DECATHLON HB500 Handbike Instruction Manual

DECATHLON HB500 Handbike

Product Information

Italy
Manufacturer Contact| Tel. +39 049 9325733
Fax +39 049 9325734
Email: offcarr@offcarr.com
Website: www.offcarr.com
Distributor| DECATHLON
Distributor Address| 4 BOULEVARD DE MONS – BP 299 59650 VILLENEUVE D’ASCQ CEDEX –
FRANCE
Distributor Website| www.decathlon.com
Product Weight| 21.1 kg
Maximum User Weight| 120 kg
Accessories| Lights, Bell, Reflectors

Product Usage Instructions

First Use

1. Read the manual carefully before adjusting or using the product.
2. If necessary, download the manual in PDF format from the manufacturer’s website: www.decathlon.com
3. If you have any questions or need assistance, contact Decathlon or the manufacturer using the provided contact information.

Base Configuration

To configure the handbike, follow these steps:

1. Adjust the rear seat height.
2. Adjust the front seat height.
3. Adjust the seat inclination.
4. Adjust the backrest incline.
5. Adjust the tautness of the backrest canvas.
6. Adjust the footplate depth.
7. Assemble the leg strap and pelvic strap.

Maintenance, Inspections, and Checks

To ensure the proper functioning of the handbike, follow these maintenance procedures:

1. Replace the tire and air chamber as needed.
2. Replace the bearings when necessary.
3. Perform brake inspections regularly.
4. Inspect the derailleur periodically.
5. Check the axle for any issues.
6. Inspect the lights, bell, and reflectors for proper functioning.

Cleaning and Disinfection Instructions

Follow these instructions to clean and disinfect the handbike:

1. Refer to the cleaning and disinfection instructions provided in the manual.

Packaging, Transport, and Delivery

For information regarding packaging, transport, and delivery, refer to the manual.

Material Identification

Refer to the manual for material identification details.

Please read this manual carefully before adjusting or using this product.
If necessary, contact Decathlon or the manufacturing company at the address provided below.
Should you suffer from visual impairment, please download the manual in PDF format from our website: www.decathlon.com

Handbike designed and manufactured by:

OFF CARR s.r.l. Via dell’Ar gianato II, 29 35010 Villa del Conte (Padova) Italy
Tel. +39 049 9325733 Fax +39 049 9325734
E-mail : offcarr@offcarr.com http://www.offcarr.com
If necessary, and for any further details regarding the safety of the handbike, repairs and ordinary or extraordinary maintenance, please contact: DECATHLON 4 BOULEVARD DE MONS – BP 299 59650 VILLENEUVE D’ASCQ CEDEX – FRANCE
https://www.decathlon.com
All rights reserved

Presentation

The HB500 is a handbike designed to meet the needs of adults and young people who are new to the sport of handcycling on tracks and roads. Made with a lightweight aluminium alloy, it offers a wide range of adjustments, meaning it can be configured in line with the users’ needs and the requirements of their various pathologies. Additionally, it means it can accompany them as they develop and progress in their sport, from leisure to competitions. The wheelchair complies with the following standards:

• ISO 7176-8 (test model 120 kg)
• ISO 7176-16

You must NOT use wheelchairs and their elements incorrectly or for uses other than those indicated in this manual.

HB500 Description
The HB500 is a three-wheeled manual handbike with an aluminium frame .

HB500 Features

• Aluminium alloy frame

• Wheels: 26″ (25-571), road tyre casings

• Predefined camber: 12°

• Derailleur:Shimano Nexus on front wheel (8 speeds on the front wheel hub)

• Seat width: 400 mm

• Seat depth: 420 mm

• Backrest height: 350 mm

• Backrest angle relative to the ground: 105°- 75°

• Seat angle:min 2° max 10°

• Leg angle relative to the seat: min 55° max 90°

• Distance between seat and footplate: 430 mm (adjustable)

• Seat front height in relation to ground: 500 mm (adjustable from 500 to 600 mm)

• Height of seat back from the ground: 420 mm adjustable from 420 to 560 mm)

• Backrest incline: 91° (adiustable)

• Foot strap: standard

• Polyurethane cushion 75 sh., H 30 mm (prof. Std. 420 mm) not anti-sores.

