 35 130 42

123 35 130 42

n/a

n/a

126 38 134 46 128 40 137 49

n/a

n/a

126 38 134 46 128 40 137 49

131 43 140 52

131 43 140 52

134 46 143 55

134 46 143 55

Total/Additional refrigerant (oz.)

3.5 – 4.0 ton

5.0 ton

AHVE

3/8″

3/8″

7/8″

1-1/8″

7/8″

1-1/8″

(A)

(C)

(A)

(C)

(A)

(C)

(A)

(C)

n/a

118

0

n/a

127

0

118

0

121

3

127

0

130

3

120

2

124

6

128

1

133

6

124

6

129

11

133

6

138

11

127

9

133

15

136

9

142

15

130

12

137

19

139

12

146

19

134

16

140

22

142

15

149

22

137

19

144

26

146

19

153

26

140

22

148

30

149

22

157

30

144

26

152

34

152

25

160

33

147

29

155

37

156

29

164

37

150

32

159

41

159

32

168

41

154

36

163

45

162

35

172

45

157

39

166

48

166

39

175

48

160

42

170

52

169

42

179

52

164

46

174

56

172

45

183

56

167

49

178

60

176

49

186

59

170

52

181

63

179

52

190

63

26

English

STEP 2. CHARGE BY LINESET LENGTH

ADDITIONAL CHARGE ADJUSTING PROCEDURE

CAUTION
enSure ValVeS are open and addItIonal charge IS added per chart Before applyIng poWer.
Charge additional refrigerant calculated by the equation & table in Step 1.
After the refrigerant charge has bled into the indoor unit, open the liquid service valve. The service valve cap is the secondary seal for the valves and must be properly tightened to prevent leaks. Make sure cap is clean and apply refrigerant oil to threads and sealing surface on inside of cap. Tighten cap finger-tight and then tighten additional 1/6 of a turn to properly seat the sealing surfaces.
Break vacuum by fully opening liquid and suction base valve.
NOTE: 1.5 – 3.0 ton have front seating valves. 3.5 – 5.0 ton have front / back seating valve. Refer detail function on page 17. It is not necessary to force the stem tightly against the rolled lip.
STEP 3. SYSTEM START-UP TEST
For a detailed procedure, please visit the Amana HVAC website at https://www .amana-hac.com/products/controls/ touchscreen-thermostats
NOTICE
on InItIal poWer Startup, the outdoor unIt WIll dISplay code e11, SIgnalIng that InItIal SyStem teSt muSt Be run. folloW the amana communIcatIng thermoStat Setup Screen to enter applIcatIon-unIque InformatIon. See amana communIcatIng thermoStat manual for detaIled InformatIon.
A system test is now required to check the equipment settings and functionality. Once selected, it checks the equipment for approximately 10 – 15 minutes. System test may exceed 15 minutes if there is an error. Refer to the Troubleshooting section, if error code appears.
Before starting the SYSTEM TEST, turn off the electric heater or gas furnace.
NOTE: Ensure the thermostat is in OFF. Choose “OFF” before “CHARGE MODE”.

STEP 4. MEASURE SUBCOOLING TO VERIFY PROPER CHARGE
Set thermoStat to charge mode
If required additional charging amount cannot be charged to the system without operation, then use this “CHARGE MODE”.
When adjusting “Sub cooling”, use this “CHARGE MODE”.
CHARGE MODE allows for charging of the system. System operates for a duration of approximately two hours while the equipment runs at full capacity. After two hours, the CHARGE MODE ends and the system resumes normal thermostat operation.
Before starting the CHARGE MODE, turn off the electric heater and finish SYSTEM START-UP TEST.
NOTE: Charging equipment must use dedicated PVE oil gauges and hoses.
1. Purge gauge lines. 2. Connect service gauge manifold to liquid base valve
service ports. 3. Convert the liquid pressure to temperature using a
temperature/pressure chart. 4. Temporarily install a thermometer on the liquid line at
the liquid line service valve. Ensure the thermometer makes adequate contact and is insulated for best possible readings. 5. Subtract the liquid line temperature from the converted liquid pressure to determine subcooling. 6. Before starting the subcooling adjustment, make sure the outdoor ambient temperature is in the range shown in charging table and the unit is operating at 100% capacity. When the unit is ready for charging, the seven segment display will show “cha” and current subcooling value alternately. When the outdoor ambient temperature is 65°F-105°F, the seven segment display will show current subcooling value. 7. If the system subcooling is not within the range as shown in the charging table, adjust subcooling according to the following procedure. · If subcooling is low, add charge to adjust the sub-
cooling as specified in the following table. · If subcooling is high, remove charge to adjust the
subcooling as specified in the following table.
NOTE: The seven segment display can keep flashing “cha” in charge mode when the system is not in condition. Then subcool adjustment is not available. Please complete charging following STEP1 and 2.
NOTE: To achieve rated performance, measure subcooling using a pressure gauge and temperature sensor.

27

SUBCOOLING = (SAT. LIQUID TEMP.) – (LIQUID LINE TEMP.)

Charging Table

OD Ambient Temp (degF)

< 65°F

65°F to 105°F ASXS60 ASXS6S ASZS60

105°F

1.5 ton

10 ± 1°F 10 ± 1°F 10 ± 1°F

2.0 ton

12 ± 1°F 12 ± 1°F 12 ± 1°F

Subcooling (degF)

2.5 ton 3.0 ton 3.5 ton

Weigh in Charge

14 ± 1°F 13 ± 1°F

14 ± 1°F 15 ± 1°F 8 ± 1°F

14 ± 1°F 15 ± 1°F 8 ± 1°F

Weigh in Charge

4.0 ton

9 ± 1°F 9 ± 1°F

5.0 ton

9 ± 1°F 9 ± 1°F

Note: Subcooling information is valid only while “cha” and current subcooling value is being displayed alternately on PCB.

NOTE: Not more than 8 oz. of refrigerant be added to the system to achieve the target subcooling. It is recommended adding 1 oz. refrigerant each time, then wait 10 minutes to stabilize the system.

NOTICE
check the Schrader portS for leakS and tIghten ValVe coreS, If neceSSary. InStall capS fInger-tIght.

NOTICE
do not adjuSt the charge BaSed on SuctIon preSSure.

SATURATED LIQUID

PRESSURE TEMPERATURE

CHART

LIQUID PRESSURE
PSIG

R-410A °F

200

70

205

72

210

73

215

75

220

76

225

77

230

79

235

80

240

81

245

83

250

84

255

85

260

87

265

88

270

89

275

90

280

91

285

92

290

94

295

95

300

96

305

97

SATURATED LIQUID

PRESSURE TEMPERATURE

CHART

LIQUID PRESSURE
PSIG

R-410A °F

310

98

320

100

330

102

340

105

350

107

360

109

370

111

380

113

390

115

400

117

410

118

420

120

430

122

440

124

450

126

460

127

470

129

480

131

490

133

500

134

510

136

520

137

SYSTEM OPERATION
SyStem adVanced featureS
This system permits access to additional system information, advanced set-up features, and advanced diagnostic/ troubleshooting features. These advanced features are organized into a menu structure.
For detailed functions and menu layout, please visit the Amana Smart Thermostat website at https://www.amana- hac.com/products/controls/touchscreenthermostats
coolIng BooSt mode
COOLING BOOST MODE enables the system to operate at increased compressor speeds in cooling mode to satisfy unusual high loads. COOLING BOOST MODE is initiated by an outdoor temperature sensor located in the outdoor unit. Please note that outdoor equipment operational sound levels may increase while the equipment is running in COOLING BOOST MODE since compressor speed higher than normal operation is allowed.
NOTE: COOLING BOOST MODE is ON by default and is activated when the outdoor temperature reaches 100°F. COOLING BOOST MODE can be disabled and enabled and the activation temperature adjusted in “COOLING BOOST MODE Temperature”
heatIng BooSt mode (hp model only)
HEATING BOOST MODE enables the system to operate at increased compressor speed while in heating mode, regardless of outdoor ambient temperature. However, maximum compressor speeds only appear in low ambient temperature operation if HEATING BOOST MODE is disabled.
Backup defroSt (defroSt heat) mode (hp model only)
This mode enables the system to select heating operation during defrost. When this mode is ON, 2nd heating source (Electric Heater or Gas Furnace) is turned on during defrost. This mode is initiated by an outdoor temperature sensor located in the outdoor unit. This mode is activated when the outdoor temperature reaches set point. Also “Always ON” and “OFF” are available.
maxImum defroSt InterVal
This setting enables the system to change timer defrost interval. In the case system needs to have defrost operation more frequently, defrost interval can be changed. The initial setting is 120 min.

