Weidm ller 2864040000 Heavy Duty Connectors RockStar Instruction Manual

: June 12, 2024
: Weidm ller

Table of Contents

Weidm ller 2864040000 Heavy Duty Connectors RockStar
Product Information
Product Usage Instructions
Overview
Overview
Clearances
Version
Technical data
Accessories
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Weidm ller 2864040000 Heavy Duty Connectors RockStar

Product Information

Product Name: Orange Selection

Version: 2022

Product Code:
scaetravloigcp.werTeowihddmeuoucreeltlndleatrui.ncrnodemder

Description:
The Orange Selection is a product line that offers quick and easy planning for efficient production processes. It includes various components such as cable glands, hoods, male and female inserts, bulkhead housings, and more.

Advantages:

Quick and easy planning
Guaranteed next working day shipping for orders placed before 3:00 pm
Digital form of articles available in CAD, ETIM, and eClass data
Comprehensive product catalog available online at catalog.weidmueller.com
More information can be found on the website: www.weidmueller.com/orange-selection

Product Usage Instructions

To use the Orange Selection products, follow these steps:

Identify the specific component you need from the product overview section.
Refer to the part codes for inserts to determine the type, number of poles, and connection type of the component.
Check the size and specifications of the component in the corresponding section.
Choose the appropriate product based on your requirements.
If necessary, refer to the appendix for additional information and part codes.

Note: For detailed installation instructions and safety guidelines, please refer to the complete user manual.

Heavy Duty Connectors RockStar®
Version 2022

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Orange Selection Quick and easy planning
As a planning engineer, do you want to select products easily and receive them quickly? From a partner you can rely on? Then plan with the Orange Selection from Weidmüller in the future. The Orange Selection items are always available, carefully selected and the portfolio consists of more than 1,500 items to fully cover your standard needs.
If your order is placed before 3:00 pm, we guarantee that your order will be on its way the very next working day.
For even more efficient planning and production processes, we will of course provide all articles in digital form. CAD, ETIM and eClass data are available in our online product catalogue catalog.weidmueller.com
We have summarised all the advantages of the Orange Selection on our website.
Check it out: www.weidmueller.com/orange-selection

2 5 $ 1*
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Orange Selection always available Edition 2020

Heavy Duty Connectors RockStar® Catalogue 3

Contents

Heavy Duty Connectors RockStar®

Overview

A

RockStar® inserts

B

RockStar® ModuPlug modular system

C

RockStar® Housings IP65 / NEMA Type 12, 4X

D

RockStar® Housings IP65 / EMC

E

RockStar® Housings IP66 / IP68 / EMC

F

RockStar® Wall mounting housing IP66

G

RockStar® HighPower

H

RockStar® Kits

I

RockStar® accessories, tools and cable glands

J

Appendix
2864040000

Service and support Index

V

Search according to type or order number, Addresses worldwide

X

I

Product overview

Heavy Duty Connectors RockStar®

RockStar® inserts Page B.2

RockStar® ModuPlug modular system Page C.2

RockStar® Housings IP65 / NEMA Type 12, 4X Page D.2

RockStar® Housings IP65 / EMC Page E.2

RockStar® Housings IP66 / IP68 / EMC Page F.2

RockStar® Wall mounting housing IP66 Page G.2

RockStar® HighPower Page H.2

RockStar® Kits Page I.2

II

2864040000

Heavy Duty Connectors RockStar®
RockStar® accessories, tools and cable glands Page J.2

Product overview

2864040000

III

IV

2864040000

Overview

Construction of heavy-duty connectors fixed pole Part codes for inserts Overview of size 1 fixed pole Overview of sizes 2, 5, 7, 9 fixed pole Overview of sizes 3, 4, 6, 8, 10, 12 fixed pole Overview of size HQ fixed- pole Construction of heavy-duty connectors modular Overview of sizes 3, 4, 6, 8, 10, 12 modular Connection technologies Crimp contacts Using wire-end ferrules Tightening torques and screwing tools Torque housing RockStar® Housing types Locking systems Part codes for housings IP65 Part codes for covers Part codes for housings IP68 Panel cut-out Electrical data Electromagnetic compatibility (EMC) Classes of protection Chemical resistance Safety information and standards

2864040000

Contents
A A.2
A.3 A.4 A.5 A.6 A.8 A.9 A.10 A.12 A.18 A.20 A.21 A.22 A.24 A.28 A.29 A.30 A.31 A.32 A.34 A.38 A.41 A.43 A.44
A.1

Overview

Overview
Construction of heavy-duty connectors fixed pole A

Cable gland Hood

Male insert Female insert Bulkhead housing

A.2

2864040000

Overview

Part codes for inserts

Overview

HDC=Name of product line

A

Type

No. of poles

F = Female M = Male

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

HDC

HA

4

MS

HDC

HEE

46

MC

HDC

HDD

144

FC

S = Screw connection T = Tension clamp connection P = PUSH IN connection C = Crimp connection QT = Quick termination

2864040000

A.3

Overview

Overview of size 1 fixed pole

Overview

A Size

Hood, side cable entry

Hood, top cable entry

400 V
16 A 3 + h

400 V
16 A 4 + h

250 V
16 A 5 + h

400 V
10 A 7 + h

42 V (metal housing) / 250 V (plastic housing)

10 A 7 + h

10 A 8

400 V
10 A 12 + h

1

HA3 B.6

HA4 B.8

HQ5 B.100

HQ7 B.102

HD7 B.52

HD8 B.54

HQ12 B.104

Bulkhead housing

Bulkhead housing, angled

Base housing

Cover

Coupling housing

Screw-in housing

A.4

2864040000

Overview

Overview of sizes 2, 5, 7, 9 fixed pole

Overview

Size

Hood, side cable entry

Hood, top cable

entry

A

250 V

16 A

2

10 + h

HA10

B.10

250 V

16 A

16 + h

5

HA16

B.12

250 V
16 A 32 + h

7

48
HA32

B.14

250 V
16 A 48 + h

9

HA48 B.16

250 V 10 A 15 + h
HD15 B.56
250 V 10 A 25 + h
HD25 B.58
250 V 10 A 50 + h
HD50 B.62

2864040000

Bulkhead housing

Base housing

Coupling housing
A.5

Overview

Overview of sizes 3, 4, 6, 8, 10, 12 fixed pole

Overview

A Size

Hood, side cable entry

Hood, top cable entry

3 4 6 8 10 12

500 V 24 A 6 + h
HE6 B.20
500 V 16 A 10 + h
HE10 B.22
500 V 16 A 16 + h
HE16 B.24
500 V 16 A 24 + h
HE24 B.26
500 V 16 A 32 + h
HE32 B.28
500 V 16 A 48 + h
HE48 B.30

500 V 16 A 10 + h
HEE10 B.34
500 V 16 A 18 + h
HEE18 B.36
500 V 16 A 32 + h
HEE32 B.38
500 V 16 A 46 + h
HEE46 B.40
500 V 16 A 64 + h
HEE64 B.48

500 V 16 A 40 + h
HEEE40 B.46
500 V 16 A 64 + h
HEEE64 B.48

250 V 10 A 40 + h
HD40 B.60
250 V 10 A 64 + h
HD64 B.64
250 V 10 A 80 + h
HD80 B.66
250 V 10 A 128 + h
HD128 B.68

250 V 10 A 24 + h
HDD24 B.72
250 V 10 A 42 + h
HDD42 B.74
250 V 10 A 72 + h
HDD72 B.76
250 V 10 A 108 + h
HDD108 B.78
250 V 10 A 144 + h
HDD144 B.80
250 V 10 A 216 + h
HDD216 B.82

830 V 20 A 3 + 2 + h
HVE3 B.86
830 V 20 A 6 + 2 + h
HVE6 B.88
830 V 20 A 10 + 2 + h
HVE10 B.90

Bulkhead housing

Base housing

Coupling housing

A.6

2864040000

Overview

A

400 V 35 A 6 + h HSB6 B.94
400 V 35 A 12 + h HSB12 B.96

1,000 V 40 A 4 + h
S4 B.116
400 V 16 A 8 + 24 + h
S8/24 B.118
830 V 80 A 4 + 0 + h
S4/0 B.120
400 V 80 A 4 + 8 + h
S4/8 B.122

830 V 80 A 4 + 2 + h
S4/2 B.122
690 V 100 A 6 + 6 + h
S6/6 B.132

690 V 48 A 6 +12 + h
S6/12 B.126
690 V 110 A 8 + 0 + h
S8/0 B.134

690 V 40 A 6 + 36 + h
S6/36 B.124

690 V 40 A 12 + 2 + h
S12/2 B.128

2864040000

A.7

Overview

Overview of size HQ fixed-pole

Overview

A Size

Hood, side cable entry

Hood, top cable entry

HQ

500 V 16 A 8 + h
HQ8 B.106

250 V 10 A 17 + h
HQ17 B.108

690 V / 250 V 10 A / 40 A 4 + 2 + h
HQ4/2 B.110

Bulkhead housing

Bulkhead housing, angled

Base housing

Coupling housing

Cover

A.8

2864040000

Overview

Construction of heavy-duty connectors modular

Overview

Cable gland

A

Hood

Male Modular Insert Male frame
Female frame Female Modular Insert
Base housing Cable glands

2864040000

A.9

Overview

Overview of sizes 3, 4, 6, 8, 10, 12 modular

Overview

200 A

100 A

16 A

70 A

1.000 V

2.900 V

1.000 V

A

25 70 mm² 25 70 mm² 10 35 mm² 10 35 mm²

0.5 4 mm² 6 25 mm² 4 25 mm²

Hood, side cable entry

MHP 200 C.12

MHP 200 Axial screw
C.13

MHP 100 C.15

MHP 100 Axial screw
C.16

MHE 2 HV C.17

MHP 70 C.18

MHP 70 Axial screw
C.19

40 A 690 V 2.5 10 mm²

40 A 830 V 1.5 6 mm²

40 A 690 V 1.5 10 mm²

40 A 500 V 0.14 6 mm²

16 A 830 V 0.5 4 mm²

MHX 2 C.20

MHX 4P / MHX 4P PUSH IN C.11 und C.23

MHX 3 / MHX 3 PUSH IN C.12 + C.25

MHX 3/4 C.26

MHE 6P C.27

16 A 500 V 0.5 4 mm²

16 A 400 V 0.5 4 mm²

16 A 400 V 0.5 2.5 mm²

16 A 500 V 0.5 4 mm²

16 A

500 V

400 V

230 V

0.5 2.5 mm² 0.5 2.5 mm² 0.25 1.5 mm²

Hood, top cable entry

MHE 20 C.28

MHE 8 MHE 8 PUSH IN

C.29

C.30

MHE 6 MHE 6 PUSH IN

C.32

MHE 5 C.33

MHE 5L C.34

16 A

10 A

5 A

1.5 A

400 V

250 V

160 V

250 V

50 V

48 V

0.5 2.5 mm² 0.14 2.5 mm² 0.14 2.5 mm² 0.14 2.5 mm² 0.14 1.5 mm² 0.08 0.5 mm² 0.14 2.5 mm²

MHE 4(X) C.35

MHD 36 C.38

MHD 17 C.39

MHD 12 MHD 12 PUSH IN MGBIT 8

C.40

C.42

Bus module

Dummy module

RJ45 modules

Pneumatic modules

MCOAX 4 C.45

MEMC 2 C.43

MBUS 2 C.46

MDU C.47

MRJ45 C.63

MPN C.65

A.10

2864040000

Size
3 4 6 8 10
12
2864040000

Overview

MF 6B for 2 modules
C.8
MF 10B for 3 modules
C.9
MF 16B for 4 modules
C.10
MF 24B for 6 modules
C.11
2 x MF 16B for 8 modules
C.7

A
Bulkhead housing
Coupling housing
Base housing

2 x MF 24B
for 12 modules
C.7

A.11

Connection technologies
Wiring close to the application RockStar® always offers the right connection technology A

Overview

Spring connection with SNAP IN technology
The innovative SNAP IN technology is revolutionizing control cabinet construction. The direct plugging of flexible conductors without a wire end ferrule thereby reduces conductor preparation and wiring.
Connection principle: · Significant acceleration of installation and
maintenance processes in the field. · Tool-free, material- and time-saving, as crimping
on ferrules is no longer necessary · Simply insert the flexible stranded conductor into
the open connection point until it ,,clicks” · Secure connection that reliably withstands
even strong impacts and vibrations
Field of application: Wherever flexible conductors without ferrules are used, SNAP IN technology offers the decisive handling advantage. Especially in industries with an increased volume of signal cables.

Spring connection with PUSH IN technology
The PUSH IN spring connection with direct plug-in technology enables the fastest wiring process: The stripped or prepared conductor is simply inserted into the clamping point as far as it will go – and that`s it. Operating the release lever is only necessary for highly flexible stranded wires or to release the connection. The stainless steel spring guarantees a high contact force of the conductor on the tinned copper busbar. An enclosing stainless steel cage prevents settling in the contact area. Supporting the clamping force on plastic parts was deliberately omitted.
Connection principle: · Convenient, vibration-proof and gas-tight connection. · Fine-stranded conductors with crimped-on ferrules, solid
conductors or ultrasonically welded conductors simply inserted into the clamping point as far as it will go · Spring and conductor stop ensure optimum connection conditions and guidance of the screwdriver to release the conductor.
Field of application: The standard connector for applications in the field where fast wiring in combination with small dimensions is required and intuitive use is an advantage. Also in environmental conditions with strong vibration.

A.12

2864040000

Connection technologies

Overview

A

Spring connection with tension spring technology

Screw connection

The pretensioned tension spring made of highquality stainless and acid- resistant steel pulls the conductor against the galvanized copper busbar, creating a permanently good vibration-resistant connection. The spring is opened by means of a screwdriver. The conductor is pushed into the spring cage via the conductor insertion funnel. The conductor is clamped by removing the screwdriver. Low contact resistance and high corrosion resistance are achieved by the surface-treated busbar.

The simple handling makes the screw connection the universal screwed connection solution for all conductor types.

Connection principle: · Low contact resistance and high corrosion resistance. · Tension spring made of high-quality, rust- and acid-resistant
steel pulls the conductor against the tinned copper busbar · Insensitive to vibrations and high conductor pull-out forces

Connection principle: · The screw connection is the best known connection technology worldwide · The built-in wire protection spring protects the conductor from damage · Screw terminals are being replaced by PushIn terminals in many places

Field of application: For fast wiring with constant conductor clamping force, even in ambient conditions with strong vibration.

2864040000

A.13

Connection technologies
Wiring close to the application RockStar® always offers the right connection technology. A

Overview

TOP screw termination with pull effect
Whereas with the classic screw connection the screw is always arranged at right angles to the conductor outlet direction, the TOP connection allows operation from the conductor direction. The TOP connection thus enables the greatest possible packing density in the connection area. The ,,pull effect” ensures that when the conductor is connected, it is pulled into the clamping point and makes secure contact.

Crimp connection
The crimp connection technology was implemented in order to provide a cost- effective option for pre-assembly of connectors, even in very large quantities. The crimp contacts can therefore be terminated not only with hand tools, but also in very high quantities on the automatic crimping machine in production. The contacts then only have to be snapped into the housings provided. This connection technology meets the high requirements in railroad technology.

Connection principle: · Parallelism of conductor entry and screw actuation: Simple wiring,
for example, with small lateral distances in installation boxes. · The conductor is pressed directly against the busbar
via the hardened steel pressure clip · The high contact force guarantees a gas-tight connection.
Field of application: Housing designs or mounting conditions such as PCB inserts that do not allow right-angle screw actuation due to space constraints.