• Dimensions:

  • Total width: 775 mm [700 mm 1**
  • Total length: 1800 mm [1200 mm]**
  • Total height: min 1000 mm, max 1050 mm [1200 mm]**
  • Turning diameter: 4850 mm
    Note : Some dimension measurements may be greater than the measurements set out in the EN ISO 12183 regulation [xxx mm]. In some cases, it may be difficult or impossible to use
    emergency exits provided.

• Total weight: 21,1 kg

• Maximum user weight: 120 kg

• Accessories: lights, bell, reflectors

Warning

The user is reminded that they should carry out a self-assessment of the critical points associated with their specific pathology, and with their particular postural requirements, before proceeding with any adjustments or use of the handbike. OFFCARR does not accept any responsibility for any damages caused by incorrect seating in the handbike, or by features of sitting in the wheelchair which are incompatible with the user’s pathology.

• The cushion provided IS NOT ANTI SORE, it is made with expanded polyurethane with a density of 75 shore with a Nylon fabric cover.
• Avoid contact of the handbike with water. Undesirable rust may occur on some metal parts and/or loss of the safety features of the materials concerned.
• The handbike must only be used for the sport it has been designed for, or for compatible disciplines, and not for transporting objects in general, and it must not be used in other contexts. This could be dangerous insofar as some of the usual safety elements for the device in motion are absent (e.g. Parking brakes, etc.).
• Allergies caused by contact with parts of the handbike should be reported.
• Keep the handbike away from heat sources in order to avoid any of the components setting alight. The coverings meet the criteria for the standard ISO 7176 16:2012.
• Do not put your fingers into the spikes when the handbike is in motion.
• inflate the tyres to a pressure within the range indicated inside the tyre. If transporting by plane, it is suggested that you deflate the tyres to avoid excess pressure.
• The handbike must be regularly maintained, so that it is kept in good working condition but especially so that the safety conditions are upheld.
• Inefficient maintenance and the improper use of the device may cause damages and injury to users.
• Alterations may invalidate the minimum safety conditions.
• The registration of the device and the address of the manufacturer can be found on a small sticker located underneath the handbike’s lower frame. This sticker must never be removed, at risk of invalidating the product’s guarantee.
• The indicated life span of the wheelchair is 4 years under normal usage conditions, subject to it always being used by the same person and undergoing regular maintenance.

Supplied base configuration

• The HB500 handbike comes with a standard configuration and is ready to use.

First use

Set-up must be performed before using the device and must be done by the user or the person assisting him/her.The handbike is shipped with the rear wheels removed. Position the rear wheels and secure them using a 6 mm Allen key (supplied).It is recommended you check the pressure of the wheels before use, ensuring they’re at 9 BAR. The inflation pressure is indicated on the sides of the tyre covers. However, it is recommended that you always ensure that the wheels are properly secured before using the handbike.

Base configuration

The TW500 wheelchair comes with the following adjustment:

Adjustments height

Rear seat height adjustment
To function properly, the carriage mount should be as parallel as possible to the ground. To adjust the rear

• Loosen but do not remove screws “F4” and “F3” (see 4.2)
• Unscrew and remove the “4” screws.
• Position the rear seat at the desired height, aligning the holes in the plate.
• Replace the “D” screws and tighten them properly.
• Tighten the F4 “F3” screws

Ensure that the screw positions on the plates are the same on both sides.

Front seat height adjustment

The handbike is shipped with a front height of 50 cm from the ground. Please note that this setting is the only way to change the distance relative to the footplate.We therefore recommend verifying that this distance is correct immediately after selecting the desired seat inclination and adjusting the rear height in the same way: To function properly, the carriage mount should be as parallel as possible to the ground. The distance between the seat and ground can vary from 500 to 600 mm, and between 400 and 500 mm for the footplate. To set the front height:

• Loosen but do not remove screws “F3” and “F4” (see 4.1)
• Unscrew and remove the “B” screw.
• Position the front seat support at the same height as the rear (parallel to the ground), aligning the holes in the plate
• Put the “B” screws back in place and tighten them properly. Tighten the F3 “F4” screws

Adjusting the seat inclination
The seat angle can be adjusted via two plates on either side of the seat.