28

CFM Operation sound Operation sound
English

dehumIdIfIcatIon
The thermostat reads the indoor humidity level from the field setting menu and allows the user to set a dehumidification target based on these settings. The thermostat controls the humidity level of the conditioned space using the cooling system. Dehumidification is engaged whenever a cooling demand is present and structural humidity levels are above the target level. When this condition exists the circulating fan output is reduced, increasing system run time, over cooling the evaporator coil and ultimately removing more humidity from the structure than if only in cooling mode.
For effective dehumidification operation: · Please revise it to read ensure Dehumidification is NOT
set to “OFF.” · If “STD”, system run lower CFM than normal cooling
mode. · In addition, the system can have Enhanced
Dehumidification operation in setting “A”, “B” or “C” based on dehumidification demand.
In the Enhanced Dehumidification the indoor airflow is lower than Standard Dehumidification. Setting “A” allows for the widest compressor range with lower cfm than standard dehumidification. Setting “B” limits compressor operation range and keeps high dehumidification capacity. In setting “C” the system runs fixed at 100% compressor and airflow. See Figure 1.
· Verify the cooling airflow profile (cool profiles) is set to “Profile D”.
· For additional dehumidification control, airflow settings are field adjustable and can be fine-tuned to a value that is comfortable for the application from a range of Cool Airflow Trim.
NOTE: In high humidity environments, sweating on supply ducts, cased coils or air handler cabinets can become an issue in Enhanced Dehumidification operation. It is recomended covering them with 2″ fiberglass insulation for these installations.

CFM control

Normal Cooling CFM
B A

Standard

C

Dehumidification CFM

Enhanced Dehumidification CFM

Min

Max

Compressor speed

Figure 1

quIet mode
QUIET MODE enables the system to operate at decreased compressor and fan speeds to satisfy quiet driving.
QUIET MODE is initiated by user’s setting (“ON” or “OFF”. Default is “OFF”).
NOTE: “NOISE DOWN LEVEL” is initiated by user’s setting.
(“LEVEL” “1”, “2” or “3”. Default is “LEVEL” “2”. “LEVEL” “3” is the most quiet.)
If during operation the capacity demand is high, then the quiet mode function will be temporary off by capacity priority function to return the room temperature to the set point. (Default capacity priority setting is ON)
Capacity priority setting = OFF Capacity priority setting = ON

[dB]

Normal mode
Lv1 Lv2 Lv3

[dB]

Normal mode

Lv1

UP

DOWN

Lv2

UP

DOWN

Lv3 UP

DOWN

Capacity

100%

Capacity

100%

zonIng mode
ZONING MODE is recommended to use when the zoning controller and dampers are installed. This mode allows the system to run with lower indoor air flow comparing with normal operation when the cool or heat demand is low. The ZONING MODE is disabled in factory default setting. It can be activated through the thermostat user menu and 7-segment display.
cIrculatIon SelectIon
This setting can be used to switch circulation factor ON and OFF to avoid automatically increasing the indoor CFM by circulation control.
When it is ON, the system may increase indoor CFM to circulate indoor air in the event the outdoor control detected low evaporative temperature.
When it is OFF, even if the outdoor control detects low evaporative temperature, it will NOT increase CFM.
ON is reccomended generally, but when a zoning controller is connected, it is recommended to be OFF on this setting to avoid unexpected high static pressure.
Set thermoStat to adjuSt maxImum compreSSor Speed
Maximum compressor speed at which the outdoor unit will operate can be changed using thermostat. Maximum compressor speed can be changed to get the required capacity or efficiency. Once the maximum speed is set, the system operates between the set maximum speed and default low speed.

29

Set thermoStat to adjuSt Indoor aIr cfm trIm
User can change the airflow trim at high, intermediate and low compressor speed.
Select:
Cool Airflow trim High: -15% ~ +15% Cool Airflow trim Intermediate: -15% ~ Full Cool Airflow trim Low: -15% ~ Full Heat Airflow trim High: -15% ~ +15% Heat Airflow trim Intermediate: -15% ~ +15% Heat Airflow trim Low: -15% ~ +15%
Under each trim setting, the airflow can be increased or decreased by a certain percentage.

  • The Inverter system uses lower compressor speed and lower indoor unit CFM to optimize system performance. To obtain 100% CFM for home circulation, use full Trim setting instead of Int/Low speed. This is recommended for applications with unusual cold return temperatures such as basements.
    NOTE: Trim settings of the following combinations are restricted.

Outdoor Unit

ASXS6361A/ASZS6361A

Indoor Unit

AVC960403B/0603B AVM970603B AVC800603B/0803B MBVC1200 AVS960805CU

Trim more than 10% settings are invalid. Trimmed up CFM makes miss matching error.

Outdoor Unit

ASXS6601A/ASZS6601A

Indoor Unit

AVC960804C AVM970804C A*VC800804C

Trim more than 5% settings are invalid. Trimmed up CFM makes miss matching error.

Depending on the connected indoor unit, there are restrictions on the positive side Trim setting. If you want to change the Cool Airflow Trim to positive side, be sure to confirm the Airflow Trim restrictions in the latest indoor unit installation manual.
To see any restriction of added new combination, the latest manual can be obtained from the website “PartnerLink (InfoFinderPlus/Literature)”.
[PartnerLink URL] https://partnerlinkmarketing.goodmanmfg.com/goodman/info- finder-plus
Set thermoStat to adjuSt Indoor aIrfloW profIle
The System offers several custom ON/OFF ramping profiles for cooling. These profiles may be used to enhance cooling performance and increase comfort level.

· Profile A provides only an OFF delay of one (1) minute at 100% of the cooling demand airflow.

OFF

100% CFM Cooling Demand

100% CFM 1 min

OFF

· Profile B ramps up to full cooling demand airflow by first stepping up to 50% of the full demand for 30 seconds. The motor then ramps to 100% of the required airflow. A one (1) minute OFF delay at 100% of the cooling airflow.

OFF

50% CFM 1/2 min

100% CFM

100% CFM 1 min

OFF

Cooling Demand
· Profile C ramps up to 82% of the full cooling demand airflow and operates there for approximately 7 1/2 minutes. The motor then steps up to the full demand airflow. Profile C also has a one (1) minute 100% OFF delay.

OFF

82% CFM 7 1/2 min

100% CFM

100% CFM 1 min

OFF

Cooling Demand
· Profile D (default) ramps up to 50% of the demand for 1/2 minute, then ramps to 82% of the full cooling demand airflow and operates there for approximately 7 1/2 minutes. The motor then steps up to the full demand airflow. Profile D has a 1/2 minute at 50% airflow OFF delay.

OFF

50% CFM 1/2 min

82% CFM

100% CFM

7 1/2 min

Cooling Demand
Airflow Tables

50% CFM 1/2 min

OFF

Set thermoStat to adjuSt cool/heat aIrfloW on delay and cool/heat aIrfloW off delay
Select “Cool/Heat Airflow ON Delay” or “Cool/Heat Airflow OFF Delay”. Check the installation manual of the indoor unit for more details.
It change fan delay for set duration from normal operation.
Set thermoStat to check SyStem StatuS
Status menu displays information about the systems current status.
This menu can be utilized to confirm correct functionality of the equipment and for troubleshooting purposes
heat pump WIth outdoor temperature lockoutS
It is recommended to set the outdoor temperature lockouts during the initial thermostat set up. Heat pump lockout temp will enable the compressor to be turned off and switch heating source from refrigeration to auxiliary/secondary heating under low outdoor ambient conditions.
Aux heat lockout temp will enable auxiliary/secondary heating to be turned off when outdoor temperature is higher than the aux heat lockout temp.