Connection principle: · Fast, fully automated pre-assembly of connectors possible · Durable, form-fit connection technology · Low contact resistance · Conductor connection is extremely resistant to
temperature fluctuations and vibration
Field of application: Applications where fully automated and factory-oriented processing steps are to be combined with field wiring. Also in environmental conditions with temperature fluctuations and strong vibration.

A.14

2864040000

Axial screw connection
This connection technology combines the advantages of screw and crimp connections. The stripped conductors are pushed axially into the contact. From the opposite side, a hexagon socket screw is turned axially into the conductor. The connection unit is space-saving and easy to handle. This technique is commonly used for larger cross-sections where space is limited at the same time. Conventional screw or tension clamp connections would be too large in these cases. The result is easy-to-assemble contacts with the same installation space as crimp contacts, but where, in contrast to crimp technology, the conductors can also be disconnected and reconnected without having to use a new contact. Connection principle: · Low space requirement of the contact · Easy handling: tool and conductor are kept in line during assembly · Three steps for a secure connection: strip conductor, insert stranded wire into contact chamber, screw on contact
Field of application: Applications wherever multi-core conductors with large cross-sections are used and simple connection technology that can also be disconnected again is required.
2864040000

Connection technologies
A
A.15

Overview

Connection technologies

The right connection for every application

Overview

A

An overview of the wire connection types for the fixed-pole connector inserts from Weidmüller

Products

Tension clamp PUSH IN connection SNAP IN connection Axial screw connection Screw connection Screw connection with

TOP-1.5k

Crimp connection

connection

wire protection mechanism connection

HDC HA (3 to 4-pole) HDC HA (10 to 48-pole)
HDC HE

HDC HEE

HDC HEEE

HDC HD

HDC HDD

HDC HVE

HDC HSB

HDC HQ

HDC S4

HDC S4/0

HDC S4/2

HDC S6/12

HDC S4/8

HDC S3/36

HDC S8/24

HDC S12/2

HDC S6/6

HDC S8/0

HDC HighPower 250 A

HDC HighPower 550 A

A.16

2864040000

Overview

A

2864040000

A.17

Crimp contacts

Overview

A

Whereas the contacts for screw, axial screw, tension clamp and PUSH IN connections are already built in, you can

Selection of silver or gold-plated contacts

choose the appropriate contact for a crimp connection.

When using plug-in connectors under standard conditions,

the resistance between the contacts has little effect. Even

heavily corroded silver-coated contact pins and sockets do

not exhibit any contact problems.

The situation is different where there are very small currents in extreme applications such as those in electroplating shops, tunnels or in cellulose processing. The silver oxide layer on the surface of the contacts forms an electrical resistance with capacitive, inductive and ohmic components. As a result, the original signal is distorted so much that the recipient is unable to detect it properly and interprets it incorrectly. This results in faults and indirectly, to damage to machines and processes. Gold-plated contacts should be used in such cases.

The heart of a connector is its contacts. They make up the actual connection between two conductors. Two types of contacts make this possible: pins and sockets (male and female). The pin conducts the electrical current on its outer surface and is introduced into the socket, which conducts the electrical current on its inner surface. Heavyduty connectors have copper alloy contacts and the contact surfaces are plated with gold or silver: silver improves conductivity, gold is corrosion-proof.
Crimp contacts are available in turned, solid form.

The rule of thumb is: use gold-coated contacts for currents < 5 mA and voltages of up to 5 V.
6LOEHU

9

*ROG

P$

A.18

2864040000

Crimp contacts

Overview of crimp contacts

Article COAX contacts MBUS contacts HD-, HDD contacts
HE, HEE, thermal contacts Constantan and Iron HX-contacts CM-3 contacts MHP 70 MHP 100 MHP 200 HP contacts

Properties Rated current: Surface finish:
Rated current: Cross-section: Surface finish:
Rated current: Cross-section: Surface finish:
Rated current: Cross-section: Surface finish:
Rated current: Cross-section: Surface finish:
Rated current: Cross-section: Surface finish:
Rated current: Cross-section: Surface finish:
Rated current: Cross-section: Surface finish:
Rated current: Cross-section: Surface finish:
Rated current: Cross-section: Surface finish:

1.5 A gold-plated
0.5 – 4.0 A 0.50 – 1.00 mm² AWG 26 – 18 gold-plated
10 A 0.14 2.50 mm2 AWG: 26 14 gold-plated silver-plated
16 A 0.5 4.00 mm2 AWG: 20 12 gold-plated silver-plated Constantan
40 A 1.5 6.00 mm2 AWG: 16 10 silver-plated
57 A 1.5 10.00 mm2 AWG: 16 7 silver-plated
70 A 6 25 mm²
silver-plated
100 A 10 35 mm2 AWG: 8 2 silver-plated
200 A 25 70 mm²
silver-plated
250 A / 550 A 25 240 mm2
silver-plated

Usage ModuPlug COAX Module
A
ModuPlug field-attachable data connector Cat.5 and Cat.6
HD Series HDD Series
HA Series HE Series HEE Series HEEE Series HQ Series MixMate Series HQ Series MixMate Series
HighPower signal contacts
ModuPlug
ModuPlug
ModuPlug
HighPower Series

Overview

2864040000

A.19

Using wire-end ferrules

Overview

Type of connection Series

HA

A

Screw

Clamping range [mm2] Clamping range [AWG]

0.5 2.5 20 12

HE 0.5 2.5 20 14 (12)1)

HVE

HSB

0.5 2.5

20 14 (12)1)

Ferrules with collars

H0.5/14 H2.5/14

H0.5/14 H2.5/142)

H0.5/16 H2.5/16

H0.5/16 H2.5/162)

Ferrules without collars

H0.5/10 H2.5/10

Twin wire-end ferrules

H0.5/16.5 (ZH)

H0.5/18.5 (ZH)

H0.5/15 (ZH)

with collars

H0.5/18.5 (ZH)

H1.0/20 (ZH)3)

H0.5/16.5 (ZH)

H0.75/17 (ZH)

H1.5/20 (ZH)3)

H0.5/18.5 (ZH)

H1.0/20 (ZH)

H0.75/15 (ZH)

H1.5/20 (ZH)

H0.75/17 (ZH)

H1.0/15 (ZH)

H1.0/20 (ZH)

H1.5/16 (ZH)

H1.5/20 (ZH)

H2.5/18.5 (ZH)

Crimp tool

PZ42), PZ6, PZ6/5

PZ6 Hex2)

Screwdriver

SDK PH0

SD 0.5x 3.0

Tightening torque

0.5 Nm

Tension clamp Clamping range [mm2]

0.25 1.5

0.25 2.5

2.5 solid core

Clamping range [AWG]

24 144)

24 14

Ferrules with collars

H0.5/14 H1.5/144) H0.5/14 H2.5/142)

H0.5/14 H2.5/142)

H0.5/16 H1.5/164)

Ferrules without collars

H0.5/10 H1.5/104)

Twin wire-end ferrules

H0.5/15 (ZH)5) or6)

with collars

H0.75/15 (ZH)5) or6)

H1.0/15 (ZH)5) or6)

H1.5/16 (ZH)5) or6)

Crimp tool

PZ4, PZ6, PZ6/5

PZ47), PZ6, PZ6/5

Screwdriver

SD 0.5x 3.0

SD 0.6x 3.5

PUSH IN

Clamping range [mm2]

solid 0.5 4 mm2

flexible with ferrule

0.5 2.5 mm2

Clamping range [mm2]

20 12

Ferrules with collars

H0.5/14 H1.5/14

H0.5/16 H1.5/16

H0.75/18 H2.5/182)

Ferrules without collars

H0.5/10 H2.5/102)

H1.5/12 H2.5/122)

Twin wire-end ferrules

H0.5/18.4 ZH 500 V / 6 kV / 3

with collars

H1/20 ZH

400 V / 6 kV / 3

500 V / 6 kV / 3 only with protection degree of at least IP54

H1.5/20 ZH 400 V / 6 kV / 3

500 V / 6 kV / 3 only with protection degree of at least IP54

Ferrules crimped with

PZ4. PZ6. PZ6/5.

PZ6 Hex

PE contact

Clamping range [mm2]

0.5 4.0

0.5 4

0.5 2.5 flexible

Clamping range [AWG]

20 12

Ferrules with collars

H0.5/16 H2.5/16

H0.5/16 H4/16

Ferrules without collars

H0.5/10 H2.5/10

H0.5/10 H4/10

Ferrules crimped with

PZ4 2), PZ6, PZ6/5

PZ4, PZ6, PZ6/5,

PZ6 Hex

Screwdriver

PH 1

Tightening torque

1.2 Nm

Depending on the diameter of the insulation, the max. AWG wire may need to be pushed in with some force. 2) The 2.5mm2 wire must be inserted with some force. 3) When the rated voltage is reduced to 400 V / 6 kV / 3 or with a protection degree of at least IP54. 4) Only by tilting the screwdriver can the clamping point be opened all the way. 5) Wire-end ferrules may be used when the rated voltage is reduced to 400 V / 6 kV / 3.
When the protection degree is at least IP54, the creepage and clearance distances within the encapsulation may be rated for a lower pollution degree (DIN EN 61984). For this encapsulation, the use of wire-end ferrules is possible with 500 V / 6 kV / 3.
The PZ4 crimping tool should not be used with the max. wire size.

The connector inserts can be combined with wire-end ferrules in other ways depending on the available clamping range and the type of cable being used. We would be happy to take a look at the technical feasibility of your specific application.

A.20

2864040000

Tightening torques and screwing tools

Overview

Screw size M2.5

Connector type Signal contacts S 6/6

Dia. tightening torque in Nm 0.5 0.55

Recommended blade inserts and AF size for hexagon socket

SD 0.6 x 3.5 mm or PZ0

A

S 6/12

0.5 0.55

SD 0.6 x 3.5 mm or PZ0

M2.9 x 0.5

Fastening screws

HQ 4/2

0.8 (plastic) / 1.1 (metal)

SD 0.6 x 3.5 mm or PH0

HQ 8

0.8 (plastic) / 1.1 (metal)

SD 0.6 x 3.5 mm or PH0

HQ 17

0.8 (plastic) / 1.1 (metal)

SD 0.6 x 3.5 mm or PH0

M3

Contact screws

HA 3

0.5 0.55

SD 0.5 x 3.0 mm

HA 4

0.5 0.55

SD 0.5 x 3.0 mm

HA 10 to HA 48

0.5 0.55

SD 0.6 x 3.5 mm or PH0

HE

0.5 0.55

SD 0.6 x 3.5 mm or PZ0

HVE

0.5 0.55

SD 0.6 x 3.5 mm or PZ0

Signal contacts:

S 4/2

0.5 0.55

SD 0.6 x 3.5 mm or PZ0

S 4/8

0.5 0.55

SD 0.6 x 3.5 mm or PZ0

PE connection via female contact

S 4

0.5 0.8

SD 0.6 x 3.5 mm

ConCept modular frame, metal

0.5 0.55

SD 0.6 x 3.5 mm

PE terminal

HQ 5

0.5 0.55

SD 0.6 x 3.5 or 0.8 x 4 mm

HQ 7

0.5 0.55

SD 0.6 x 3.5 or 0.8 x 4 mm

Fastening screws

0.5 0.55

SD 0.6 x 3.5 mm or PZ0

Guide pin

0.5 0.55

SD 0.6 x 3.5 mm or PZ0

Guide bush

0.5 0.55

SD 0.6 x 3.5 mm or PZ0

Coding pins

0.5 0.55

SD 0.6 x 3.5 mm or PZ0

M4

Contact screws

HSB

1.2 1.5

SD 0.6 x 3.5 or 0.8 x 4 mm or PZ1

PE connection via male contact

S 4

0.5 0.8

SD 0.6 x 3.5 mm

ConCept modular frame, metal

1.2 1.5

SD 0.6 x 3.5 mm

PE terminal

HA

1.2 1.5

SD 0.6 x 3.5 or 0.8 x 4 mm or PH1

HE

1.2 1.5

SD 0.6 x 3.5 or 0.8 x 4 mm or PH1

HEE

1.2 1.5

SD 0.6 x 3.5 or 0.8 x 4 mm or PH1

HVE

1.2 1.5

SD 0.6 x 3.5 or 0.8 x 4 mm or PH1

HD

1.2 1.5

SD 0.6 x 3.5 or 0.8 x 4 mm or PZ1

HDD

1.2 1.5

SD 0.6 x 3.5 or 0.8 x 4 mm or PZ1

S 6/6 (for signal contacts)

1.2 1.5

0.8 x 4 mm or PZ1

ConCept modular frame, plastic

1.2 1.5

0.8 x 4 mm or PZ1

M5

PE terminal

HSB

2 2.5

SD 1 x 5.5 mm or PZ2

S 4/0 (Screw connection)

2 2.5

SD 1.2 x 6.5 mm or PH2

S 4/0 (Axial screw connection)

2 2.5

SD 0.8 x 4 mm or PZ2

S 4/2

2 2.5

SD 1.2 x 6.5 mm or PH2

S 4/8

2 2.5

SD 1.2 x 6.5 mm or PH2

S 6/12

2 2.5

SD 0.8 x 4 mm or PZ2

S 6/36

2 2.5

SD 1.2 x 6.5 mm or PH2

S 8/24

2 2.5

SD 1.2 x 6.5 mm or PH2

S 12/2

2 2.5

SD 1.2 x 6.5 mm or PH2

M6

Power contacts

S 4/0 (Screw connection)

1.2 (1.5 mm²) / 2 (2.5 mm²) / 3 (4 16 mm²)

SD 0.8 x 4 mm

S 4/2

1.2 (1.5 mm²) / 2 (2.5 mm²) / 3 (4 16 mm²)

SD 0.8 x 4 mm

S 4/8

1.2 (1.5 mm²) / 2 (2.5 mm²) / 3 (4 16 mm²)

SD 0.8 x 4 mm

M7 x 0.75

Power contacts

S 4

1.1 1.7

SW 2

S 6/6 (+ PE)

6 8

SW 4

M8 x 0.75

Power contacts

S 6/12

1.1 1.7

SW 2

S 8/0 (+ PE)

6 (10 16 mm²) / 7 (25 mm²)

SW 4

M10 x 1

Power contacts

S 4/0 (Axial connection)

2 3

SW 3

Increasing the tightening torque does not improve the contact resistance. The stated torque settings offer optimal mechanical, thermal and electrical conditions. Exceeding the recommended values may even damage the conductor and terminal.