30

WIRING DIAGRAM

ASZS6181 · 241 · 301 · 361: 3D142483
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 31

WARNING

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

English

ASZS6421 · 481 · 601: 3D142485
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 32

WARNING

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

WARNING

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

ASXS6181 · 241 · 301 · 361: 3D142482
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 33

English

ASXS6421 · 481 · 601: 3D142484
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 34

WARNING

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

English

TESTING CAPACITOR VOLTAGE
WARNING
aVoId contact WIth the charged area. · neVer touch the charged area Before confIrmIng that the reSIdual Voltage IS 50 VoltS or leSS. 1. Shut doWn the poWer and leaVe the control Box for 10 mInuteS. 2. make Sure to touch the earth ground termInal to releaSe the StatIc electrIcIty from your Body (to preVent
faIlure of the pc Board). 3. meaSure the reSIdual Voltage In the SpecIfIed meaSurement poSItIon uSIng a Vom WhIle payIng attentIon not to
touch the charged area. 4. ImmedIately after meaSurIng the reSIdual Voltage, dISconnect the connectorS of the outdoor unIt’S fan motor.
(If the fan Blade rotateS By Strong WInd BloWIng agaInSt It, the capacItor WIll Be charged, cauSIng the danger of electrIcal Shock.)
<1.5 – 3.0 ton>
C-
C+

Capacitor Voltage

MULTIMETER (DC.VOLTAGE RANGE)
USE TESTER TO CHECK THE VOLTAGE DC+ “C+” AND DC- “C-” IS 50 V OR LESS.

35

WARNING
aVoId contact WIth the charged area. · neVer touch the charged area Before confIrmIng that the reSIdual Voltage IS 50 VoltS or leSS. 1. Shut doWn the poWer and leaVe the control Box for 10 mInuteS. 2. make Sure to touch the earth ground termInal to releaSe the StatIc electrIcIty from your Body (to preVent
faIlure of the pc Board). 3. meaSure the reSIdual Voltage In the SpecIfIed meaSurement poSItIon uSIng a Vom WhIle payIng attentIon not to
touch the charged area. 4. ImmedIately after meaSurIng the reSIdual Voltage, dISconnect the connectorS of the outdoor unIt’S fan motor.
(If the fan Blade rotateS By Strong WInd BloWIng agaInSt It, the capacItor WIll Be charged, cauSIng the danger of electrIcal Shock.)
<3.5 – 5.0 ton>

C+ C-

Capacitor Voltage
36

MULTIMETER (DC.VOLTAGE RANGE)
USE TESTER TO CHECK THE VOLTAGE DC+ “C+” AND DC- “C-” IS 50 V OR LESS.

Comp discharge temp > 200F Comp discharge temp < 105F Comp discharge SH > 70F Comp discharge SH < 20F High pressure > 490PSIG High pressure < 255PSIG OD SSV SH > 20F OD SSV SH < 4F Low pressure > 185PSIG Low pressure < 100PSIG Repeated stop/start Weak cooling No switch cooling Noise Stop operation

COOLING ANALYSIS CHART
37

POSSIBLE CAUSE
X IN ANALYSIS GUIDE INDICATE “POSSIBLE CAUSE”

Test Method Remedy

Liquid stop valve does not fully open Gas stop valve does not fully open Line set restriction Line set length is too long Blocked filter-dryer ID EEV coil failure ID EEV failure High Pressure switch failure Pressure sensor failure Suction temp sensor failure Discharge temp sensor failure Coil temp sensor failure Ambient temp sensor failure OD recirculation ID recirculation Dirty OD heat-exchanger Dirty ID heat-exchanger Outdoor ambient temp is too high Outdoor ambient temp is too low ID return air temp is too high ID return air temp is too low Mixture of non-condensable gas OD fan motor failure Over charge Under charge Leak OD control board failure ID failure Compressor failure Compressor and gas furnace are operating at the same time Cooling loop is not attached Cooling loop grease is not enough Low ID CFM

X

X

X

X

XXX

X

Fully open liquid stop valve

X

X

XXX

Fully open gas stop valve

X

X

X

X

XXX

X

Check line set

X

XXX

X

Check line set length; Change OD position if needed

X

X

X

X

XXX

X

Replace filter-dryer

XXXXXXXXXXXX

X Check the connection to control board; Repair/replace if needed

XXXXXXXXXXXX

Check ID EEV; Replace/repair if needed

X Check resistance to verify operation; Replace if needed

X

XXXX

X Check resistance and connections to verify operation; Replace if needed

X

Check resistance and connections to verify operation; Replace if needed

XXXX

XX

X Check resistance and connections to verify operation; Replace if needed

XXX

XX

X Check resistance and connections to verify operation; Replace if needed

XXX

XX

Check resistance and connections to verify operation; Replace if needed

X

X

X

XX

X

Re-arrange OD position

X

X

X

XXX

Re-arrange ID position

X

X

X

XX

X

Check OD heat-exchanger; Clean

X

X

X

XXX

Check ID heat-exchanger; Clean

X

X

X

X

XX

X

X

X

X

XXX

X

X

X

X

X

XXX

X

X

X

X

XXX

X

Recover refrigerant, evacuate pipe, and re-charge

X

X

X

XX

X X Replace OD fan motor

XXXXX

X

X

X Recover part of charge

XXX

XX

X

X

X

Test for leaks, Add refrigerant

XXX

XX

XXX

X

Specify and repair the leak point

X Replace OD control board

XXXXXXXXXXXXX

X Replace ID

XXX

X

X

XX

X X Replace compressor

X-

XX

Attach cooling loop to cold plate

XX

Add grease

X

X

X

XXX

X Check airflow Trim, Check ID fan motor; Repair/replace if needed

Outdoor Normal Temperature Operating Range for Cooling Analysis: 67-115°F / Indoor Normal Temperature Operating Range: 65 – 85°F

English

Comp discharge temp > 200F Comp discharge temp < 105F Comp discharge SH > 80F Comp discharge SH < 20F High pressure > 490PSIG High pressure SSV < 270PSIG High pressure LSV < 270PSIG Low pressure < 40PSIG Repeated stop/start Weak heating No switch heating Noise Incomplete defrost operation Stop operation Sweating liquid line

HEATING ANALYSIS CHART
38

POSSIBLE CAUSE
X IN ANALYSIS GUIDE INDICATE “POSSIBLE CAUSE”

Test Method Remedy

Liquid stop valve does not fully open Gas stop valve does not fully open Line set restriction Line set length is too long Blocked filter-dryer OD EEV coil failure OD EEV failure ID EEV coil failure
ID EEV failure Check valve failure ­ Leakage High Pressure switch failure Pressure sensor failure Suction temp sensor failure Discharge temp sensor failure Coil temp sensor failure Defrost sensor failure Liquid temp sensor failure Ambient temp sensor failure OD recirculation ID recirculation Dirty OD heat-exchanger Dirty ID heat-exchanger Outdoor ambient temp is too high Outdoor ambient temp is too low ID return air temp is too high ID return air temp is too low Mixture of non-condensible gas OD fan motor failure RV failure RV coil failure Over charge Under charge Leak ID failure OD control board failure Compressor failure Cooling loop is not attached Cooling loop grease is not enough Low ID CFM

X

X

X

XXX

X

X Fully open liquid stop valve

X

X

X

XXX

X

Fully open gas stop valve

X

X

X

XXX

X

X Check line set

X

X

X Check line set length; Change OD position if needed

X

X

X

XXX

X

X Replace filter-dryer

XXXXXXXXXX

XX

Check OD EEV coil connection: Repair/replace if needed

XXXXXXXXXX

XX

Check OD EEV: Repair/replace if needed

X

X

X

XXXX

X X X Check the connection to control board; Repair/replace if needed

X

X

X

XXXX

X X X Check ID EEV; Replace/repair if needed

X

X

XX

X

Check check valve: Repair/replace if needed

X

Check resistance to verify operation; Replace if needed

XXXXX

XX

X

Check resistance and connections to verify operation; Replace if needed

XXXX

XXX

X

Check resistance and connections to verify operation; Replace if needed

XXXX

XX

X

Check resistance and connections to verify operation; Replace if needed

XXX

XX

Check resistance and connections to verify operation; Replace if needed

XXX

XX

Check resistance and connections to verify operation; Replace if needed

X X Check resistance and connections to verify operation; Replace if needed

X

XXX

X X Check resistance and connections to verify operation; Replace if needed

X

X

XXXXX

Re-arrange OD position

X

X

X

XX

Re-arrange ID position

X

X

XXXXX

Check OD heat-exchanger; Clean

X

X

X

XX

Check ID heat-exchanger; Clean

X

XX

X X-

XXX

XXXXX

X

X

XX

XX

X-

X

X

X

XXX

Recover refrigerant, evacuate pipe, and re-charge

X

X

XXX

X

Replace OD fan motor

X

XX

XXX

XX

Check RV: Repair/replace if needed

X

XX

XX

Check RV coil: Repair/replace if needed

XXX

XX

X Recover part of charge

XXX

XXXXX

X Test for leaks, Add refrigerant

XXX

XXXXX

X Specify and repair the leak point

XXXXXXXXXX

X X X X Replace ID

X

Replace OD control board

XXXX

XX

XX

XXX

Replace compressor

XX

Attach cooling loop to cold plate

XX

Add grease

X

X

XX

X

Check airflow Trim, Check ID fan motor; Repair/replace if needed

Outdoor Normal Temperature Operating Range for Heating Analysis: 17 – 62°F / Indoor Normal Temperature Operating Range: 65 – 85°F

English

TROUBLESHOOTING

Thermostat Control board

display

LED Display

Description

12

E12

Indicates a general memory error.

This error indicates the equipment is expe-

13

E13

riencing frequent high pressure faults.

(CRITICAL)

This error indicates the equipment is

experiencing frequent high pressure faults.

14

Control has determined continued operation is acceptable. This indicates they may

be a problem with the equipment.

(MINOR)

This error indicates the equipment is

15

E15

experiencing frequent low pressure faults.

(CRITICAL)

This error indicates the equipment is experi-

encing frequent low pressure faults. Control

16

has determined continued operation is acceptable. This indicates they may be a

problem with the equipment.

(MINOR)

17

E17

This error indicates the equipment is experiencing frequent compressor faults.

18

E18

Indicates the control board may need to be replaced.

This error indicates the equipment is expe-

19

E19

riencing frequent outdoor unit control board

and/or motor faults.

20

E20

This error indicates the equipment is experiencing outdoor EEV fault.

This error indicates the equipment is expe-

21

E21

riencing frequent low discharge superheat

faults.

This error indicates the equipment is

experiencing frequent high discharge

22

E22

temperature faults.

Discharge thermistor is not put in correct

position.

23

E23

The control has detected that the Discharge Temperature Sensor is out of range.

24

E24

The high pressure switch is open.

Probable Causes
· High electrical noise · Faulty control board
· Blocked/restricted outdoor unit coil and/or lines · Stop valve not completely open · Overcharge · Outdoor fan not running · High pressure switch (HPS) inoperable · Faulty indoor and outdoor EEV coil · Faulty indoor and outdoor EEV · Faulty control board
· Blocked/restricted outdoor unit coil and/or lines · Stop valve not completely open · Overcharge · Outdoor fan not running · High pressure switch (HPS) inoperable · Faulty indoor and outdoor EEV coil · Faulty indoor and outdoor EEV · Faulty control board
· Stop valve not completely open · Restriction in refrigerant lines · Low refrigerant charge · Refrigerant leak · Pressure sensor inoperable or not properly
connected · Indoor fan motor not functioning correctly · Faulty indoor and outdoor EEV coil · Faulty indoor and outdoor EEV · Faulty control board
· Stop valve not completely open · Restriction in refrigerant lines · Low refrigerant charge · Refrigerant leak · Pressure sensor inoperable or not properly
connected · Indoor fan motor not functioning correctly · Faulty indoor and outdoor EEV coil · Faulty indoor and outdoor EEV · Faulty control board
· Stop valve not completely open · The compressor wire is lost phase · Compressor motor failure
· Outdoor fan motor not connected properly · Faulty control board · Electrical Noise
· Obstruction in fan rotation · Outdoor fan motor not connected properly · Outdoor fan not running · Faulty control board · Electrical Noise
· Outdoor EEV coil is not connected · Faulty outdoor EEV coil · Faulty control board
· Thermistors inoperable or improperly connected · Faulty indoor and outdoor EEV coil · Faulty indoor and outdoor EEV · Over charge · Faulty pressure sensor · Faulty control board
· Discharge thermistor inoperable or improperly connected
· Discharge thermistor is put in incorrect position or off
· The compressor enclosure temperature is too high · Low refrigerant charge · Overcharge · Faulty compressor
· Discharge thermistor inoperable or improperly connected
· High pressure switch (HPS) inoperable

Corrective Actions
· Replace control board if necessary
· Check and clean outdoor unit coil and/or lines · Check the opening of stop valve, should be full open; Repair/
replace if needed · Check refrigerant charge level; Adjust if needed · Check outdoor fan motor & wiring; Repair/replace if needed · Check indoor and outdoor EEV; Replace if needed · Check indoor and outdoor EEV coil; Replace if needed · Replace control board if necessary
· Check and clean outdoor unit coil and/or lines · Check the opening of stop valve, should be full open; Repair/
replace if needed · Check refrigerant charge level; Adjust if needed · Check outdoor fan motor & wiring; Repair/replace if needed · Check indoor and outdoor EEV; Replace if needed · Check indoor and outdoor EEV coil; Replace if needed · Replace control board if necessary
· Check the opening of stop valve, should be full open; Repair/ replace if needed
· Check for restrictions in refrigerant line; Repair/replace if needed
· Check refrigerant charge level; Adjust if needed · Test for system leaks using leak test procedure · Check the connection to pressure sensor; Repair/replace if
needed · Check indoor and outdoor EEV; Replace if needed · Check indoor and outdoor EEV coil; Replace if needed · Check indoor blower motor & wiring; Repair/replace if needed · Replace control board if necessary
· Check the opening of stop valve, should be full open; Repair/ replace if needed
· Check for restrictions in refrigerant line; Repair/replace if needed
· Check refrigerant charge level; Adjust if needed · Test for system leaks using leak test procedure · Check the connection to pressure sensor; Repair/replace if
needed · Check indoor and outdoor EEV; Replace if needed · Check indoor and outdoor EEV coil; Replace if needed · Check indoor blower motor & wiring; Repair/replace if needed · Replace control board if necessary
· Check the opening of stop valve, should be full open; Repair/ replace if needed
· Check the wire between control board and compressor · Inspect compressor motor for proper function; Replace if
necessary
· Check wiring from Outdoor fan motor to control board; Repair if needed
· Replace control board if necessary
· Check and clean grille of any debris · Check wiring from Outdoor fan motor to control board; Repair if
needed · Check outdoor fan motor & wiring; Repair/replace if needed · Replace control board if necessary
· Check outdoor EEV coil connection Repair/replace as needed
· Replace control board if necessary
· Check the connection to thermistors; Repair/replace if needed · Check indoor and outdoor EEV coil; Repair/replace if needed · Check indoor and outdoor EEV; Replace/repair if needed · Check refrigerant charge level; Adjust if needed · Check pressure sensor; Repair/replace if needed · Replace control board if necessary
· Check discharge thermistor resistance and connections; Repair/ replace as needed
· Check discharge thermistor position · Check refrigerant charge level; Adjust if needed · Check the compressor; Repair/replace if needed
· Check discharge thermistor resistance and connections; Repair/ replace as needed
· Check resistance on HPS to verify operation; Replace if needed

39

TROUBLESHOOTING

Thermostat display 25 26 27 28 29 30
32
33
34
35
36 37 38 39 40 41 42

Control board LED Display

Description

E25

The outdoor air temperature sensor is open or shorted.