2864040000

A.21

Torque housing

Overview

Series

A

IP 65

EMV / IP65 EMV / IP65 EMV / IP65 EMV / IP65

IP 68 IP 68 IP 68 IP 68

IP66 IP66 IP66 IP66

Size
Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Size 7 Size 8 Size 9 Size 10 Size 12
Size 3 Size 4 Size 6 Size 8
Size 1 Size 3 Size 6 Size 8
Size 1 Size 3 Size 6 Size 8
Size 3 Size 4 Size 6 Size 8

Version
Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment Attachment
Attachment Attachment Attachment Attachment
Attachment Attachment Attachment Attachment
Attachment/socket plug Attachment/socket plug Attachment/socket plug Attachment/socket plug
Flange-mounted housing Flange-mounted housing Flange-mounted housing Flange- mounted housing

Number of screws
2 4 4 4 4 4 4 4 4 4 4
4 4 4 4
2 4 4 4
2 2 2 2
2 2 2 2

Thread size
M 3 M 3 M 4 M 4 M 3 M 4 M 4 M 4 M 5 M 5 M 5
M 4 M 4 M 4 M 4
M 4 M 6 M 6 M 6
M 4 M 6 M 6 M 6
M 6 M 6 M 6 M 6

Recommended tightening torque
0.8 … 1.0 Nm 0.8 … 1.0 Nm 0.8 … 1.0 Nm 0.8 … 1.0 Nm 0.8 … 1.0 Nm 0.8 … 1.0 Nm 0.8 … 1.0 Nm 0.8 … 1.0 Nm
2.5 Nm 2.5 Nm 2.5 Nm
1.0 Nm 1.0 Nm 1.0 Nm 1.0 Nm
1.0 Nm 3.0 Nm 3.0 Nm 3.0 Nm
1.0 Nm 3.0 Nm 3.0 Nm 3.0 Nm
3 Nm 3 Nm 3 Nm 3 Nm

A.22

2864040000

Overview

A

2864040000

A.23

RockStar® Housing types

Overview

A

Housing IP65 / NEMA Type 4X

HQ Series Housings, IP65 / NEMA Type 4X

The housing and the interlock mechanism on a connector protect the contacts from exterior mechanical influences (ie. shock, contamination, dust, accidental touching, moisture penetration, water and liquids such as cleaning solvents, coolants and oils). The durable RockStar® housings are produced with the highest quality standards; they provide IP65 protection and are resistant to corrosion and impacts. All housings come standard with a stainless steel interlock. A special die-cast alloy and the multi-level surface finish combine to deliver the ultimate protection against extreme conditions and ensure that the housings keep their visual appeal.

The HQ connector series has a very compact housing with IP65 protection. It is available in either plastic or metal. The full industrial capability of these products makes them a perfect match for the main usage in materials handling applications. The HQ housing series is particularly important for connecting motor starters and frequency converters. It is also the ideal extension for setting up a decentralised power distribution system based on FieldPower®.

Applications · General mechanical engineering · Materials handling and factory construction · Packaging machines · Transport and traffic engineering · Energy technology · Lighting and stage equipment · Process engineering etc.
Features · Tightness at least IP65 to IEC 60529 · Tightness NEMA Type 12, 4X · Scratch-resistant, corrosion-proof, long-lasting
Design · Cast aluminium alloy · Multistage surface coating · Colour: grey, similar to RAL 9006 · 3 versions, standard, high and XXL · 11 sizes
Interlock system · Clamp lock in different versions · rustproof stainless steel

Applications · General machine construction · Materials handling and factory construction · Decentralised automation etc.
Features · Tightness: at least IP65, acc. to IEC 60529 · Tightness: NEMA Type 12, 4X · Complies with VDE and ISO 23570 (DESINA) · Scratch-proof, corrosion resistant and durable
Design · Plastic housing: polycarbonate, glass-fibre reinforced;
Colour: grey, similar to RAL 7032 · Metal housing:
die-cast zinc, nickel-plated, multi-level surface coating, EMC properties · Cable outlet is straight or angled
Interlock system · Clamp interlock made from rust-free stainless steel

A.24

2864040000

RockStar® Housing types

Overview

IP65 EMC housing

Housing IP68

A

In todays industrial environment, machines, plant and devices are becoming more and more complex. At the same time, automation is also on the rise. Lots of sensors and actuators are controlled to transmit or receive sensitive signals. And whats more, reliability and availability are becoming increasingly important quality features of machines and devices. This means that they need to be optimally designed in terms of electromagnetic compatibility (EMC).

The IP68 housings have been developed for use under extreme environmental conditions. The high degree of protection (IP68 and IP69K) and the excellent resistance to vibration and shock guarantee fail-safe operation when heavy- duty connectors are used in vehicles and under tough climatic conditions. If you want to protect your delicate interfaces from EMC emissions, these connectors are the right choice for you.

Applications · Machine construction · Wind energy · Transportation
Features · Labyrinth structure on the housing · FPM seal material · Conductive surface · O-ring seal · IP65 protection class acc. to 60529 · Scratch-proof, corrosion resistant and durable
Design · Die-cast aluminium, resistant to sea water · Multi-level surface coating · Colour: black, similar to RAL 9005 · Four sizes · Cable outlet is straight or lateral
Interlock system · Removable clamp lock in different versions · Clamp system made of polyamide with internal stainless
steel spring

Applications · Transport and traffic engineering · Energy technology · Applications with extreme protection class requirements
Features · Labyrinth structure on the housing · Silicone sealing material · Conductive surface · O-ring seal · Tightness IP68 / 5 bar to IEC 60529 · IP69K impermeability according to DIN 40050-9 · Scratch-proof, corrosion resistant, impact resistant and
durable
Design · Cast aluminium alloy · Multistage surface coating · Optimised construction for high impact resistance and
EMC · Colour: black RAL 9005 · 5 sizes; size 8 also in XXL
Interlock system · Screw cap with internal/external hex drive

2864040000

A.25

RockStar® Housing types

Overview

A

Flange-mounted housing IP66

Our flange-mounted housings made of plastic have a built-in cable gland and a screw interlock. They seal directly onto the panel wall and can therefore be used without an attachment housing. The housings are impressive with their low weight and optimal protection against contamination, water and vibrations.

Applications: · Machinery and plant engineering · Automotive industry · Panel building · Wind power plants
Features: · Impermeability IP66/67 acc. to IEC 60529 · Impermeability NEMA type 12, 4X · Resistance against impacts acc. to DIN EN 50102 · Robust, durable, corrosion resistant
Design · Plastic housing made of polyamide · Colour: black · Four sizes · Cable outlet is straight or angled
Interlock system · Screw connection with hexagon socket · Material: stainless steel

A.26

2864040000

Overview

A

2864040000

A.27

Locking systems

Overview

A

One longitudinal locking clamp on housing bottom

One central locking clamp on housing top

· Manual operation no tools required · 2 locking points along the longitudinal axis · Good for lengthwise alignment · Interlock system made from rust-free stainless steel

· Manual operation no tools required · 2 locking points along the transverse axis · Easily accessible from above where space is limited · Made from rust- free stainless steel

Two transverse locking clamps on housing bottom

Screw fastening

· Manual operation no tools required · 4 locking points good sealing effect · Easily accessible when the cable inlet is in the plugging
direction · Good for aligning side by side · Made of plastic and rust-free stainless steel

· Uses internal/external hex drive · Most effective seal · The two interlock points are arranged diagonally · Easily accessible when space is tight · Screws made from rust-free stainless steel

Two transverse locking clamps on housing top

· Manual operation no tools required · 4 locking points good sealing effect · Easily accessible when the cable inlet is in the plugging
direction · Good for aligning side by side · Interlock system made from rust- free stainless steel

A.28

2864040000

Part codes for housings IP65

Part codes

Overview

HDC =Name of product line

A

Height

Design

A=Bulkhead housing D=cover E=screw-in housing K =coupling housing S=base housing T=Hood

D=with cover S=side cable entry O=top cable entry W=angled

BO = transverse clamp on top BU = transverse clamp on bottom LU = longitudinal clamp ZO = central clamp

Number of cable entries and thread size

G = with thread S = with sleev

EMC = EMC = EMC version WMP = Flange-mounted housing,
plastic

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

HDC

40D

TSLU

1PG13

EMC

HDC

40D

ADZO

1

M6 3 G

HDC

06B

A

LU

HDC

32A

ADZO

2864040000

A.29

Part codes

Part codes for covers

Overview

A

HDC=Name of product line

Height

B = Design

D = Cover

M = with Gasket O = without Gasket

Gasket

L = End locking Q = Side locking

No.

BO = Bolt LB = Longitudinal clamp QB = Transversal clamp

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

HDC

04A

DMD L

2BO

HDC

10A

DODL

1LB

HDC

10B

DMD Q

2QB

A.30

2864040000

Part codes for housings IP68

Part codes

Overview

HDC = Name of product line

A

IP68 = Name of product series

06B = HDC size 10B 16B 24B

Version: SS = Base housing AS = Bulkhead housing AWS = Bulkhead housing,
angled ADS = Adapter to mount
bulkhead housing at an
angle TOS = Plug housing, cable
outlet at top TSS = Plug housing, cable
outlet sideways FRAME = Counter-frame COVER = Cover

Number and size of the cable entry holes

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

HDC

I P68

06B

SS

1M2 0

2864040000

A.31

Panel cut-out

Panel cut-out Housings IP65

Overview

Size
A

Designation

BG1 04A/07A

BG2 10A

BG3 06B

4.5

Ø

52.2

70

BG4 10B

Ø 4.5

65.2

83

BG5 16A

BG6 16B

4.5 Ø

85.5

103

A.32

32

35

42 48.4

Size

Designation

BG7 32A

4.5

Ø

74.2

92

BG8 24B

4.5 Ø

112.2

130

35

32

76.6

65

BG9 48A

5.5

Ø

88

110

76.6

65

BG10 32B

5.5

Ø

88

110

80.5

70

BG12 48B

6.5

Ø

116

148

AWLU/SLU

HQ

Ø 4.5

26 38

24

ALU

Ø 4.5

27 32.2

22.7

13.4

2864040000

Panel cut-out Housings IP68

Size

Designation

BG1 04A BG1 04A AWS

41
40 Ø 6.5 Ø

Ø 6.5

BG3 06B
48 70

Ø 6.5

BG4 10B
60 83

BG6 16B

6.5

Ø

82

103

Ø 6.5

BG8 24B BG8 HP 24B
108 130
2864040000

41

32

32 32

32

35

Panel cut-out

XXL Housings in IP68

32 35
Overview

Size

Designation

A

BG8 HB24

6.5

Ø

116

130

A.33

Electrical data

Overview

A

Design of clearances and creepage distances in electrical equipment

General

Since April 2003, the rules of DIN EN 60664-1 / 11.03 in conjunction with DIN 61984 / 09.02 apply to the dimensioning of clearances and creepage distances.

The design data resulting from these provisions is if applicable specified in this catalogue for each product.

For the design of clearances and creepage distances, application of the regulations for insulation coordination produces the following interrelationships:

Clearances

Clearances are rated in accordance with the following factors:

· Anticipated surge: rated impulse withstand voltage
· Used surge protection precaution
· Measures to prevent pollution: pollution severity

Creepage distances
Creepage distances are rated in accordance with the following factors: · Planned
rated voltage · Insulation materials used:
insulation group · Measures to prevent pollution:
pollution severity

Slots are taken into account when measuring creepage distances if their minimum width x is dimensioned according to the following table:

Pollution severity
1 2 3 4

Minimum width x in mm 0.25 1.0 1.5 2.5

If the associated clearance in air is less than 3 mm, the minimum slot width can be reduced to of the clearance.

A.34

2864040000

Electrical data

Overview

Influencing factors:

A

Rated impulse withstand voltage Surge category II

Surge category IV

The rated impulse withstand voltage is Equipment to be connected to the

Equiment for use at or in the proximity

derived from:

permanent electrical installation of a

of the incoming supply point of the

· Phase-to-earth voltage (the

building e.g. household appliances,

electrical installations of buildings

nominal voltage of the network,

portable tools and similar loads.

upstream of the main distribution

taking all networks into account)

board e.g. electricity meters, circuit-

· Surge category

Surge category III

breakers and ripple control units.

Equipment that is part of the

The surge categories are defined

permanent electrical installation and

in accordance with international

other equipment where a higher

Pollution severity categories:

standard DIN EN 60664-1 (for

degree of availability is expected e.g.

electrical equipment fed directly from distribution boards, circuit-breakers,

Pollution severity category 1

the low voltage network):

wiring systems (IEV 826-06-01,

No pollution, or only dry, non-

including cables, busbars, junction

conductive pollution that has no

Surge category I

boxes, switches, power sockets) in the influence.

Equipment that is intended to be

permanent installation, and equipment

connected to the permanent electrical for industrial use and some other

Pollution severity category 2

installation of a building. Measures to equipment, e.g. stationary motors

Non-conductive pollution only;

limit transient surges to the specific

with permanent connections to the

occasional condensation may cause

level are taken outside the equipment, permanent installation.

temporary conductivity.

either in the permanent installation or

between the permanent installation

Pollution severity category 3

and the equipment.

Conductive pollution, or dry, non-

conductive pollution that is liable

to be rendered conductive through

condensation.

Table 1: Three-phase 4 or 3-conductor a.c. systems

Nominal voltage of power supply systems
V 60 110 120 127 150 208 220 230 240 300 380 400 415 440 480 500 575 600 660 690 720 830 960 1,000

For conductor-cond. insulat. all Systems
V 63

For conductor-earth isolation

3-phase 4-conductor systems 3-phase 4-conductor systems

with earthed neutral cond.

unearthed or cond. earthed

V

32

63

125

80

125

160

200

125

200

250

160

250

320

400

250

400

500

250

500

320

500

630

400

630

400

630

800

500

800

1,000

630

1,000

Pollution severity category 4 Contamination results in constant conductivity, e.g. caused by conductive dust, rain or snow.
The dimensioning of clearances and creepage distances, and hence the rating data for electromechanical products (terminals, terminal strips, PCB terminals and plug-in connectors) is based on pollution severity 3 and surge category III, taking account of all network types.

2864040000

A.35

Electrical data

Overview

A

Design of clearances and creepage distances in electrical equipment, influencing factors:

Rated voltage

The rated voltage is derived from the nominal voltage of the power supply and the corresponding network type.

Single-phase 2- or 3-wire AC or DC systems

Rated voltage of the power supply (mains) *)

For insulation phase-to-phase 1)
All systems

Voltages for table 4 For insulation phase-to-earth 1)
3-wire systems neutr. point earthing

V

12.5

24/25

25

30

32

42/48/50**)

50

60

63

30 60

63

32

100**)

100

110/120

125

150**)

160

220

250

110 220

250

125

120 240

300**)

320

220 440

500

250

600**)

630

480 960

1,000

500

1,000**)

1,000

3-phase 3- or 4-wire AC systems

Rated voltage of the power supply (mains) *)

For insulation phase-to-phase
All systems

V 60 110/120/127 150) 208 220/230/240 300) 380/400/415 440 480/500 575 600) 660/690 720/830 960 1,000)

V 63 125 160 200 250 320 400 500 500 630 630 630 800 1,000 1,000

Voltages for table 4 For insulation phase-to-earth

3-phase 4-wire systems with earthed neutral
wire2)

3-phase 3-wire systems unearthed1) or phase-earthed

V

32

63

80

125

160

125

200

160

250

320

250

400

250

500

320

500

400

630

400

630

500

800

630

1,000

Phase-to-earth insulation levels for unearthed or impedance-earthed systems are equal to those of phase-to-phase because the operating voltage to earth of any phase can, in practice, reach full phase-to-phase voltage. This is because the actual voltage to earth is determined by the insulation resistance and capacitive reactance of each phase to earth; thus, a low (but acceptable) insulation resistance of one phase can earth it and raise the other two to full phase-to-phase voltage to earth.
For electrical equipment for use in both 3-phase 4-wire and 3-phase 3-wire supplies, earthed and unearthed, use the values for 3-wire systems only. *) It is assumed that the rated voltage of the electrical equipment is not lower than the nominal voltage of the power supply. ) Because of the common changes, the meaning of the symbol has not been used in table 1; i.e. the / symbol indicates a 4-wire 3-phase distribution system. The lower value is the phase-to-neutral voltage, while the higher value is the phase-to-phase voltage.
Where only one value is indicated, it refers to 3-wire 3-phase systems and specifies the value phase-to-phase. The values given in table 1 are still taken into account in tables 3a and 3b by the ** symbol.

Insulating material
The insulating materials are subdivided into four groups according to their CTI (Comparative Tracking Index):

Insulating material I II III a III b

600 CTI 400 CTI < 600 175 CTI < 400 100 CTI < 175

The comparative tracking index must be determined according to DIN IEC 112/VDE 0303 part 1 on the basis of specially prepared samples with test solution A.

A.36

2864040000

Electrical data

Overview

The derating curve shows which currents may flow continuously

Base curve

Derating curve

A

and simultaneously via all possible connections when the component

upper limit temperature of component

is subjected to various ambient

temperatures below its upper limit

temperature.

The upper limit temperature of a component is the rated value determined by the materials used. The total of the ambient temperature plus the temperature rise caused by the current load (power loss at contact resistance) may not exceed the upper limit temperature of the component, otherwise it will be damaged or even completely ruined. The current-carrying capacity is hence not a constant value, but rather decreases as the component ambient temperature increases. Furthermore, the current-carrying capacity is influenced by the geometry of the component, the number of poles and the conductor(s) connected to it.

tg = upper limit temperature of component tu = ambient temperature In = current

tg = upper limit temperature of component tu = ambient temperature In = current a = Base curve b = Reduced base curve
(derating curve)

The current-carrying capacity is determined empirically according to DIN IEC 60512-3. To do this, the resulting component temperatures tb1, tb2 … and the ambient temperatures tu1, tu2 are measured for three different currents I1, I2, I3 …. The values are entered on a graph with a system of linear coordinates to illustrate the relationships between the currents, the ambient temperatures and the temperature rise in the component.

The loading currents are plotted on the y-axis, the component ambient temperatures on the x-axis. A line drawn perpendicular to the x-axis at the upper limit temperature tg of the component completes the system of coordinates. The associated average values of the temperature rise in the component, t1 = tb1 tu1, t2 = tb2 tu2, … are plotted for every current I1, I2, … to the left of the perpendicular line. The points generated in this way are joined to form a roughly parabolic curve.

permissible contact resistances and the measuring uncertainties in the temperature measurements are taken into account in such a way that they are suitable for practical applications, as experience has shown. If the derating curve exceeds the currents in the low ambient temperature zone, which is given by the current-carrying capacity of the conductor crosssections to be connected, then the derating curve should be limited to the smaller current in this zone.

As it is practically impossible to choose components with the maximum permissible contact resistances for the measurements, the base curve must be reduced. Reducing the currents to 80 percent results in the “derating curve” in which the maximum

2864040000

A.37

Electromagnetic compatibility (EMC)

Overview

A

Many interfaces require the use of a connector that is EMC-compliant.

Testing methods

The method applied does not use the normative tri-axial

What is meant by the phrase EMC-compliant?

measuring platform, but instead uses an aluminium plate

(with dimensions 500 x 380 x 10 mm). This plate serves

Electro-magnetic compatibility (EMC) refers to the

as the test’s reference earth. HF sockets (N-standard) are

ability of electrical equipment to function satisfactorily

mounted on two standing angular panels and are used to

in its electromagnetic environment without introducing

connect the measuring device. The flange along with the

intolerable electromagnetic disturbances to anything in that plug are mounted to one of the angular panels.

environment.

(DIN VDE 0870). An electrical component or electrical

The limit value of the shield attenuation Sa is

equipment is considered to be compatible when their

f < 1 MHz: 60 dB

emissions and sensitivity levels are within a tolerable range 1 MHz < f < 100 MHz: 60 30 dB with15 dB per decreasing

(i.e., when there is sufficient interference immunity).

decade f = 100 MHz: 30 dB

The basics

There are several types of measurements that can be used to determine the effectiveness of a cable shield. The method used here is the KS 04 B measurement from VG 95 373-41 “Electromagnetic compatibility of devices methods for measuring shielded cable and shielded protective cable hoses”. This method enables the quality of the shield to be evaluated. It also assesses the influence of the contact points of the shielding braid as well as the male and female plug components. A standardised test cable with a length of one metre is used. This, and the fact that this measurement is carried out in a 50-ohm system which does not take the actual line impedance into account, leads to characteristic resonance effects. This means that this measurement process only delivers meaningful results up to a frequency of 30 to 100 MHz. It is, however, well suited for evaluating and comparing the effectiveness of various shielding and shieldcontacting methods. It does not deliver an absolute value that would enable the limiting of voltages coupled in a cable, using an imposed HF electromagnetic field. The user should always consider the measurement results relative to the laboratory operational situation. Your actual, real-world shield attenuation values will normally be less than the values achieved in the lab because of different cable lengths, impedance behaviour and non-optimal earthing.

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According to VG 95373-41, a frequency range up to 30 MHz is specified for the measurement process. However the range can be extended to about 100 MHz for information purposes. The insertion loss as of the test object is determined by the relationship between the voltage on the interior wire and the supplied voltage. The VG95373-41 also refers to the insertion loss as the shield attenuation factor. The relationship between insertion loss as and coupling resistance Zk is characterised as follows:

Insertion loss: as 20 lg 50 / | Zk | in dB Coupling resistance: Zk 50 x 10 as / 20 in
According to VG 95373-41, this relationship has sufficient precision when Zk < 500 m.

A.38

2864040000

Electromagnetic compatibility (EMC)

Overview

In order to test plug-in connectors, a reference shield cable is used that is separated in the middle. The cable can be connected with a corresponding connector pair and measured as described above. In order to evaluate the shield (the resistance between the cable shield and the reference earth), the connector frame and its reference earth are mounted directly to the cover of the testing equipment.

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Housing must have very good EMC characteristics in order to meet these requirements.
Weidmüller has designed the RockStar® IP68 housing with built-in features that ensure outstanding EMC and resistance to interference.

The bulkhead or base housing, combined with the plug housing, produces a labyrinth structure which ensures high EMC shield attenuation. In addition to providing the required EMC protection, this housing series features IP68/IP69K protection and excellent resistance to impacts and vibration. This combination of features permits the RockStar® IP68 housing to be used anywhere.

Mounting screw

Upper part of housing (plug)

Seal Circumferential O-ring seal

Housing base part (Bulkhead-base housing)

2864040000

A.39

Electromagnetic compatibility (EMC)

Overview

A

The requirements for an EMC-compliant interface stipulate that the interference immunity level or shield attenuation

potential should be rated high enough so that the

electromagnetic fields in the vicinity of the transmitted

signals cannot exert influence within the connector. The

capacity for active interference must be low enough to

ensure that surrounding devices or components are not

affected by interference. The following diagrams illustrate the

insertion loss and the coupling impedance for the adjacent

housing.

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A.40

HDC IP68 16B TSS 1M50
2864040000

Classes of protection

IP classes of protection to IEC 60529

P
Overview

Example: I P 6 5

The class of protection is indicated by a code consisting of the two letters IP and two digits representing the class of

2nd digit: protection from liquids

A

protection.

1st digit: protection from solid bodies

Protection against intrusion of external particle matter (1st digit)
Digit

Protection against penetration of liquids (2nd digit)
Digit

0

No protection

0

No protection

Protection against ingress of large solid bodies

1

with diameter > 50 mm. (Protection to prevent dangerous parts being touched with the back of

1

the hand.)

Protection against ingress of large solid bodies with

2

diameter > 12.5 mm. (Protection to prevent dangerous parts

2

being touched with the fingers.)

Protection against ingress of large solid bodies

3

with diameter > 2.5 mm. (Protection to prevent

3

dangerous parts being touched with a tool.)

PP

Protection against ingress of large solid bodies with

4

diameter > 1 mm. (Protection to prevent dangerous parts being

4

touched with a piece of wire.)

PP

5

Protection against harmful deposits of dust, which cannot enter in an amount sufficient to interfere with satisfactory operation.

5

Protection against drops of condensed water falling vertically.
Protection against drops of liquid falling at an angle of 15° with respect to the vertical.
Protection against drops of liquid falling at an angle of 60° with respect to the vertical.
Protection against liquids splashed from any direction.
Protection against water jets projected by a nozzle from any direction.

6

Complete protection against ingress of dust.

6

Protection against water from heavy sea on ships’ decks.

7

Protection against immersion in water under defined conditions of pressure and time.

Protection against indefinite immersion in water under defined

8

conditions of pressure (which must be agreed between manufacturer and user and must be more adverse than

number 7).

2864040000

A.41

Classes of protection

Class of protection to NEMA

Overview

A

National Electrical Manufacturers Association NEMA 250-1991

Digit

Typ 1

Housing primarily for use in inside rooms. Protects from penetration of solid bodies.

Digit
Typ 12

Typ 2

Housing primarily for use in inside rooms. Protects from penetration of solid bodies and water.

Typ 13

Typ 3

Housing primarily for outdoor use. Protection against penetration by rainfall and dust as well as damage due to ice formation.

Typ 3R Typ 3S Typ 4 Typ 4X Typ 6

Housing primarily for outdoor use. Protection against rain and snow as damage due to ice-formation.
Housing primarily for outdoor use. Protection against rain, snow and foreign bodies. External mechanisms can be operated despite ice accumulation.
Housing for inside and outside rooms. Protects from rain, foreign bodies, water spray and water jets as well as damage through ice formation on the outside of the housing.
Housing for inside and outside rooms. Protects from corrosion, rain, foreign bodies, water spray and water jets as well as damage through ice formation on the outside of the housing.
Housing for inside and outside rooms. Protects from water jets as well as penetration of water when submerged; protects from damage through ice formation on the outside of the housing.

Housing for use in inside rooms. Protects from dust deposits and non-corrosive dripping liquids.
Housing for use in inside rooms. Protects from dust deposits, water spray, oil and non-corrosive coolants.

A.42

2864040000

Chemical resistance

Chemical resistance of inserts (material PC, 20 % GF)

Acetone

Ammonia, aqueous

Petrol

Benzine

Diesel oil

Acetic acid, concentrated

Aqueous potassium hydroxide

Methanol

Engine oil

Alkaline solution, diluted

Chlorinated hydrocarbons

Use in open air

+ resistant partially resistant

Chemical resistance of inserts (material PA6.6, 20 % GF)

Acetone

Ammonia, aqueous

Benzine

Diesel oil

Acetic acid, concentrated

Aqueous potassium hydroxide

Methanol

Engine oil

Alkaline solution, diluted

Chlorinated hydrocarbons

Use in open air

+ resistant partially resistant

Chemical resistance of FKM seal

Acetone

o

Diesel oil

Ethyl alcohol

Hydraulic oil

Acids

o

Benzine

Water

UV

Ozone

+ resistant o not resistant

2864040000

Chemical resistance

Overview

Chemical resistance of standard housing seal (material NBR)

A

Acetone

Drilling oil

Diesel oil

Ethyl alcohol

Gear oil

Hydraulic oil

Cooling lubricant

Petrol

Sweat

High-octane petrol

Water

UV

o

Ozone

o

+ resistant partially resistant o not resistant

Chemical resistance of silicone seal housing IP68

Acetone

Diesel oil

o

Ethyl alcohol

Gear oil

Hydraulic oil

Petrol

o

Sweat

High-octane petrol

o

Water

UV

Ozone

+ resistant partially resistant o not resistant

A.43

Safety information and standards

Overview

A

Please note the following safety information:

· Never plug or unplug connectors under load or during

operations.

· We can only guarantee the technical and electro-technical

characteristics promised in this catalogue if all the

components were supplied by Weidmüller.

The following standards apply in the vicinity of heavy-duty connectors:

· DIN EN 60664-1 or IEC 60664-1: Insulation coordination for equipment within low-voltage systems; principles, requirements and tests (replaces DIN VDE 0110-1)

· DIN EN 61984 or IEC 61984: Plug-in connectors safety requirements and tests

· DIN EN 175301-801: Detail Specification: High-density rectangular plug-in connectors, round removable crimp contacts; (replaces DIN 43652)

· DIN EN 60352 or IEC 60352: Solderless connections

· DIN EN 60529 or IEC 60529: Classes of protection provided by enclosures (IP code)

· DIN VDE 0870: Electromagnetic influence

· DIN EN 60999-1: Connecting devices, safety requirements for screw terminal connections and screwless terminal connections for electrical copper conductors

· DIN 40050-9: Road vehicles; classes of protection (IP-code)

A.44

2864040000

RockStar® inserts

Introduction
HA series 250 V 16 A 3 48 poles
HE series 500 V 24 A 6 48 poles
HEE series 500 V 16 A 10 64 poles
HEEE series 500 V 16 A 40 64 poles
HD series 250 V 10 A 7 128 poles
HDD series 250 V 10 A 24 216 poles
HVE series 830 V 20 A 3 + 2; 6 + 2; 10 + 2 poles
HSB series 400 V 35 A 6 12 poles
HQ series 400 V / 690 V 16 A, 10/40 A 4/2, 5, 7, 8, 12, 17 poles
MixMate series 1,000 V / 690 V 100 A 4, 4/0, 4/2, 4/8, 6/6, 6/12, 6/36, 8/0, 8/24, 12/2 poles

2864040000

Contents

RockStar®®inEisnerstästze

B.2

B.4

B

B.18

B.32

B.44

B.50

B.70

B.84

B.92

B.98

B.112

B.1

Introduction

RockStar®®inEisnerstästze

Fixed pole RockStar® inserts Flexible. Compact. High performance.

Rely on real RockStars when choosing your connectors. Our broad portfolio

of heavy-duty connectors offers the right solution for all requirements for the

transmission of energy, signals, and data outside the control cabinet. At the heart

B

of our RockStar® connectors are the inserts. No matter which interface you want to implement, the nine series in up to 12 sizes ensure reliable electrical function.

The RockStar® inserts are made from glass-fibre-reinforced polycarbonate. This material is distinguished by its low water absorption and the high levels of dimensional stability made possible by the added glass fibres. So our rugged RockStar® inserts are the ideal choice for solutions of up to 216 poles and a maximum of 110 A / 1,000 V.

Fast wiring. But safe. Choose from all common connection technologies including the PUSH IN direct plug-in technology and the brand new SNAP IN connection. The SNAP IN principle is particularly easy to use:: The stripped conductor is inserted directly into open connection points and the snap connection snaps into place with a click.

B.2

2864040000

Consistency One plastic material with all approvals. This expands your range of choices. It also helps you to have simple documentation and reliable planning processes.

Introduction
B

RockStar®®inEisnerstästze

Suitable Always according to your needs: including a space-saving combination of power and signals in one connector.