E26

The control determines that the pressure sensor is not reacting properly.

The control has detected that the Outdoor

E27

Coil Defrost Temperature Sensor is out of

range.

E28

The control has detected that the Outdoor Coil Temperature Sensor is out of range.

E29

The control has detected that the Liquid Temperature Sensor is out of range.

E30

Indicates the control board may need to be replaced.

This error indicates the equipment is

E32

experiencing high temperature faults on the

outdoor unit control board.

This error indicates the equipment is

experiencing high temperature faults on

the outdoor unit control board. Control has determined continued operation is accept-

able. This indicates they may be a problem

with the equipment.

Control board detected a high current

E34

condition. This indicates the potential for a

short circuit.

E35

Control board detected a high current condition.

E36

The control encountered an abnormal condition during the startup procedure.

E37

Indicates the control board may need to be replaced.

E38

The control has detected a voltage related issue with the compressor.

E39

Indicates the control board may need to be replaced.

Control determines that its compressor

E40

requirement is different than the compressor

capability.

E41

The control has detected a low refrigerant condition.

E42

Control detects a low power supply voltage condition.

Probable Causes
· Faulty outdoor thermistor sensor or disconnect
· Pressure sensor inoperable or not properly connected
· Outdoor defrost thermistor inoperable or not properly connected
· Outdoor coil thermistor inoperable or not properly connected
· Liquid thermistor inoperable or not properly connected
· Wiring to control board disconnected · Faulty control board · Electrical Noise
· Ambient air conditions too high · Stop valve not completely open · Cooling bracket screw(s) missing or not properly
fastened <3.5 – 5.0 ton only> · No or poor thermal grease coating between cool-
ing plumbing and cooling bracket on control board <3.5 – 5.0 ton only> · No flow or limited flow through control board cooling circuit (potential restriction in line or low refrigerant) <3.5 – 5.0 ton only>
· Ambient air conditions too high · Stop valve not completely open · Cooling bracket screw(s) missing or not properly
fastened <3.5 – 5.0 ton only> · No or poor thermal grease coating between cool-
ing plumbing and cooling bracket on control board <3.5 – 5.0 ton only> · No flow or limited flow through control board cooling circuit (potential restriction in line or low refrigerant) <3.5 – 5.0 ton only>
· Current spike in supply · Stop valve not completely open · The compressor wire is lost phase · Faulty control board · Faulty compressor
· Short circuit condition · Stop valve not completely open · Overcharge · Faulty control board · Faulty compressor
· Blocked/restricted outdoor unit coil and/or lines · The compressor wire is lost phase · Inconsistent compressor load · Faulty control board
· Outdoor fan motor not connected properly · Faulty control board
· High or low voltage from supply · The compressor wire is lost phase · Faulty control board
· Thermistors inoperable or improperly connected · Faulty control board
· Memory card not correct · Control board mismatch
· Refrigerant leak · Low refrigerant charge · Thermistors inoperable or not properly connected
· Low line voltage supply

Corrective Actions
· Inspect and test sensor; Replace sensor if needed
· Check the connection to pressure sensor; Repair/replace if needed
· Check the connection to OD defrost thermistor; Repair/replace if needed
· Check the connection to OD coil thermistor; Repair/replace if needed
· Check the connection to liquid thermistor; Repair/replace if needed
· Check wiring to control board; Repair as needed · Replace control board if necessary
· Cycle power; re-try during usable ambient temperature range · Check grease applying condition <3.5 – 5.0 ton only> · Check screw tightening condition <3.5 – 5.0 ton only> · Check for restriction in line · Check refrigerant charge level; Adjust if needed · Check the opening of stop valve, should be full open; Repair/
replace if needed
· Cycle power; re-try during usable ambient temperature range · Check grease applying condition <3.5 – 5.0 ton only> · Check screw tightening condition <3.5 – 5.0 ton only> · Check for restriction in line · Check refrigerant charge level; Adjust if needed · Check the opening of stop valve, should be full open; Repair/
replace if needed
· Check power supply for in-rush current during start-up or steady state operation
· Check the opening of stop valve, should be full open; Repair/ replace if needed
· Check the wire between control board and compressor · Replace control board if necessary · Check the compressor; Repair/replace if needed
· Check installation clearances. · Check the opening of stop valve, should be full open; Repair/
replace if needed · Check refrigerant charge level; Adjust if needed · Replace control board if necessary · Check the compressor; Repair/replace if needed.
· Check and clean outdoor unit coil and/or lines · Check the wire between control board and compressor · Replace control board if necessary
· Check wiring from Outdoor fan motor to control board; Repair if needed
· Replace control board if necessary
· Correct low/high line voltage condition; Contact local utility if needed
· Check the wire between control board and compressor · Replace control board if necessary
· Check the connection to thermistors; Repair/replace if needed · Replace control board if necessary
· Check memory card data vs. outdoor unit model · Verify control board size vs. outdoor unit model; Replace control
board if necessary
· Test for system leaks using leak test procedure · Check refrigerant charge level; Adjust if needed · Check the connection to thermistor; Repair/replace if needed
· Check circuit breakers and fuses; Replace if needed · Verify unit is connected to power supply as specified on rating
plate · Correct low line voltage condition; Contact local utility if needed

40

English

TROUBLESHOOTING

Thermostat Display 43 44 47 49 50
51*1
52
53
54
55
56 57

Control board LED Display

Description

E43

Control detects a high power supply voltage condition.

The control detects the outdoor temperature

E44

outside recommended operational range.

Unit may continue to operate normally.

The control is unable to start the System

E47

Verification test because indoor heat has been turned on by thermostat. Please set

thermostat to off position.

The control is unable to enter Charging

E49

Mode because indoor heat has been turned on by thermostat. Please set thermostat to

off position.

This indicates there is a voltage issue on

E50

the control board. See service manual for

troubleshooting information.

This indicates potential communication is-

E51

sues have been detected by the outdoor unit

control board.

This error indicates the equipment is

experiencing frequent compressor faults.

Control has determined continued operation

is acceptable. This indicates they may be a

problem with the equipment.

This error indicates the equipment is expe-

riencing frequent outdoor unit control board

and/or motor faults. Control has determined continued operation is acceptable. This

indicates they may be a problem with the

equipment.

This error indicates the equipment is expe-

riencing frequent low discharge superheat

faults. Control has determined continued operation

is acceptable. This indicates they may be a

problem with the equipment.

This error indicates the equipment is experi-

encing frequent high discharge temperature

faults. Control has determined continued

operation is acceptable. This indicates they

may be a problem with the equipment.

E56

The control has detected if the Outdoor Suction Temperature Sensor is out of range.

This indicates the control is sensing sweat-

ing on the cooling loop.