2864040000

B.3

RockStar®®inEisnerstästze

HA series
HA series
Compact: Our space-saving miracle among the fixed-pole inserts accommodates up to 48 contacts in suitable IP65 housings due to its particularly slim design.
B

Technical data
Standards/approvals Standards
Approvals Inserts No. of poles Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity Insulation resistance Material
Temperature range Flammability to UL 94 Mechanical service life
Plugging cycles Ag-Surface Plugging cycles Au-Surface Contact resistance Crimp connection Screw connection, Tension clamp connection Contacts/Material Sockets and plug-in contact Surface Clamping unit/Screw connection Clamping range/Stripping length Crimp connection* Screw connection Tension clamp connection Clamping torque Screw connection SD blades Screw connection Tension clamp connection PE connection Clamping range solid/stranded flexible/flexible with
wire end ferrule, DIN 46228 pt. 1 AWG conductor Stripping length Clamping torque Blade dimensions

DIN EN 61984 DIN EN 60664-1 UL/CSA**
3, 4, 10, 16, 32, 48 250 V (400 V – HA3, HA4) 600 V 16 A 4 kV 3 (320 V / 4 kV / 2) (HA10,16, 32, 48) 1010 Glass-fibre reinforced PC (in UL list and approved for railway applications) 40 °C to +125 °C V-0
500 500
2 m 2 m
Copper alloy Passivated silver, or gold-plated Copper alloy/Passivated silver
0.5 2.5 mm² (AWG 20 14) / 7.5 mm 0.5 2.5 mm² (AWG 20 14) / 9 mm*** 0.25 2.5 mm² (AWG 24 14) / 8 mm
0.5 0.55 Nm
0.6 x 3.5 or PZ0 0.5 x 3 or 0.6 x 3.5
0.5 2.5 mm² 0.5 2.5 mm² / 0.5 2.5 mm²
0.5 2.5 mm² / 0.5 2.5 mm² AWG 20 14 10 mm 1.2 1.5 Nm SD 0.8 x 4 mm or PZ1

Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!

Crimping with flexible conductors ** For screw and crimp connections *** Stripping length of 15 mm for the 3- and 4-pole HA

B.4

2864040000

HA series

RockStar®®inEisnerstästze

Overview

B

Size Rated voltage Rated current

No. of poles

Tension clamp connection

TOP

Screw conn. with wire Crimp PUSH IN Page

connection

guard spring

connection connection

1

400 V

16 A

3 + h

·

B.6

1

400 V

16 A

4 + h

·

B.8

2

250 V

16 A

10 + h

·

B.10

5

250 V

16 A

16 + h

·

B.12

7

250 V

16 A

32 + h

·

B.14

9

250 V

48 + h

·

B.16

2864040000

B.5

HA series

RockStar® inserts
Load current [A]

400 V, 16A, size 1 3 + h

HDC HA 3 / H07V-K2,5
40

35

30

Conductor rated current to IEC 60947-7-1

25

20

15

10

5

0

20 40 60

80 100 120 140

Ambient temperature [°C]

B

Male

Female

Installation cut-out

h

Ordering data
Type of connection Screw connection

Type

Qty. Order No.

HDC HA 3 MS

1 1498100000

Ordering data
Type of connection Screw connection

Type

Qty. Order No.

HDC HA 3 FS

1 1498200000

B.6

2864040000

HA series

E
E
RockStar® inserts

Housing selection RockStar® IP65 Size 1

For additional housings, refer to Chapter D for IP65 / Chapter F for IP68 EMC

Hood

Plug housing, cable entry sideways

Material: diecast aluminium

a

Version

Cover

b (mm) Type

Order No.

M 20 w. thread

49.2 HDC 04A TWLU 1M20G

1788810000

D

Plug housing, cable entry at top

Material: diecast aluminium

B

a

Version

Cover

b (mm) Type

Order No.

M 20 w. thread

D

50

HDC 04A TOLU 1M20G

1788820000

Base
Bulkhead housing
Base housing

Material: diecast aluminium

Version Side-locking

Cover

b (mm) Type 23 HDC 04A ALU

Order No. 1497600000

Material: diecast aluminium

a

Version

Cover

M 20 Side-locking

b (mm) Type 41.5 HDC 04A SLU 1M20G

Order No. 1788830000

E

Coupling housing

Material: diecast aluminium

a

Version

Cover

b (mm) Type

Order No.

M 20 w. thread

53.5 HDC 04A KOLU 1M20G

1788840000

Screw mounting housing Cover

Material: diecast aluminium

a

Version

M 20 w. thread

Cover

b (mm) Type

54

HDC 04A ELU 1M20G

Order No. 1900320000

Material: diecast aluminium
Version with female with male

0[

Type

Order No.

HDC 04A DMDL 2BO

1665750000

HDC 04A DODL 2BO

1665740000

E E

2864040000

B.7

HA series

RockStar® inserts
Load current [A]

400 V, 16A, size 1 4 + h

HDC HA 4 / H07V-K2,5
40

35

30

Conductor rated current to IEC 60947-7-1

25

20

15

10

5

0

20

40

60

80 100 120 140

Ambient temperature [°C]

B

Male

Female

Installation cut-out

h

Ordering data
Type of connection Screw connection

Type

Qty. Order No.

HDC HA 4 MS

1 1498300000

Ordering data
Type of connection Screw connection

Type

Qty. Order No.

HDC HA 4 FS

1 1498400000

B.8

2864040000

HA series

E
E
RockStar® inserts

Housing selection RockStar® IP65 Size 1

For additional housings, refer to Chapter D for IP65 / Chapter F for IP68 EMC

Hood

Plug housing, cable entry sideways

Material: diecast aluminium

a

Version

Cover

b (mm) Type

Order No.

M 20 w. thread

49.2 HDC 04A TWLU 1M20G

1788810000

D

Plug housing, cable entry at top

Material: diecast aluminium

B

a

Version

Cover

b (mm) Type

Order No.

M 20 w. thread

D

50

HDC 04A TOLU 1M20G

1788820000

Base
Bulkhead housing
Base housing

Material: diecast aluminium

Version Side-locking

Cover

b (mm) Type 23 HDC 04A ALU

Order No. 1497600000

Material: diecast aluminium

a

Version

Cover

M 20 Side-locking

b (mm) Type 41.5 HDC 04A SLU 1M20G

Order No. 1788830000

E

Coupling housing

Material: diecast aluminium

a

Version

Cover

b (mm) Type

Order No.

M 20 w. thread

53.5 HDC 04A KOLU 1M20G

1788840000

Screw mounting housing Cover

Material: diecast aluminium

a

Version

M 20 w. thread

Cover

b (mm) Type

54

HDC 04A ELU 1M20G

Order No. 1900320000

Material: diecast aluminium
Version with female with male

0[

Type

Order No.

HDC 04A DMDL 2BO

1665750000

HDC 04A DODL 2BO

1665740000

E E

2864040000

B.9

HA series

250V, 16 A, size 2

Male

10 + h

Female

RockStar® inserts

B

/RDGFXUUHQW>$@

&RQGXFWRUFXUUHQWWR(1

PLQ1RRI
SROHVSROH
PD[1RRI
SROHVSROH

SROHPP $PELHQWWHPSHUDWXUH>&@

/RDGFXUUHQW>$@

&RQGXFWRUFXUUHQWWR(1

PLQ1RRI
SROHVSROH
PD[1RRI
SROHVSROH

SROHPP $PELHQWWHPSHUDWXUH>&@

Installation cut-out

0

¡

5

Ordering data
Type of connection Tension-clamp conn. Screw connection Crimp connection

Type

Qty. Order No.

HDC HA 10 MT 1 1896790000

HDC HA 10 MS 1 1650610000

HDC HA 10 MC 1 1873870000

Ordering data
Type of connection Tension-clamp conn. Screw connection Crimp connection

Type

Qty. Order No.

HDC HA 10 FT 1 1896780000

HDC HA 10 FS 1 1650620000

HDC HA 10 FC 1 1873860000

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.10

2864040000

HA series

Housing selection RockStar® IP65 Size 2

For additional housings, refer to chapter D for IP65

Hood
Plug housing, cable entry sideways

a

Version

M 20 w. thread

M 25 w. thread

Cover

b (mm) Type

68

HDC 15A TSLU 1M20G

68

HDC 15A TSLU 1M25G

Order No. 1788860000 1788850000

Plug housing, cable entry at top

a

Version

M 20 w. thread

M 25 w. thread

Cover

b (mm) Type

54

HDC 10A TOLU 1M20G

54

HDC 10A TOLU 1M25G

Order No. 1788620000 1788610000

Cover

Version For hoods

Type HDC 10A DODL 1LB

Order No. 1665890000

Base
Bulkhead housing
Base housing
Coupling housing

Version End-locking End-locking

Cover without cover with cover

b (mm) Type

25

HDC 10A ALU

37.5 HDC 10A ADLU

Order No. 1664040000 1664060000

a

Version

M 20 End-locking

M 25 End-locking

Cover with cover with cover

b (mm) 57 69.5 57 69.5

Type HDC 10A SLU 2M20G HDC 10A SDLU 2M20G HDC 10A SLU 2M25G HDC 10A SDLU 2M25G

Order No. 1788640000 1788660000 1788630000 1788650000

a

Version

M 25 w. thread

Cover

b (mm) Type

48

HDC 10A KLU 1M25G

Order No. 1788670000

E E
D

E

D

B

RockStar® inserts

D E

Cover

Version For bases

Type HDC 10A DMDL 2BO

Order No. 1665880000

D

2864040000

B.11

HA series

250V, 16 A, size 5

Male

16 + h

Female

RockStar® inserts

/RDGFXUUHQW>$@

&RQGXFWRUFXUUHQWWR(1

PLQ1RRI
SROHVSROH
PD[1RRI
SROHVSROH

SROHPP $PELHQWWHPSHUDWXUH>&@

B

/RDGFXUUHQW>$@

&RQGXFWRUFXUUHQWWR(1

PLQ1RRI
SROHVSROH
PD[1RRI
SROHVSROH

SROHPP $PELHQWWHPSHUDWXUH>&@

Installation cut-out

0

¡

5

Ordering data
Type of connection Tension-clamp conn. Screw connection Crimp connection

Type

Qty. Order No.

HDC HA 16 MT 1 1896830000

HDC HA 16 MS 1 1650770000

HDC HA 16 MC 1 1873890000

Ordering data
Type of connection Tension-clamp conn. Screw connection Crimp connection

Type

Qty. Order No.

HDC HA 16 FT 1 1896800000

HDC HA 16 FS 1 1650780000

HDC HA 16 FC 1 1873880000

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.12

2864040000

HA series

Housing selection RockStar® IP65 Size 5

For additional housings, refer to chapter D for IP65

Hood
Plug housing, cable entry sideways

a

Version

M 20 w. thread

M 25 w. thread

Cover

b (mm) 72 58 72

Type HDC 25A TSLU 1M20G HDC 16A TSLU 1M25G HDC 25A TSLU 1M25G

Order No. 1788680000 1788740000 1788690000

Plug housing, cable entry at top

a

Version

M 20 w. thread

M 25 w. thread

Cover

b (mm) 72 58 72

Type HDC 25A TOLU 1M20G HDC 16A TOLU 1M25G HDC 25A TOLU 1M25G

Order No. 1788710000 1788750000 1788700000

Cover

Version For hoods

Type HDC 16A DODL 1LB

Order No. 1665900000

Base
Bulkhead housing
Base housing
Coupling housing

Version End-locking End-locking

Cover without cover with cover

b (mm) Type 26.25 HDC 16A ALU 26.25 HDC 16A ADLU

Order No. 1664920000 1664940000

a

Version

M 20 End-locking

M 25 End-locking

Cover with cover with cover

b (mm) 57 57 57 57

Type HDC 16A SLU 2M20G HDC 16A SDLU 2M20G HDC 16A SLU 2M25G HDC 16A SDLU 2M25G

Order No. 1788770000 1788790000 1788760000 1788780000

a

Version

M 25 w. thread

Cover

b (mm) Type 52.62 HDC 16A KLU 1M25G

Order No. 1788800000

E

D

B
D

RockStar® inserts

D E

Cover

Version For bases

D

Type HDC 16A DMDL 2BO

Order No. 1665910000

2864040000

B.13

HA series

250 V, 16 A, size 7

Male

32 + h

Female

RockStar® inserts
/RDGFXUUHQW>$@

&RQGXFWRUFXUUHQWWR(1

PLQ1RRI
SROHVSROH
PD[1RRI
SROHVSROH

SROHPP $PELHQWWHPSHUDWXUH>&@

B

/RDGFXUUHQW>$@

&RQGXFWRUFXUUHQWWR(1
PLQ1RRI
SROHVSROH
PD[1RRI
SROHVSROH

SROHPP $PELHQWWHPSHUDWXUH>&@
Installation cut-out

Ordering data
Type of connection Tension-clamp conn. Tension-clamp conn. Screw connection Screw connection Crimp connection Crimp connection

Type

Qty.

HDC HA 16 MT

1

HDC HA 16 MT 17-32 1

HDC HA 16 MS

1

HDC HA 16 MS 17-32 1

HDC HA 16 MC

1

HDC HA 16 MC 17 – 32 1

Order No. 1896830000 1896840000 1650770000 1650880000 1873890000 1875620000

Ordering data
Type of connection Tension-clamp conn. Tension-clamp conn. Screw connection Screw connection Crimp connection Crimp connection

Type

Qty.

HDC HA 16 FT

1

HDC HA 16 FT 17-32 1

HDC HA 16 FS

1

HDC HA 16 FS 17-32 1

HDC HA 16 FC

1

HDC HA 16 FC 17 – 32 1

Order No. 1896800000 1896810000 1650780000 1650900000 1873880000 1876040000

0

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.14

2864040000

HA series

Housing selection RockStar® IP65 Size 7

For additional housings, refer to chapter D for IP65

Hood
Plug housing, cable entry sideways

a

Version

M 25 w. thread

M 32 w. thread

Cover

b (mm) Type 77 HDC 32A TSBU 1M25G 77 HDC 32A TSBU 1M32G

Order No. 1787960000 1787950000

Plug housing, cable entry at top

a

Version

M 32 w. thread

Cover

b (mm) Type 77 HDC 32A TOBU 1M32G

Order No. 1787990000

Base
Bulkhead housing
Base housing

Version Side-locking

Cover

b (mm) Type 30 HDC 32A ABU

Order No. 1665860000

a

Version

Cover

M 25 Side-locking

b (mm) Type 75 HDC 32A SBU 2M25G

Order No. 1788040000

Coupling housing

a

Version

M 25 w. thread

M 32 w. thread

Cover

b (mm) Type 77 HDC 32A KBU 1M25G 77 HDC 32A KBU 1M32G

Order No. 1788080000 1788070000

E E
D
D

E E
RockStar® inserts

D

B
D

D

2864040000

B.15

HA series

250 V, 16 A, size 9

Male

48 + h

Female

RockStar® inserts

/RDGFXUUHQW>$@

&RQGXFWRUFXUUHQWWR(1

PLQ1RRI
SROHVSROH
PD[1RRI
SROHVSROH

SROHPP $PELHQWWHPSHUDWXUH>&@

B

/RDGFXUUHQW>$@

&RQGXFWRUFXUUHQWWR(1
PLQ1RRI
SROHVSROH
PD[1RRI
SROHVSROH

SROHPP $PELHQWWHPSHUDWXUH>&@
Installation cut-out

Ordering data

Type of connection Type

Qty.

Tension-clamp conn. HDC HA 16 MT

1

Tension-clamp conn. HDC HA 16 MT 17-32 1

Tension-clamp conn. HDC HA 16 MT 33-48 1

Screw connection HDC HA 16 MS

1

Screw connection HDC HA 16 MS 17-32 1

Screw connection HDC HA 16 MS 33-48 1

Crimp connection HDC HA 16 MC

1

Crimp connection HDC HA 16 MC 17 – 32 1

Order No. 1896830000 1896840000 1896850000 1650770000 1650880000 1650990000 1873890000 1875620000

Ordering data
Type of connection Tension-clamp conn. Tension-clamp conn. Tension-clamp conn. Screw connection Screw connection Screw connection Crimp connection Crimp connection

Type

Qty.

HDC HA 16 FT

1

HDC HA 16 FT 17-32 1

HDC HA 16 FT 33-48 1

HDC HA 16 FS

1

HDC HA 16 FS 17-32 1

HDC HA 16 FS 33-48 1

HDC HA 16 FC

1

HDC HA 16 FC 17 – 32 1

Order No. 1896800000 1896810000 1896820000 1650780000 1650900000 1651020000 1873880000 1876040000

0

¡

5

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.16

2864040000

HA series

Housing selection RockStar® IP65 Size 9

For additional housings, refer to chapter D for IP65

Hood
Plug housing, cable entry sideways

a

Version

M 32 w. thread

Cover

b (mm) Type 78 HDC 48A TSLU 1M32G

Order No. 1788550000

Plug housing, cable entry at top

a

Version

M 32 w. thread

Cover

b (mm) Type 78 HDC 48A TOLU 1M32G

Order No. 1788560000

Base
Bulkhead housing
Base housing

Version End-locking End-locking

Cover without cover with cover

b (mm) Type 40 HDC 48A ALU 40 HDC 48A ADLU

Order No. 1666740000 1666750000

a

Version

M 32 End-locking

Cover

b (mm) Type 79 HDC 48A SLU 2M32G

Order No. 1788570000

E
D

E

D

B

RockStar® inserts

2864040000

B.17

HE series

RockStar®®inEisnerstästze

HE series

Powerful and convenient: HE/HEE inserts enable efficient

signal transmission of up to 48 contacts at maximum 16 A

and 500 V. They are also now available with the innovative

B

SNAP IN connector.

Technical data

Standards/approvals Standards

DIN EN 61984

DIN EN 60664-1

Approvals

UL/CSA*, ISO 23570 (DESINA)

Inserts

No. of poles

6, 10, 16, 24, 32, 48

Rated voltage

500 V

Rated voltage to UL/CSA

600 V

Rated current

16 A (6 poles 24 A)

Rated impulse withstand voltage

6 kV

Pollution severity

3 (630 V / 6 kV / 2)

Insulation resistance

1010

Material

Glass-fibre reinforced PC (in UL list and approved for

railway applications)

Temperature range

40 °C to +125 °C

Flammability to UL 94

V-0

Mechanical service life

Plugging cycles Ag-Surface

500

Plugging cycles Au-Surface

500

Contact resistance

2 m

Contacts/Material

Contacts

Copper alloy

Surface

Passivated silver, or gold-plated

Clamping range/Stripping length

Crimp connection

stranded/flexible

0.5 4.0 mm² / 0.5 4.0 mm² (AWG 20 12) / 7.5 mm

Screw connection

solid/stranded

0.5 2.5 mm² / 0.5 2.5 mm² (AWG 20 14) / 9 mm

flexible/flexible with wire end ferrule

0.5 2.5 mm² / 0.5 2.5 mm² (AWG 20 14) / 9 mm

Tension clamp connection

solid/stranded

0.25…2.5 mm² / (AWG 24…14 ) / 8 mm

flexible/flexible with wire end ferrule

0.25…2.5 mm² / (AWG 24…14 ) / 8 mm

PUSH IN

solid

0.5…4 mm² (AWG 20…12 ) / 10 mm

flexible with wire end ferrule without collar 0.5…2.5 mm² (AWG 20…14 ) / 12 mm

SnapIn

flexible/stranded

1…2.5 mm² (AWG 20…16) / 10

flexible with wire end ferrule

1…2.5 mm² (AWG 20…16) / 10

Clamping torque

Screw connection

0.5 0.55 Nm

SD blades

Screw connection

0.6 x 3.5 oder PZ0

PUSH IN

0.4 x 2.5

Tension clamp connection

0.5 x 3 oder 0.6 x 3.5

SnapIn

0.6 x 3.5

Note:

The HE 10 inserts are included in the ISO 23570 as motor terminal connectors. ** For screw, crimp, and PUSH IN connections

Contacts/Material

PE connection

Clamping range

0.5 4 mm²

solid/stranded

0.5 4 mm² / 0.5 4 mm²

flexible/flexible with wire

end ferrule, DIN 46228 pt. 1

0.5 4 mm² / 0.5 4 mm²

AWG conductor

AWG 20 12

Stripping length

10 mm

Clamping torque

1.2 1.5 Nm

Blade dimensions

SD 0.8 x 4 mm or PZ1

Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load! Inserts with PUSH IN connection can be connected to the H07V-U4 conductor.

B.18

2864040000

HE series

RockStar®®inEisnerstästze

Overview

B

Size Rated voltage Rated current

No. of Tension clamp Screw conn. with wire Crimp

PUSH IN SNAP IN Page

poles

connection

guard spring

connection connection connection

3

500 V

24 A

6 + h

·

B.20

4

500 V

16 A

10 + h

·

B.22

6

500 V

16 A

16 + h

·

B.24

8

500 V

16 A

24 + h

·

B.26

10

500 V

16 A

32 + h

·

B.28

12

500 V

16 A

48 + h

·

B.30

2864040000

B.19

HE series

500 V, 24 A, size 3

Male

6 + h

RockStar® inserts

+’&+(+9.

/RDGFXUUHQW,>$@

&RQGXFWRUFXUUHQWWR(1
PLQ1RRISROHVSROH

PD[1RRISROHVSROH

B

$PELHQWWHPSHUDWXUH7>&@

$

Female

( &

‘ %

/RDGFXUUHQW,>$@

+’&+(+9.

&RQGXFWRUFXUUHQWWR(1

PD[1RRISROHVSROH

PLQ1RRISROHVSROH

$PELHQWWHPSHUDWXUH7>&@

Installation cut-out

Ordering data
Type of connection Tension-clamp conn. Screw connection PUSH IN Crimp connection SNAP IN

$PP %PP ‘PP

Type

Qty. Order No.

HDC HE 6 MT 1 1745820000

HDC HE 6 MS 1 1200000000

HDC HE 6 MP 1 1873530000

HDC HE 6 MC 1 1200400000

HDC HE 6 MQT 1 2666910000

Ordering data
Type of connection Tension-clamp conn. Screw connection PUSH IN Crimp connection SNAP IN

&PP (PP

Type

Qty. Order No.

HDC HE 6 FT

1 1745760000

HDC HE 6 FS

1 1200200000

HDC HE 6 FP 1 1873520000

HDC HE 6 FC

1 1201000000

HDC HE 06 FQT 1 2666920000

0

¡

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.20

2864040000

HE series

Housing selection RockStar® IP65 Size 3
Hood
Plug housing, cable entry sideways

a

Version

M 20 w. thread

M 25 w. thread

For additional housings, refer to Chapter D for IP65 / Chapter E for IP65 EMC / Chapter F for IP68 EMC

Cover

b (mm) 52 52 72

Type HDC 06B TSLU 1M20G HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G

Order No. 1788100000 1788090000 1787480000

Plug housing, cable entry at top Cover
Base
Bulkhead housing Base housing
Cover

a

Version

M 20 w. thread

M 25 w. thread

M 32 w. thread

Cover

b (mm) 52 52 72 72

Type HDC 06B TOLU 1M20G HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G

Order No. 1788120000 1788110000 1787500000 1787490000

Version For hoods For hoods

Type HDC 06B DMDL 1LB HDC 06B DMDL 1LB N

Order No. 1665210000 2559730000

Note

Note: N = Plastic locking lever with stainless steel inlay

Version End-locking End-locking End-locking End-locking

Cover without cover
with cover with cover

b (mm) 29.3 29.3 29.3 29.3

Type HDC 06B ALU HDC 06B ALU N HDC 06B ADLU HDC 06B ADLU N

Order No. 1202100000 2488560000 1202500000 2559320000

Note

Note: N = Plastic locking lever with stainless steel inlay

a

Version

Cover

b (mm) Type

M 20 End-locking

54 HDC 06B SLU 1M20G N

M 20 End-locking with cover 54 HDC 06B SDLU 1M20G N

M 20 End-locking

54 HDC 06B SLU 2M20G

M 20 End-locking with cover 54 HDC 06B SDLU 2M20G

M 25 End-locking

54 HDC 06B SLU 2M25G

M 25 End-locking without cover 54 HDC 06B SLU 2M25G N

M 25 End-locking with cover 54 HDC 06B SDLU 2M25G

M 25 End-locking with cover 54 HDC 06B SDLU 2M25G N

Note

Note: N = Plastic locking lever with stainless steel inlay

Order No. 2637080000 2560720000 1788140000 1788170000 1788130000 2560860000 1788160000 2560830000

Version For bases

Type HDC 06B DODL 2BO

Order No. 1665200000

E

D

B
D

RockStar® inserts

2864040000

B.21

HE series

500 V, 16 A, size 4

Male

10 + h

RockStar® inserts

B

/RDGFXUUHQW,>$@

+’&+(+9.

&RQGXFWRUFXUUHQWWR(1 PLQ1RRISROHVSROH

PD[1RRISROHVSROH

$PELHQWWHPSHUDWXUH7>&@

Female

( &

/RDGFXUUHQW,>$@

+’&+(+9.

&RQGXFWRUFXUUHQWWR(1

PD[1RRISROHVSROH

PLQ1RRISROHVSROH

$PELHQWWHPSHUDWXUH7>&@

Installation cut-out

Ordering data
Type of connection Tension-clamp conn. Screw connection PUSH IN Crimp connection SNAP IN

&PP (PP

Type

Qty. Order No.

HDC HE 10 MT 1 1745830000

HDC HE 10 MS 1 1203900000

HDC HE 10 MP 1 1873550000

HDC HE 10 MC 1 1204300000

HDC HE 10 MQT 1 2666940000

Ordering data
Type of connection Tension-clamp conn. Screw connection PUSH IN Crimp connection SNAP IN

&PP (PP

Type

Qty. Order No.

HDC HE 10 FT 1 1745770000

HDC HE 10 FS 1 1204100000

HDC HE 10 FP 1 1873540000

HDC HE 10 FC 1 1204400000

HDC HE 10 FQT 1 2666930000

0

¡

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.22

2864040000

HE series

RockStar® inserts

Housing selection RockStar® IP65 Size 4
Hood
Plug housing, cable entry sideways

a

Version

M 20 w. thread

M 25 w. thread

M 32 w. thread

For additional housings, refer to Chapter D for IP65 / Chapter E for IP65 EMC / Chapter F for IP68 EMC

Cover

b (mm) 52 52 72 72

Type HDC 10B TSBU 1M20G HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G

Order No. 1787560000 1787550000 1787240000 1787230000

E

D

Plug housing, cable entry at top

a

Version

Cover

b (mm) Type

Order No.

M 20 w. thread

52 HDC 10B TOBU 1M20G

1787600000

D

M 25 w. thread

52 HDC 10B TOBU 1M25G

1787590000

M 25 w. thread

72 HDC 24D TOBU 1M25G

1787300000

E

M 32 w. thread

72 HDC 24D TOBU 1M32G

1787290000

B

Cover

Version For hoods For hoods

Type HDC 10B DMDQ 2QB HDC 10B DMDQ 2QB N

Order No. 1665240000 2559740000

Base
Bulkhead housing

Note

Note: N = Plastic locking lever with stainless steel inlay

Version

Cover

b (mm) Type

Order No.

Side-locking

29.5 HDC 10B ABU

1205000000

Side-locking

29.5 HDC 10B ABU N

2488580000

E

Base housing Coupling housing

Note

Note: N = Plastic locking lever with stainless steel inlay

a

Version

Cover

M 20 Side-locking

M 25 Side-locking

b (mm) 57 57 57 57 57 57

Type HDC 10B SBU 1M20G N HDC 10B SBU 2M20G HDC 10B SBU 2M20G N HDC 10B SBU 1M25G N HDC 10B SBU 2M25G HDC 10B SBU 2M25G N

Note

Note: N = Plastic locking lever with stainless steel inlay

a

Version

M 20 w. thread

Cover

b (mm) Type 54.65 HDC 10B KBU 1M20G 54.65 HDC 10B KBU 1M20G N

Order No. 2560880000 1787640000 2560890000 2560900000 1787630000 2560910000
Order No. 1787720000 2559860000

E

D

E

Cover

Note

Note: N = Plastic locking lever with stainless steel inlay

D

Version For bases

Type HDC 10B DODQ 4BO

Order No. 1665230000

2864040000

B.23

HE series

500 V, 16 A, size 6

Male

16 + h

RockStar® inserts

+’&+(+9.

/RDGFXUUHQW,>$@

&RQGXFWRUFXUUHQWWR(1
PLQ1RRISROHVSROH

PD[1RRISROHVSROH

B

$PELHQWWHPSHUDWXUH7>&@

$

Female

( &

‘ %

/RDGFXUUHQW,>$@

+’&+(+9.

&RQGXFWRUFXUUHQWWR(1

PD[1RRISROHVSROH

PLQ1RRISROHVSROH

$PELHQWWHPSHUDWXUH7>&@

Installation cut-out

Ordering data
Type of connection Tension-clamp conn. Screw connection PUSH IN Crimp connection SNAP IN

$PP %PP ‘PP

Type

Qty. Order No.

HDC HE 16 MT 1 1745840000

HDC HE 16 MS 1 1207500000

HDC HE 16 MP 1 1873570000

HDC HE 16 MC 1 1207900000

HDC HE 16 MQT 1 2666970000

Ordering data
Type of connection Tension-clamp conn. Screw connection PUSH IN Crimp connection SNAP IN

&PP (PP

Type

Qty. Order No.

HDC HE 16 FT 1 1745780000

HDC HE 16 FS 1 1207700000

HDC HE 16 FP 1 1873560000

HDC HE 16 FC 1 1208000000

HDC HE 16 FQT 1 2666950000

0

¡

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.24

2864040000

HE series

Housing selection RockStar® IP65 Size 6
Hood
Plug housing, cable entry sideways

a

Version

M 25 w. thread

M 32 w. thread

For additional housings, refer to Chapter D for IP65 / Chapter E for IP65 EMC / Chapter F for IP68 EMC

Cover

b (mm) 61 76 76

Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G

Order No. 1788180000 1787010000 1787000000

Plug housing, cable entry at top

a

Version

M 25 w. thread

M 32 w. thread

Cover

b (mm) 61 76 76

Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G

Order No. 1788210000 1787070000 1787060000

Cover

Version For hoods

Type HDC 16B DMDQ 2QB

Order No. 1665270000

Base
Bulkhead housing
Base housing
Coupling housing
Cover

Version Side-locking Side-locking

Cover

b (mm) Type 29 HDC 16B ABU 29 HDC 16B ABU N

Order No. 1208600000 2488590000

Note

Note: N = Plastic locking lever with stainless steel inlay

a M 25 M 25 M 25 M 25 PG 21 M 32
Note

Version Side-locking Side-locking Side-locking Side-locking Side-locking Side- locking

Cover

b (mm) 64 64 64 84 84 84

Type HDC 16B SBU 1M25G N HDC 16B SBU 2M25G HDC 16B SBU 2M25G N HDC 40D SBU 2M25G HDC 40D SBU 1M32G N HDC 40D SBU 2M32G

Note: N = Plastic locking lever with stainless steel inlay

a M 25 PG 29 M 32 PG 29 PG 29

Version w. thread w. thread w. thread w. thread w. thread

Cover

b (mm) 78.6 79 78.6 79 79

Type HDC 40D KBU 1M25G HDC 40D KBU 1M25G N HDC 40D KBU 1M32G HDC 40D KBU 1M32G N HDC 40D KBU 2M32G N

Note

Note: N = Plastic locking lever with stainless steel inlay

Version For bases

Type HDC 16B DODQ 4BO

Order No. 2560740000 1788240000 2560930000 1787120000 2561030000 1787110000
Order No. 1787200000 2559890000 1787190000 2559900000 2545510000
Order No. 1665260000

E

D

E

E
RockStar® inserts

D

B

D

2864040000

B.25

HE series

500 V, 16 A, size 8

Male

24 + h

RockStar® inserts

+’&+(+9.