<3.5 – 5.0 ton only>

Probable Causes
· High line voltage supply
· Ambient air conditions too high or low
· Heat provided by secondary heating source
· Heat provided by secondary heating source
· High or low voltage from supply voltage or frequency
· Faulty control board · Noise
· Communication wiring disconnected
· Stop valve not completely open · The compressor wire is lost phase · Compressor motor failure
· Obstruction in fan rotation · Outdoor fan motor not connected properly · Outdoor fan not running · Faulty control board · Noise
· Thermistors inoperable or improperly connected · Faulty indoor EEV or indoor EEV coil (when cooling) · Faulty control board · Faulty outdoor EEV or outdoor EEV coil (when heating)
· Discharge thermistor inoperable or improperly connected
· Discharge thermistor is put in incorrect position or off
· Low refrigerant charge · Overcharge · Faulty compressor · Suction thermistor inoperable or not properly
connected · Faulty reversing valve · Refrigerant Leak · Low refrigerant charge · Faulty indoor EEV or indoor EEV coil · Thermistors inoperable or improperly connection

Corrective Actions
· Verify unit is connected to power supply as specified on rating plate
· Correct high line voltage condition; Contact local utility if needed
· Cycle power; re-try during usable ambient temperature range
· Turn off Furnace or heater using thermostat before operation
· Turn off heater using thermostat before operation
· Correct low/high line voltage condition; Contact local utility if needed
· Replace control board if necessary · Contact local utility if needed
· Check communication wiring; Repair as needed
· Check the opening of stop valve, should be full open; Repair/ replace if needed
· Check the wire between control board and compressor · Inspect compressor motor for proper function; Replace if neces-
sary
· Check and clean grille of any debris · Check wiring from Outdoor fan motor to control board; Repair if
needed · Check outdoor fan motor & wiring; Repair/replace if needed · Replace control board if necessary
· Check the connection to thermistors; Repair/replace if needed · Check indoor EEV; Replace if needed · Check indoor EEV coil; Replace if needed · Replace control board if necessary · Check outdoor EEV: Replace if needed · Check outdoor EEV coil: Replace if needed
· Check discharge thermistor resistance and connections; Repair/ replace as needed
· Check discharge thermistor position · Check refrigerant charge level; Adjust if needed · Check the compressor; Repair/replace if needed
· Check the connection to suction thermistor; Repair/replace if needed
· Check reversing valve; Replace if needed · Test for system leaks using leak test procedure · Check refrigerant charge level; Adjust if needed · Check indoor EEV; Replace if needed · Check indoor EEV coil; Replace if needed · Check the connection to thermistors; Repair/replace if needed

(*1) Network communication error (Refer to “NETWORK TROUBLESHOOTING”)

41

TROUBLESHOOTING

Thermostat Control board

Display

LED Display

Description

58

E58

The Overload Protection sensor for Compressor is opened.

Probable Causes
· Overload protection (OL) sensor inoperable · Jumper wire (X33A) is put in incorrect position
or off

B0

Eb0

The estimated airflow from indoor subsystem is near to 0 CFM.

· Failed indoor blower motor · Indoor fan motor not properly connected · Too much static pressure

Corrective Actions
· Check resistance on OL sensor to verify operation; Replace if needed.
· Check OL sensor position on compressor body. · Check jumper wire position (X33A)
· Check ID fan motor wiring and connectors; Repair/replace if needed
· Check ID fan motor; Replace if needed · Check the obstruction inside duct work.

B9

Eb9

Estimated airflow from motor is lower than the airflow requirement.

· Failed indoor blower motor · Indoor fan motor not properly connected · Too much static pressure

· Check ID fan motor wiring and connectors; Repair/replace if needed
· Check ID fan motor; Replace if needed

D0

Ed0

Control board does not have the necessary data for it to properly perform its functions.

· Outdoor unit is wired as part of a communicating system and integrated control module does not contain any shared data.

· Replace control board if necessary

D1

Ed1

Control board does not have the appropriate data needed to properly perform its functions.

· Outdoor unit is wired as part of a communicating system and integrated control module contains invalid shared data or network data is invalid for the integrated control module.

· Replace control board if necessary

· Outdoor unit is wired as part of a communicating

system and outdoor unit requires airflow greater

than indoor unit’s airflow capability, or a type of in- · Check combination to be matched with rating list; correct if

door unit without EEV is connected to the system. needed.

D2

Ed2

The airflow requirement is greater than the airflow capability of the indoor subsystem.

· Shared data is incompatible the system or missing parameters
· Communication wiring with indoor unit has loose

· Verify shared data is correct for your specific model; Repopulate data if required
· Check communication wiring and power supply wiring of indoor

connection.

unit. Repair as needed.

· Airflow trim setting is out of range. See “SET

· Verify trim setting and adjust if needed.

THERMOSTAT TO ADJUST INDOOR AIR CFM TRIM” section.

D3

Ed3

There is a mismatch between the shared data and the control physical hardware.

· Shared data sent to integrated control module does not match hardware configuration.

· Verify shared data is correct for your specific model; Repopulate data if required

D4

Ed4

The memory card data has been rejected.

· Shared data on memory card has been rejected.

· Verify shared data is correct for your specific model; Repopulate data if required

Items below are messages only displayed on the thermostat screen.

This test is required at startup.

11

E11

Installer should navigate to the thermostat menu to run SYSTEM START-UP TEST.

· Incomplete SYSTEM START-UP TEST · SYSTEM START-UP TEST is running

This code will clear once testing is complete.

Run the SYSTEM START-UP TEST. (See the installation manual of the outdoor unit, “STEP3. SYSTEM START-UP TEST”)

42

English

TROUBLESHOOTING
netWork trouBleShootIng
If a network communication error code has occurred, use the following steps to help troubleshoot the system. (For network communication error codes, refer to the table below and the tables of error codes for outdoor unit and indoor unit.)
After any wiring changes have been made or DS1 dip switches on the outdoor unit control board have been changed, apply power to the system and see if the error codes have cleared.
1. Confirm low voltage wiring is correct per installation instructions. Check for miswiring. (i.e. Terminal 1 and 2 is reversed.)
NOTE: A removable plug connector is provided with the control to make thermostat wire connections (3.5 – 5.0 ton only). This plug may be removed, wire connections made to the plug, and replaced. It is strongly recommended that you do not connect more than two wires into a single terminal in the field because there is a risk of the wires becoming loose, which may result in intermittent operation.

2. Check wires for damage. (i.e. Broken wire at terminal, broken inside wire nuts or damaged cable betwee nunits.)
3. Perform continuity check on wires to make sure cable is OK. Replace the cable if necessary
4. Change both dip switches of DS1 on the outdoor unit control board to the opposite position. See image below.

ON*

DS1

OFF

(*)Default factory setting.

12

The integrated control module has some onboard tools that can be used to troubleshoot the network. These tools are: red communications LED, green receive (Rx) LED, and the learn button.

· Red communications LED ­ Indicates the status of the network. The table below indicates the LED status and the corresponding potential problem.
· Green receive LED ­ Indicates network traffic. The table below indicates the LED status and the corresponding potential problem.
· LEARN button ­ Used to reset the network. Press the button for approximately 5 seconds to reset the network.

LED COLOR
Red Communications LED Outdoor unit control board: (H1P) Indoor unit control board :(H2P)
Green Receive LED Outdoor unit control
board:(H2P) Indoor unit control
board:(H3P)

LED Status Off
1 Flash 2 Flash
Off
1 Steady Flash Rapid Flashing
On Solid

Indication Normal condition Communications failure Out-of-box reset
No power Communications error
No network found Normal network traffic
Terminal 1/Terminal 2 miss-wire

Probable Causes

Corrective Actions

· None

· None

· Unknown packet is received · Communications failure

· Depress learn button · Verify wiring connection

· Control power up · Learn button depressed

· None

· No power to unit · Open fuse · Communication error

· Check circuit breakers and fuses; Reset/Replace if needed
· Reset network by depressing learn button · Check communication wires (terminal 1/terminal 2
wires); Replace if needed · Check for shorts in low voltage wiring.

· Broken/disconnected communication wire(s)
· Unit is installed as a legacy/traditional system

· Check communication wires (terminal 1/terminal 2 wires); Replace if needed
· Check installation type (legacy/traditional or communicating)

· Control is “talking” on network as expected · None

· Terminal 1 and Terminal 2 wires reversed at indoor unit, thermostat, or outdoor unit
· Short between terminal 1 and terminal 2 wires
· Short between terminal 1 or terminal 2 two wires and terminal C (24VAC) or terminal R (24VAC, COM)

· Check communication wires (terminal 1/terminal 2 wires); Replace if needed

43

SETTING THE MODE DISPLAY

MODE DISPLAY INTRODUCTION
A 3-digit display is provided on the printed circuit board (PCB) as a backup tool to the thermostat for reading faults, fault history, monitoring and setting up the outdoor unit. Follow the information provided in this section to learn how to use the mode display.
DISPLAY
The display consists of 3 digits. OFF
ON

SEG1

SEG2 SEG3

Blink interval: 0.4 sec. On – 0.4 sec. Off

DISPLAY BUTTON LAYOUT
The display buttons shown can be used to navigate and select items:

LEARN RECALL TEST

MODES
There are 5 modes which can be accessed using the setting display: “FAULT CODE, FAULT HISTORY, MONITORING, SETTING MODE 1” and “SETTING MODE 2”.