/RDGFXUUHQW,>$@

&RQGXFWRUFXUUHQWWR(1
PLQ1RRISROHVSROH

PD[1RRISROHVSROH

B

$PELHQWWHPSHUDWXUH7>&@

$

Female

( &

‘ %

/RDGFXUUHQW,>$@

+’&+(+9.

&RQGXFWRUFXUUHQWWR(1

PD[1RRISROHVSROH

PLQ1RRISROHVSROH

$PELHQWWHPSHUDWXUH7>&@

Installation cut-out

Ordering data
Type of connection Tension-clamp conn. Screw connection PUSH IN Crimp connection SNAP IN

$PP %PP ‘PP

Type

Qty. Order No.

HDC HE 24 MT 1 1745850000

HDC HE 24 MS 1 1211100000

HDC HE 24 MP 1 1873590000

HDC HE 24 MC 1 1211500000

HDC HE 24 MQT 1 2667010000

Ordering data
Type of connection Tension-clamp conn. Screw connection PUSH IN Crimp connection SNAP IN

&PP (PP

Type

Qty. Order No.

HDC HE 24 FT 1 1745790000

HDC HE 24 FS 1 1211300000

HDC HE 24 FP 1 1873580000

HDC HE 24 FC 1 1211600000

HDC HE 24 FQT 1 2666990000

0

¡

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.26

2864040000

HE series

Housing selection RockStar® IP65 Size 8
Hood
Plug housing, cable entry sideways

a

Version

M 25 w. thread

M 32 w. thread

For additional housings, refer to Chapter D for IP65 / Chapter E for IP65 EMC / Chapter F for IP68 EMC

Cover

b (mm) 62.58 76 62.58 76

Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G

Order No. 1787760000 1786780000 1787750000 1786770000

Plug housing, cable entry at top

a

Version

M 25 w. thread

M 32 w. thread

Cover

b (mm) 62.58 62.58 76

Type HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G

Order No. 1787820000 1787810000 1786830000

Cover
Base
Bulkhead housing

Version For hoods For hoods

Type HDC 24B DMDQ 2QB HDC 24B DMDQ 2QB N

Order No. 1665640000 2559760000

Note

Note: N = Plastic locking lever with stainless steel inlay

Version Side-locking Side-locking

Cover

b (mm) Type 29.5 HDC 24B ABU 29.5 HDC 24B ABU N

Order No. 1212400000 2488600000

E

E
RockStar® inserts

D

B

D

E

Base housing Coupling housing Cover

Note

Note: N = Plastic locking lever with stainless steel inlay

a

Version

Cover

M 25 Side-locking

M 32 Side-locking

b (mm) 64 64 84 84 84 84

Type HDC 24B SBU 2M25G HDC 24B SBU 2M25G N HDC 64D SBU 2M25G HDC 64D SBU 2M25G N HDC 64D SBU 1M32G N HDC 64D SBU 2M32G

Note

Note: N = Plastic locking lever with stainless steel inlay

a

Version

M 25 w. thread

M 32 w. thread

Cover

b (mm) 65 65 65 79 79

Type HDC 24B KBU 1M25G HDC 24B KBU 1M25G N HDC 24B KBU 2M32G N HDC 64D KBU 1M32G HDC 64D KBU 1M32G N

Note

Note: N = Plastic locking lever with stainless steel inlay

Version For bases

Type HDC 24B DODQ 4BO

Order No. 1787870000 2560970000 1786890000 2561060000 2561050000 1786880000
Order No. 1787920000 2559870000 2559880000 1786960000 2559910000
Order No. 1665630000

E D

D

E

2864040000

B.27

HE series

500 V, 16 A, size 10

Male

32 + h

RockStar® inserts
/RDGFXUUHQW,>$@

+’&+(+9.

&RQGXFWRUFXUUHQWWR(1
PLQ1RRISROHVSROH

PD[1RRISROHVSROH

B

$PELHQWWHPSHUDWXUH7>&@

$

Female

( &

‘ %

/RDGFXUUHQW,>$@

+’&+(+9.

&RQGXFWRUFXUUHQWWR(1

PD[1RRISROHVSROH

PLQ1RRISROHVSROH

$PELHQWWHPSHUDWXUH7>&@

Installation cut-out
0

$PP %PP ‘PP

Ordering data

Type of connection Type

Qty.

Tension-clamp conn. HDC HE 16 MT

1

Screw connection HDC HE 16 MS

1

PUSH IN

HDC HE 16 MP

1

Crimp connection HDC HE 16 MC

1

SNAP IN

HDC HE 16 MQT

1

Tension-clamp conn. HDC HE 16 MT 17-32 1

Screw connection HDC HE 16 MS 17-32 1

PUSH IN

HDC HE 16 MP 17-32 1

Crimp connection HDC HE 16 MC 17-32 1

SNAP IN

HDC HE 16 MQT 17 – 32 1

Order No. 1745840000 1207500000 1873570000 1207900000 2666970000 1745860000 1215700000 1875800000 1216500000 2666980000

&PP (PP

Ordering data

Type of connection Type

Qty.

Tension-clamp conn. HDC HE 16 FT

1

Screw connection HDC HE 16 FS

1

PUSH IN

HDC HE 16 FP

1

Crimp connection HDC HE 16 FC

1

SNAP IN

HDC HE 16 FQT

1

Tension-clamp conn. HDC HE 16 FT 17-32 1

Screw connection HDC HE 16 FS 17-32 1

PUSH IN

HDC HE 16 FP 17-32 1

Crimp connection HDC HE 16 FC 17-32 1

SNAP IN

HDC HE 16 FQT 17 – 32 1

Order No. 1745780000 1207700000 1873560000 1208000000 2666950000 1745800000 1216100000 1875740000 1216700000 2666960000

$

$PP

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.28

2864040000

HE series

Housing selection RockStar® IP65 Size 10

For additional housings, refer to chapter D for IP65

Hood
Plug housing, cable entry sideways

a

Version

M 32 w. thread

Cover

b (mm) Type 79 HDC 32B TSLU 1M32G

Order No. 1788420000

Base
Bulkhead housing
Base housing
Coupling housing

Version End-locking End-locking

Cover with cover

b (mm) Type 38 HDC 32B ALU 55 HDC 32B ADLU

Order No. 1219500000 1219800000

a

Version

M 32 End-locking

Cover with cover

b (mm) Type 79 HDC 32B SLU 2M32G 96 HDC 32B SDLU 2M32G

Order No. 1788470000 1788490000

a

Version

M 32 w. thread

Cover

b (mm) Type 83 HDC 32B KLU 1M32G

Order No. 1788500000

E

E
RockStar® inserts

D

B

E E
D D

D

2864040000

B.29

HE series

500 V, 16 A, size 12

Male

48 + h

RockStar® inserts
/RDGFXUUHQW,>$@

+’&+(+9.

&RQGXFWRUFXUUHQWWR(1
PLQ1RRISROHVSROH

PD[1RRISROHVSROH

B

$PELHQWWHPSHUDWXUH7>&@

$

Female

( &

‘ %

/RDGFXUUHQW,>$@

+’&+(+9.

&RQGXFWRUFXUUHQWWR(1

PD[1RRISROHVSROH

PLQ1RRISROHVSROH

$PELHQWWHPSHUDWXUH7>&@

Installation cut-out
0

$PP %PP ‘PP

Ordering data

Type of connection Type

Qty.

Tension-clamp conn. HDC HE 24 MT

1

Screw connection HDC HE 24 MS

1

PUSH IN

HDC HE 24 MP

1

Crimp connection HDC HE 24 MC

1

SNAP IN

HDC HE 24 MQT

1

Tension-clamp conn. HDC HE 24 MT 25-48 1

Screw connection HDC HE 24 MS 25-48 1

PUSH IN

HDC HE 24 MP 25-48 1

Crimp connection HDC HE 24 MC 25-48 1

SNAP IN

HDC HE 24 MQT 25 – 48 1

Order No. 1745850000 1211100000 1873590000 1211500000 2667010000 1745870000 1220800000 1875890000 1226400000 2667020000

&PP (PP

Ordering data

Type of connection Type

Qty.

Tension-clamp conn. HDC HE 24 FT

1

Screw connection HDC HE 24 FS

1

PUSH IN

HDC HE 24 FP

1

Crimp connection HDC HE 24 FC

1

SNAP IN

HDC HE 24 FQT

1

Tension-clamp conn. HDC HE 24 FT 25-48 1

Screw connection HDC HE 24 FS 25-48 1

PUSH IN

HDC HE 24 FP 25-48 1

Crimp connection HDC HE 24 FC 25-48 1

SNAP IN

HDC HE 24 FQT 25 – 48 1

Order No. 1745790000 1211300000 1873580000 1211600000 2666990000 1745810000 1221200000 1875850000 1226600000 2667000000

$
$PP

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.30

2864040000

HE series

Housing selection RockStar® IP65 Size 12

For additional housings, refer to chapter D for IP65

Hood
Plug housing, cable entry sideways

a

Version

M 32 w. thread

M 40 w. thread

M 50 w. thread

Cover

b (mm) 94 94 94

Type HDC 48B TSLU 1M32G HDC 48B TSLU 1M40G HDC 48B TSLU 1M50G

Order No. 1788320000 1788310000 1788300000

Plug housing, cable entry at top

a

Version

M 32 w. thread

M 50 w. thread

Cover

b (mm) Type 94 HDC 48B TOLU 1M32G 94 HDC 48B TOLU 1M50G

Order No. 1788350000 1788330000

Base
Bulkhead housing

Version End-locking

Cover with cover

b (mm) Type 62 HDC 48B ADLU

Order No. 1222900000

Base housing

a

Version

M 32 End-locking

M 40 End-locking

Cover with cover

b (mm) 100 120 100

Type HDC 48B SLU 2M32G HDC 48B SDLU 2M32G HDC 48B SLU 2M40G

Order No. 1788370000 1788390000 1788360000

E E D D

E

D

B

D

RockStar® inserts

2864040000

B.31

RockStar®®inEisnerstästze

HEE series
HEE series
Powerful and convenient: HE/HEE inserts enable efficient signal transmission of up to 64 contacts at maximum 16 A and 500 V
B

Technical data
Standards/approvals Standards
Approvals Inserts No. of poles Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity Insulation resistance Material
Temperature range Flammability to UL 94 Mechanical service life
Plugging cycles Ag-Surface Plugging cycles Au-Surface Contact resistance Crimp connection Contacts/Material Contacts Surface Crimp connection
Flexible conductor connection Stripping length PE connection Clamping range solid/stranded flexible/flexible with
wire end ferrule, DIN 46228 pt. 1 AWG conductor Stripping length Clamping torque Blade dimensions

DIN EN 61984 DIN EN 60664-1 UL/CSA
10, 18, 32, 46, 64 (+ PE) 500 V 600 V 16 A 6 kV 3 (630 V / 6 kV / 2) 1010 Glass-fibre reinforced PC (in UL list and approved for railway applications) 40 °C to +125 °C V 0
500 500
2 m
Copper alloy Passivated silver, or gold-plated
0.5 4 mm² (AWG 20 12) 7.5 mm
0.5 4 mm² 0.5 4 mm² / 0.5 4 mm²
0.5 4 mm² / 0.5 4 mm² AWG 20 12 10 mm 1.2 1.5 Nm SD 0.8 x 4 mm or PZ1

Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!
B.32

2864040000

HEE series

RockStar®®inEisnerstästze

Overview

B

Size Rated voltage Rated current

No. of poles

Tension clamp connection

TOP

Screw conn. with wire Crimp PUSH IN Page

connection

guard spring

connection connection

3

500 V

16 A

10 + h

·

B.34

4

500 V

16 A

18 + h

·

B.36

6

500 V

16 A

32 + h

·

B.42

8

500 V

16 A

46 + h

·

B.40

10

500 V

16 A

64 + h

·

B.42

2864040000

B.33

HEE series

RockStar® inserts
/RDGFXUUHQW,>$@

500 V, 16 A, size 3

Male

10 + h

+’&+((FRQGXFWRU+9.+9.

/DUJHVWFRQGXFWRU+9.

6PDOOHVWFRQGXFWRU+9.

$PELHQWWHPSHUDWXUH7>&@

B

Female

Installation cut-out
0

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEE 10 MC 1 1826830000

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEE 10 FC 1 1826840000

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.34

2864040000

HEE series

Housing selection RockStar® IP65 Size 3
Hood
Plug housing, cable entry sideways

a

Version

M 20 w. thread

M 25 w. thread

For additional housings, refer to Chapter D for IP65 / Chapter E for IP65 EMC / Chapter F for IP68 EMC

Cover

b (mm) 52 52 72

Type HDC 06B TSLU 1M20G HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G

Order No. 1788100000 1788090000 1787480000

Plug housing, cable entry at top Cover
Base
Bulkhead housing Base housing
Cover

a

Version

M 20 w. thread

M 25 w. thread

M 32 w. thread

Cover

b (mm) 52 52 72 72

Type HDC 06B TOLU 1M20G HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G

Order No. 1788120000 1788110000 1787500000 1787490000

Version For hoods For hoods

Type HDC 06B DMDL 1LB HDC 06B DMDL 1LB N

Order No. 1665210000 2559730000

Note

Note: N = Plastic locking lever with stainless steel inlay

Version End-locking End-locking End-locking End-locking

Cover without cover
with cover with cover

b (mm) 29.3 29.3 29.3 29.3

Type HDC 06B ALU HDC 06B ALU N HDC 06B ADLU HDC 06B ADLU N

Order No. 1202100000 2488560000 1202500000 2559320000

Note

Note: N = Plastic locking lever with stainless steel inlay

a

Version

Cover

b (mm) Type

M 20 End-locking

54 HDC 06B SLU 1M20G N

M 20 End-locking with cover 54 HDC 06B SDLU 1M20G N

M 20 End-locking

54 HDC 06B SLU 2M20G

M 20 End-locking with cover 54 HDC 06B SDLU 2M20G

M 25 End-locking

54 HDC 06B SLU 2M25G

M 25 End-locking without cover 54 HDC 06B SLU 2M25G N

M 25 End-locking with cover 54 HDC 06B SDLU 2M25G

M 25 End-locking with cover 54 HDC 06B SDLU 2M25G N

Note

Note: N = Plastic locking lever with stainless steel inlay

Order No. 2637080000 2560720000 1788140000 1788170000 1788130000 2560860000 1788160000 2560830000

Version For bases

Type HDC 06B DODL 2BO

Order No. 1665200000

E

D

B
D

RockStar® inserts

2864040000

B.35

HEE series

RockStar® inserts
/RDGFXUUHQW,>$@

500V, 16 A, size 4

Male

18 + h

+’&+((FRQGXFWRU+9.+9.

/DUJHVWFRQGXFWRU+9.

6PDOOHVWFRQGXFWRU+9.

$PELHQWWHPSHUDWXUH7>&@

B

Female

Installation cut-out
0

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEE 18 MC 1 1826810000

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEE 18 FC 1 1826820000

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.36

2864040000

HEE series

RockStar® inserts

Housing selection RockStar® IP65 Size 4
Hood
Plug housing, cable entry sideways

a

Version

M 20 w. thread

M 25 w. thread

M 32 w. thread

For additional housings, refer to Chapter D for IP65 / Chapter E for IP65 EMC / Chapter F for IP68 EMC

Cover

b (mm) 52 52 72 72

Type HDC 10B TSBU 1M20G HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G

Order No. 1787560000 1787550000 1787240000 1787230000

E

D

Plug housing, cable entry at top

a

Version

Cover

b (mm) Type

Order No.

M 20 w. thread

52 HDC 10B TOBU 1M20G

1787600000

D

M 25 w. thread

52 HDC 10B TOBU 1M25G

1787590000

M 25 w. thread

72 HDC 24D TOBU 1M25G

1787300000

E

M 32 w. thread

72 HDC 24D TOBU 1M32G

1787290000

B

Cover

Version For hoods For hoods

Type HDC 10B DMDQ 2QB HDC 10B DMDQ 2QB N

Order No. 1665240000 2559740000

Base
Bulkhead housing

Note

Note: N = Plastic locking lever with stainless steel inlay

Version

Cover

b (mm) Type

Order No.

Side-locking

29.5 HDC 10B ABU

1205000000

Side-locking

29.5 HDC 10B ABU N

2488580000

E

Base housing Coupling housing

Note

Note: N = Plastic locking lever with stainless steel inlay

a

Version

Cover

M 20 Side-locking

M 25 Side-locking

b (mm) 57 57 57 57 57 57

Type HDC 10B SBU 1M20G N HDC 10B SBU 2M20G HDC 10B SBU 2M20G N HDC 10B SBU 1M25G N HDC 10B SBU 2M25G HDC 10B SBU 2M25G N

Note

Note: N = Plastic locking lever with stainless steel inlay

a

Version

M 20 w. thread

Cover

b (mm) Type 54.65 HDC 10B KBU 1M20G 54.65 HDC 10B KBU 1M20G N

Order No. 2560880000 1787640000 2560890000 2560900000 1787630000 2560910000
Order No. 1787720000 2559860000

E

D

E

Cover

Note

Note: N = Plastic locking lever with stainless steel inlay

D

Version For bases

Type HDC 10B DODQ 4BO

Order No. 1665230000

2864040000

B.37

HEE series

RockStar® inserts
/RDGFXUUHQW,>$@

500 V, 16 A, size 6

Male

32 + h

+’&+((FRQGXFWRU+9.+9.

B

/DUJHVWFRQGXFWRU+9.

6PDOOHVWFRQGXFWRU+9.

$PELHQWWHPSHUDWXUH7>&@

Female

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEE 32 MC 1 1826790000

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEE 32 FC 1 1826800000

Installation cut-out
0

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.38

2864040000

HEE series

Housing selection RockStar® IP65 Size 6
Hood
Plug housing, cable entry sideways

a

Version

M 25 w. thread

M 32 w. thread

For additional housings, refer to Chapter D for IP65 / Chapter E for IP65 EMC / Chapter F for IP68 EMC

Cover

b (mm) 61 76 76

Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G

Order No. 1788180000 1787010000 1787000000

Plug housing, cable entry at top

a

Version

M 25 w. thread

M 32 w. thread

Cover

b (mm) 61 76 76

Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G

Order No. 1788210000 1787070000 1787060000

Cover

Version For hoods

Type HDC 16B DMDQ 2QB

Order No. 1665270000

Base
Bulkhead housing
Base housing
Coupling housing
Cover

Version Side-locking Side-locking

Cover

b (mm) Type 29 HDC 16B ABU 29 HDC 16B ABU N

Order No. 1208600000 2488590000

Note

Note: N = Plastic locking lever with stainless steel inlay

a M 25 M 25 M 25 M 25 PG 21 M 32
Note

Version Side-locking Side-locking Side-locking Side-locking Side-locking Side- locking

Cover

b (mm) 64 64 64 84 84 84

Type HDC 16B SBU 1M25G N HDC 16B SBU 2M25G HDC 16B SBU 2M25G N HDC 40D SBU 2M25G HDC 40D SBU 1M32G N HDC 40D SBU 2M32G

Note: N = Plastic locking lever with stainless steel inlay

a M 25 PG 29 M 32 PG 29 PG 29

Version w. thread w. thread w. thread w. thread w. thread

Cover

b (mm) 78.6 79 78.6 79 79

Type HDC 40D KBU 1M25G HDC 40D KBU 1M25G N HDC 40D KBU 1M32G HDC 40D KBU 1M32G N HDC 40D KBU 2M32G N

Note

Note: N = Plastic locking lever with stainless steel inlay

Version For bases

Type HDC 16B DODQ 4BO

Order No. 2560740000 1788240000 2560930000 1787120000 2561030000 1787110000
Order No. 1787200000 2559890000 1787190000 2559900000 2545510000
Order No. 1665260000

E

D

E

E
RockStar® inserts

D

B

D

2864040000

B.39

HEE series

RockStar® inserts
/RDGFXUUHQW,>$@

500 V, 16 A, size 8

Male

46 + h

+’&+((FRQGXFWRU+9.+9.

/DUJHVWFRQGXFWRU+9.

6PDOOHVWFRQGXFWRU+9.

$PELHQWWHPSHUDWXUH7>&@

B

Female

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEE 46 MC 1 1826770000

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEE 46 FC 1 1826780000

Installation cut-out
0

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.40

2864040000

HEE series

Housing selection RockStar® IP65 Size 8
Hood
Plug housing, cable entry sideways

a

Version

M 25 w. thread

M 32 w. thread

For additional housings, refer to Chapter D for IP65 / Chapter E for IP65 EMC / Chapter F for IP68 EMC

Cover

b (mm) 62.58 76 62.58 76

Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G

Order No. 1787760000 1786780000 1787750000 1786770000

Plug housing, cable entry at top

a

Version

M 25 w. thread

M 32 w. thread

Cover

b (mm) 62.58 62.58 76

Type HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G

Order No. 1787820000 1787810000 1786830000

Cover
Base
Bulkhead housing

Version For hoods For hoods

Type HDC 24B DMDQ 2QB HDC 24B DMDQ 2QB N

Order No. 1665640000 2559760000

Note

Note: N = Plastic locking lever with stainless steel inlay

Version Side-locking Side-locking

Cover

b (mm) Type 29.5 HDC 24B ABU 29.5 HDC 24B ABU N

Order No. 1212400000 2488600000

E

E
RockStar® inserts

D

B

D

E

Base housing Coupling housing Cover

Note

Note: N = Plastic locking lever with stainless steel inlay

a

Version

Cover

M 25 Side-locking

M 32 Side-locking

b (mm) 64 64 84 84 84 84

Type HDC 24B SBU 2M25G HDC 24B SBU 2M25G N HDC 64D SBU 2M25G HDC 64D SBU 2M25G N HDC 64D SBU 1M32G N HDC 64D SBU 2M32G

Note

Note: N = Plastic locking lever with stainless steel inlay

a

Version

M 25 w. thread

M 32 w. thread

Cover

b (mm) 65 65 65 79 79

Type HDC 24B KBU 1M25G HDC 24B KBU 1M25G N HDC 24B KBU 2M32G N HDC 64D KBU 1M32G HDC 64D KBU 1M32G N

Note

Note: N = Plastic locking lever with stainless steel inlay

Version For bases

Type HDC 24B DODQ 4BO

Order No. 1787870000 2560970000 1786890000 2561060000 2561050000 1786880000
Order No. 1787920000 2559870000 2559880000 1786960000 2559910000
Order No. 1665630000

E D

D

E

2864040000

B.41

HEE series

RockStar® inserts
/RDGFXUUHQW,>$@

500 V, 16 A, size 10

Male

64 + h

+’&+((FRQGXFWRU+9.+9.

B

/DUJHVWFRQGXFWRU+9.

6PDOOHVWFRQGXFWRU+9.

$PELHQWWHPSHUDWXUH7>&@

Female

Ordering data

Type of connection Type

Qty. Order No.

Crimp connection HDC HEE 32 MC

1 1826790000

Crimp connection HDC HEE 32 MC 33-64 1 1018950000

Ordering data

Type of connection Type

Qty. Order No.

Crimp connection HDC HEE 32 FC

1 1826800000

Crimp connection HDC HEE 32 FC 33-64 1 1018960000

Installation cut-out
0

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.42

2864040000

HEE series

Housing selection RockStar® IP65 Size 10

For additional housings, refer to chapter D for IP65

Hood
Plug housing, cable entry sideways

a

Version

M 32 w. thread

Cover

b (mm) Type 79 HDC 32B TSLU 1M32G

Order No. 1788420000

Base
Bulkhead housing
Base housing
Coupling housing

Version End-locking End-locking

Cover with cover

b (mm) Type 38 HDC 32B ALU 55 HDC 32B ADLU

Order No. 1219500000 1219800000

a

Version

M 32 End-locking

Cover with cover

b (mm) Type 79 HDC 32B SLU 2M32G 96 HDC 32B SDLU 2M32G

Order No. 1788470000 1788490000

a

Version

M 32 w. thread

Cover

b (mm) Type 83 HDC 32B KLU 1M32G

Order No. 1788500000

E

E
RockStar® inserts

D

B

E E
D D

D

2864040000

B.43

HEEE series

RockStar®®inEisnerstästze

HEEE series

HEEE inserts combine high currents up to 16A with a very

high packing density. They are available as 40 and 64 pole

units. They can be mounted in size 6 and 8 housings. These

B

space-saving contact inserts are thus a solution when highpole cables with high currents and voltages up to 500V are

used.

Technical data

Standards/approvals Standards
Approvals Inserts No. of poles Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity Insulation resistance Material
Temperature range Flammability to UL 94 Mechanical service life
Plugging cycles Ag-Surface Plugging cycles Au-Surface Contact resistance Crimp connection Contacts/Material Contacts Surface Crimp connection
Flexible conductor connection Stripping length PE connection Clamping range solid/stranded flexible/flexible with
wire end ferrule, DIN 46228 pt. 1 AWG conductor Stripping length Clamping torque Blade dimensions

DIN EN 61984 DIN EN 60664-1 UL/CSA
40, 64 (+PE) 500 V 600 V 16 A 6 kV 3 (630 V / 6 kV / 2) 1010 Glass-fibre reinforced PC (in UL list and approved for railway applications) 40 °C to +125 °C V 0
500 500
2 m
Copper alloy Passivated silver, or gold-plated
0.5 4 mm² (AWG 20 12) 7.5 mm
0.5 4 mm² 0.5 4 mm² / 0.5 4 mm²
0.5 4 mm² / 0.5 4 mm² AWG 20 12 10 mm 1.2 1.5 Nm SD 0.8 x 4 mm or PZ1

Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!
B.44

2864040000

HEEE series

RockStar®®inEisnerstästze

Overview

B

Size Rated voltage Rated current

No. of poles

Tension clamp connection

TOP

Screw conn. with wire Crimp PUSH IN Page

connection

guard spring

connection connection

6

500 V

16 A

40 + h

·

B.46

8

500 V

16 A

64 + h

·

B.48

2864040000

B.45

RockStar® inserts
/RDGFXUUHQW,>$@

HEEE series

500 V, 16 A, size 6

Male

40 + h

+’&+(((0&)&59PPWHUPLQDOV

EDVHFXUYH

GHUDWLQJFXUYH

$PELHQWWHPSHUDWXUH7>&@

B

0

Female
0

Installation cut-out
0

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEEE 40 MC 1 1528370000

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEEE 40 FC 1 1528380000

Accessories

Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.46

2864040000

HEEE series

Housing selection RockStar® IP65 Size 6
Hood
Plug housing, cable entry sideways

a

Version

M 25 w. thread

M 32 w. thread

For additional housings, refer to Chapter D for IP65 / Chapter E for IP65 EMC / Chapter F for IP68 EMC

Cover

b (mm) 61 76 76

Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G

Order No. 1788180000 1787010000 1787000000

Plug housing, cable entry at top

a

Version

M 25 w. thread

M 32 w. thread

Cover

b (mm) 61 76 76

Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G

Order No. 1788210000 1787070000 1787060000

Cover

Version For hoods

Type HDC 16B DMDQ 2QB

Order No. 1665270000

Base
Bulkhead housing
Base housing
Coupling housing
Cover

Version Side-locking Side-locking

Cover

b (mm) Type 29 HDC 16B ABU 29 HDC 16B ABU N

Order No. 1208600000 2488590000

Note

Note: N = Plastic locking lever with stainless steel inlay

a M 25 M 25 M 25 M 25 PG 21 M 32
Note

Version Side-locking Side-locking Side-locking Side-locking Side-locking Side- locking

Cover

b (mm) 64 64 64 84 84 84

Type HDC 16B SBU 1M25G N HDC 16B SBU 2M25G HDC 16B SBU 2M25G N HDC 40D SBU 2M25G HDC 40D SBU 1M32G N HDC 40D SBU 2M32G

Note: N = Plastic locking lever with stainless steel inlay

a M 25 PG 29 M 32 PG 29 PG 29

Version w. thread w. thread w. thread w. thread w. thread

Cover

b (mm) 78.6 79 78.6 79 79

Type HDC 40D KBU 1M25G HDC 40D KBU 1M25G N HDC 40D KBU 1M32G HDC 40D KBU 1M32G N HDC 40D KBU 2M32G N

Note

Note: N = Plastic locking lever with stainless steel inlay

Version For bases

Type HDC 16B DODQ 4BO

Order No. 2560740000 1788240000 2560930000 1787120000 2561030000 1787110000
Order No. 1787200000 2559890000 1787190000 2559900000 2545510000
Order No. 1665260000

E

D

E

E
RockStar® inserts

D

B

D

2864040000

B.47

RockStar® inserts
/RDGFXUUHQW,>$@

HEEE series

500 V, 16 A, size 8

Male

64 + h

+’&+(((0&)&59PPWHUPLQDOV

EDVHFXUYH

GHUDWLQJFXUYH

$PELHQWWHPSHUDWXUH7>&@
B

Female

Installation cut-out
0

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEEE 64 MC 1 2729580000

Ordering data
Type of connection Crimp connection

Type

Qty. Order No.

HDC HEEE 64 FC 1 2729590000

Accessories
Type Crimp contacts, male – gold HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C -HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU Crimp contacts, male – silver HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651420000 100 1651430000 100 1651440000 100 1651450000 100 1651460000
100 1200500000 100 1200600000 100 1200700000 100 1200800000 100 1200900000
1 9018490000 1 1866750000

Accessories
Type Crimp contacts, female – gold HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU Crimp contacts, female – silver HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE- BM2.5AG HDC-C-HE-BM4.0AG Tools CTX CM 1.6/2.5 REMOVAL TOOL HE

Qty. Order No.
100 1651470000 100 1651480000 100 1651490000 100 1651500000 100 1651510000
100 1201100000 100 1201200000 100 1201300000 100 1201400000 100 1201500000
1 9018490000 1 1866750000

B.48

2864040000

HEEE series

Housing selection RockStar® IP65 Size 8
Hood
Plug housing, cable entry sideways

a

Version

M 25 w. thread

M 32 w. thread

For additional housings, refer to Chapter D for IP65 / Chapter E for IP65 EMC / Chapter F for IP68 EMC

Cover

b (mm) 62.58 76 62.58 76

Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G