To enter any of these modes, use the schemes shown in this section. Each mode has its own corresponding “Screen #” within the display itself which allows the user to navigate and use the features. (Example: The Fault Code is accessed and displayed from “Screen Zero” of the 7-segment display. The Fault History is accessed and displayed using “Screen One” of the display, etc.)

MODE
Fault Code Display Fault Code History Monitoring Mode Setting Mode 1 Setting Mode 2

FUNCTION
Present fault (if any). 6 Recent faults stored. Monitors system values. Can change system settings *Can change system settings.

DISPLAY SCREEN #
0 (Default) 1 2 3 4

*See tables at the end of this section.

44

English

SETTING THE MODE DISPLAY

NAVIGATING THROUGH THE DISPLAY SCREENS

SCREEN 0 SCREEN 1 SCREEN 2 SCREEN 3 SCREEN 4

The home or default screen on the display. This shows the most recent fault. To access, hold the “RECALL” button from screen 0 – 5 seconds. To access, hold the “RECALL” button from screen 1 – 5 seconds. To access, hold the “RECALL” button from screen 2 – 5 seconds. To access, hold the “RECALL” and “TEST” buttons simultaneously – 5 seconds.

To return to SCREEN 0 of the display, press the LEARN button.

Press LEARN.

The first digit displays the SCREEN #.

< SCREEN 0 >

Press LEARN.

Hold RECALL.

Press LEARN.

< SCREEN 1 >

Hold RECALL.

Press RECALL Button to change fault code history.

< SCREEN 2 >

Hold RECALL.

Hold RECALL and TEST.

< SCREEN 3 >

< SCREEN 4 >

45

SETTING THE MODE DISPLAY
FAULT CODE HISTORY NAVIGATION
< SCREEN 1 > This mode will allow the user to see the six most recent system faults. For a list of the fault codes, please see the TROUBLESHOOTING tables in this document.

< SCREEN 0 > Hold RECALL.

Press LEARN.

< SCREEN 1 > Press RECALL.

The display will change to < SCREEN 1 >. Press RECALL.
Displays most recent Fault code. Press RECALL.
Displays 2nd most recent Fault code.
Press RECALL.

Press RECALL. (6th most recent Fault Code)

46

English

SETTING THE MODE DISPLAY

MONITORING MODE NAVIGATION
< SCREEN 2 >
This screen allows the user to monitor system variables as shown in the tables at the end of this section.

< SCREEN 0 >

< SCREEN 1 >

OFF ON
Blink interval: 0.4 sec. On – 0.4 sec. Off

Hold RECALL.

Press LEARN.

< SCREEN 2 >

Press RECALL to increase the value.

Press RECALL.

Press RECALL.
Press RECALL. Press TEST to confirm the status.
Press RECALL.
Press RECALL.

Item number
Display flickers at 1 second intervals.
Value

47

SETTING THE MODE DISPLAY

SETTINGS MODE 1 NAVIGATION
< SCREEN 3 > Setting Mode 1 allows the user to adjust system settings as shown in the tables at the end of this section.

< SCREEN 0 >

< SCREEN 2 >

OFF ON
Blink interval: 0.4 sec. On – 0.4 sec. Off

Hold RECALL.

Press LEARN.

< SCREEN 3 >

Press RECALL.

Press RECALL to increase the value.

< Changing Setting Display >

Press RECALL.

Press RECALL to increase the value.
Press TEST.

Press RECALL.
Press TEST to change setting.

Press RECALL.
Press RECALL.

Press RECALL.

Press RECALL.

Press TEST to complete setting and return to setting mode.

48

English

SETTING THE MODE DISPLAY
SETTINGS MODE 2
< SCREEN 4 > Setting Mode 2 allows the user to change system settings. See table in back of this section.

< SCREEN 0 >

< SCREEN 3 >

OFF ON
Blink interval: 0.4 sec. On – 0.4 sec. Off

Hold RECALL and TEST.

Press LEARN.

< SCREEN 4 >

Press RECALL to increase the number.

< Changing setting display >

Press RECALL.

Press RECALL.

Press RECALL. Press TEST.

Press RECALL.
Press TEST to change setting.

Press RECALL.
Press RECALL.

Press RECALL.

Press RECALL.

Press TEST to complete setting and return to setting mode.

49

7-SEGMENT DISPLAY
SCREEN 0 (Display FAULT CODE)

Setting No.

Contents

1

Fault code (present)

Notes

SCREEN 1 (Display FAULT CODES)

Setting No.

Contents

1

Fault code (latest)

2

Fault code (2nd)

3

Fault code (3rd)

4

Fault code (4th)

5

Fault code (5th)

6

Fault code (6th)

Notes
Latest 2nd 3rd 4th 5th 6th

SCREEN 2 (MONITOR MODE)

Setting No.

Contents

1

Compressor operation time

2

Operation code

3
4
5
6 7 8 9 10 11 12 13 14 15 *1 HP only

Compressor Reduction Mode
% Demand
Act % demand
Requested ID CFM Reported ID CFM Outdoor FAN RPM Ta (Outdoor Air Temperature) Td (Discharge Temperature) Tm (Outdoor Coil Temperature) Tb (Defrost Sensor Temperature)*1 Tl (Liquid Temperature) Pressure sensor (Suction Pressure) Ts (Suction Temperature)

Notes
unit: hr (Multiply by 200) 0: Stop 1: Cooling Start-up 2: Heating Start-up1 3: Oil Return Operation 4: Heating Operation1 5: Defrost Operation*1 6: Cooling Operation
0:OFF, 1: ON unit: % (Cut off the decimal first place) unit: % (Cut off the decimal first place) unit: CFM (Multiply by 10) unit: CFM (Multiply by 10) unit: RPM (Multiply by 10) unit: F unit: F unit: F unit: F unit: F unit: PSIG unit: F
50

English

7-SEGMENT DISPLAY
SCREEN 3 (SETTING MODE 1)

Setting No.

Contents

1

Cool Airflow Trim High

2

Cool Airflow Trim Int

3

Cool Airflow Trim Low

4

Cool Profiles

5

Cool Airflow ON Delay

6

Cool Airflow OFF Delay

7

Dehumidification

8

Heat Airflow Trim High*1

9

Heat Airflow Trim Int*1

10

Heat Airflow Trim Low*1

11

Heat Airflow ON Delay*1

12

Heat Airflow OFF Delay*1

13

Airflow Trim Offset*3

14

Zoning Mode

15

Circulation Selection

Setting *2

0:-15% 1:-10% 2:-5% 3:0%
0:-15% 1:-10% 2:-5% 3:0%
0:-15% 1:-10% 2:-5% 3:0%
0:A 1:B
0:5sec. 1:10sec.
0:30sec. 1:60sec.
0:STD 1:OFF
0:-15% 1:-10% 2:-5% 3:0%
0:-15% 1:-10% 2:-5% 3:0%
0:-15% 1:-10% 2:-5% 3:0%
0:5sec.
0:30sec. 1:50sec.
0:0%
0:OFF
0:OFF

4:5% 5:10% 6:15%
4:5% 5:10% 6:15% 7:20% 4:5% 5:10% 6:15% 7:20%
2:C
2:20sec.
2:90sec.
2:A 3:B 4:C 4:5% 5:10% 6:15%
4:5% 5:10% 6:15%
4:5% 5:10% 6:15%
1:10sec.
2:70sec.
1:+2.5% 1:ON 1:ON

8:30% 9:Full 8:30% 9:Full 3:D 3:30sec. 3:120sec.
2:15sec. 3:90sec.

Installer/Serviceman Notes

NOTE: Parameters as per factory setting are highlighted in bold and underlined. *1 HP only

*2 The setting items can be different from this table depending on the outdoor unit model revision. To confirm the setting specifications implemented, please see the attached installation manual, or the setting items displayed on the thermostat.

*3 Used for additional trim setting by adding 2.5% to basic airflow trim setting. This setting affects all trim settings except +15% High (cooling or heating).

51

SCREEN 4 (SETTING MODE 2)

Setting No.

Contents

1

Maximum Defrost Interval*1

2

Set Maximum Current

3

N/A

4

System Verification Test (System test)

7

Force Defrost Cycle*1

9

Charge Mode

10

Maximum Compressor RPS for Cooling

11

Maximum Compressor RPS for Heating*1

12

COOLING BOOST MODE Selection

13

COOLING BOOST MODE Temperature

15

N/A

16

Noise down level

17

N/A

18

N/A

19

Capacity priority

Setting
0: 30min. 1: 60min. 2: 90min. 3: 120min.
N/A
N/A

Installer/Serviceman Notes
Future Use

0:ON

1:OFF

0:ON

1:OFF

0:ON

1:OFF

0: -10.0 RPS 4: -8.0 RPS 8: -6.0 RPS 12: -4.0 RPS 16: -2.0 RPS 20: 0.0 RPS 24: 2.0 RPS 28: 4.0 RPS 32: 6.0 RPS 36: 8.0 RPS 40: 10.0 RPS

1: -9.5 RPS 5: -7.5 RPS 9: -5.5 RPS 13: -3.5 RPS 17: -1.5 RPS 21: 0.5 RPS 25: 2.5 RPS 29: 4.5 RPS 33: 6.5 RPS 37: 8.5 RPS

2: -9.0 RPS 6: -7.0 RPS 10: -5.0 RPS 14: -3.0 RPS 18: -1.0 RPS 22: 1.0 RPS 26: 3.0 RPS 30: 5.0 RPS 34: 7.0 RPS 38: 9.0 RPS

3: -8.5 RPS 7: -6.5 RPS 11: -4.5 RPS 15: -2.5 RPS 19: -0.5 RPS 23: 1.5 RPS 27: 3.5 RPS 31: 5.5 RPS 35: 7.5 RPS 39: 9.5 RPS

Can adjust comp RPS in each 0.5 RPS.
Can adjust comp RPS in each 0.5 RPS.

0:ON

1:OFF

0:105F, 1:100F, 2:95F, 3:90F, 4:85F, 5:80F, 6:75F,
7:70F, 8:Always ON

N/A

0:LEVEL1 2:LEVEL3

1:LEVEL2

N/A

N/A

0:OFF

1:ON

22

DEFROST HEAT*1

0:Always ON, 1:30F, 2:35F, 3:40F, 4:45F, 5:50F, 6:55F, 7:60F, 8:65F, 9:OFF

28

HEATING BOOST MODE*1

0:OFF

1:ON

*1 HP only NOTE: Parameters as per factory setting are highlighted in bold and underlined.

52

English

OUTDOOR UNIT HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS

SplIt SyStemS

We strongly recommend a bi-annual maintenance checkup be performed before the heating and cooling seasons begin by a qualified servicer.

replace or clean fIlter
IMPORTANT NOTE: Never operate unit without a filter installed as dust and lint will build up on internal parts resulting in loss of efficiency, equipment damage and possible fire.
An indoor air filter must be used with your comfort system. A properly maintained filter will keep the indoor coil of your comfort system clean. A dirty coil could cause poor operation and/or severe equipment damage.
Your air filter or filters could be located in your air handler, in your furnace, in a blower unit, or in “filter grilles” in your ceiling or walls. The installer of your outdoor unit can tell you where your filter(s) are, and how to clean or replace them.
Check your filter(s) at least once a month.When they are dirty, replace or clean as required. Disposable type filters should be replaced. Reusable type filters may be cleaned.
You may want to ask your dealer about high efficiency filters. High efficiency filters are available in both electronic and nonelectronic types. These filters can do a better job of catching small airborne particles.
compreSSor
The compressor motor is hermetically sealed and does not require additional oiling.
motorS
Indoor and outdoor fan motors are permanently lubricated and do not require additional oiling.

clean outSIde coIl (qualIfIed SerVIcer only)
WARNING
HIGH VOLTAGE!
dISconnect all poWer Before SerVIcIng. multIple poWer SourceS may Be preSent. faIlure to do So may cauSe property damage, perSonal Injury or death.
Air must be able to flow through the outdoor unit of your comfort system. Do not construct a fence near the unit or build a deck or patio over the unit without first discussing your plans with your dealer or other qualified servicer. Restricted airflow could lead to poor operation and/or severe equipment damage.
Likewise, it is important to keep the outdoor coil clean. Dirt, leaves, or debris could also restrict the airflow. If cleaning of the outdoor coil becomes necessary, hire a qualified servicer. Inexperienced people could easily puncture the tubing in the coil. Even a small hole in the tubing could eventually cause a large loss of refrigerant. Loss of refrigerant can cause poor operation and/or severe equipment damage.
Do not use a outdoor unit cover to “protect” the outdoor unit. Outdoor unit fan may sometime start running regardless of demand from thermostat for system reliability reason.

Before callIng your SerVIcer

· Check the thermostat to confirm that it is properly set. · Wait 15 minutes. Some devices in the outdoor unit or
in programmable thermostats will prevent compressor operation for awhile, and then reset automatically. Also, some power companies will install devices which shut off outdoor units for several minutes on hot days. If you wait several minutes, the unit may begin operation on its own.
CAUTION
to aVoId the rISk of equIpment damage or fIre, InStall the Same amperage Breaker or fuSe aS you are replacIng. If the cIrcuIt Breaker or fuSe Should open agaIn WIthIn thIrty dayS, contact a qualIfIed SerVIcer to correct the proBlem. If you repeatedly reSet the Breaker or replace the fuSe WIthout haVIng the proBlem corrected, you run the rISk of SeVere equIpment damage.

· Check the electrical panel for tripped circuit breakers or failed fuses. Reset the circuit breakers or replace fuses as necessary.
· Check the disconnect switch near the indoor furnace or blower to confirm that it is closed.
· Check for obstructions on the outdoor unit. Confirm that it has not been covered on the sides or the top. Remove any obstruction that can be safely removed. If the unit is covered with dirt or debris, call a qualified servicer to clean it.
· Check for blockage of the indoor air inlets and outlets. Confirm that they are open and have not been blocked by objects (rugs, curtains or furniture).
· Check the filter. If it is dirty, clean or replace it. · Listen for any unusual noise(s), other than normal oper-
ating noise, that might be coming from the outdoor unit. If you hear unusual noise(s) coming from the unit, call a qualified servicer.

53

Start-up Checklist For Unitary Inverter
*Store in job file
Date: Model Number: Serial Number:


Technician: _____
Pre Start-Up
(Check each item as completed)
Verify all packaging material has been removed. Remove all shipping brackets per installation instructions. Verify the job site voltage agrees with the unit serial plate. Verify condensate connection is installed per installation instructions. Verify proper clearance around the unit for safety, service, maintenance and proper unit operation. Verify proper weatherproofing of all ductwork, roof curbs and electrical connections. Check line set for leaks. Verify gas pressure to the unit is within the range specified on the serial plate. Check to ensure that all fan blades and wheels are secure. Check refrigerant piping for rubbing and leaks. Repair if necessary. Check unit wiring to ensure it is not in contact with refrigerant piping or sharp metal edges. Check all electrical connections and terminals. Tighten as needed. Verify that the outdoor unit has been energized for 2 hours. Verify all accessories are installed and operating correctly. Check filters and replace if necessary. Verify the installation of the thermostat. An Amana approved communicating thermostat is the only approved thermostat for the unitary inverter unit.
3/2015
54

English

Start-up Checklist For Unitary Inverter
Start-Up
(Insert the values as each item is completed.)

electrIcal

Supply Voltage

L1 – L2

BloWer external StatIc preSSure
Return Air Static Pressure Supply Air Static Pressure Total External Static Pressure
Air Flow

IN. W.C. I

References

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