• Loosen the F1 screws
• Unscrew and remove the “A” screws
• Select the new angle from the 4 possible positions
• Re-insert and tighten the A screws
• Tighten the F1 screws

These operations must be carried out at the same time on both sides.

Adjusting the backrest incline
The backrest is shipped with a standard angle of 91°, which can be modified in the following manner:

• Loosen the F6 screws
• Loosen and remove screws “E” and “F”
• Select the desired angle by aligning the holes correctly.
• Insert and tighten screws “E” and “F” properly and tighten the “F6” screws.

Ensure that the screw positions on the plates are the same on both sides.

Adjusting the tautness of the backrest canvas

• Lift the rear section of the canvas.
• Loosen the straps.
• With the athlete in playing position, pull taut the straps as much as necessary, starting with the top strap.
• Fold the backrest canvas back again.
• Try some game movements and repeat the operation if the position isn’t quite right.

Footplate depth adjustment
The depth of the footplate is adjustable in depth. To do this:

• Slightly loosen screw “K”
• Slide the footplate along the guide to the desired position
• Tighten screw “K” securely

Leg strap assembly
iS The HB500 is equipped with a leg strap to keep the knees attached to the frame. On each end of the strap there is respectively a male and a female velcro patch. For assembly, we recommend pressing the male velcro end of the strap onto the legs (velcro upwards) and running the strap around the legs so that the other end with the female velcro attaches to the first, as shown in the photo:

Assembling the pelvic strap
The HB500 is designed to accommodate a 45° pelvic strap.This can be mounted on the backrest adjustment bar, as shown in the diagram.

Tips and recommendations for use

If needed, the padding can be washed at low temperatures. Nevertheless, avoid immersing the other, mechanical parts of the wheelchair in water. Always clean the handbike thoroughly for maximum efficiency.

Maintenance, inspections and checks

ATTENTION

• Always ensure that the wheels are correctly locked (see par. 6.5).

• Always ensure that the lights, bell and reflectors are correctly positioned (see par. 6.2)
  The handbike should be regularly checked to ensure it remains efficient and safe.

• Insufficient maintenance and improper use of the device may cause damages and injury to people or property.

• There is no real danger of personal injury when using the handbike as it has been designed to reduce the risk of accidents during use or preparation for use. However, as this is a specialistproduct that could become dangerous if used in different contexts, we recommend using only original or manufacturer-approved spare parts when replacing certain components.

• Should you encounter any difficulties in finding spare parts on the market, please contact DECATHLON.

Each week:

• Check the tyre pressures. On the side of each wheel cover, you’ll find the recommended tyre pressure. A deflated tyre compromises the smooth operation of the Handbike.
• Check the efficiency of the brakes (see par 6.3).
• Check that the gear and brake cables are not entangled.

Each quarter:

• Ensure that the rear wheel bearing bolts are securely fastened.
• Verify the efficiency of the bearings on the front and rear wheels and lubricate if necessary. We recommend using silicon oil as a grease, as it’s effective and non-staining.
• Check the position of the gear shift (see par.6.4).

Replacing the tyre and air chamber

Disassembling the tyre and air chamber

• Deflate the tyre
• Install a special lever between the circle and the shoulder of the tyre, so that when the lever is tilted, the side of the wheel comes out (fig. 1 and 2)
• Install another lever 100 mm from the previous point and repeat the operation (fig. 3)
• Slide the two levers around the whole circle to release the entire tyre.
• Remove the air chamber, starting with the side opposite the inflation valve (fig. 4)
• Once the air chamber has been removed, you can easily remove the tyre to replace either or both of them.

Assembling the air chamber and tyre

• Remove the air chamber (deflated) in the tyre (fig. 5).
• Insert the air chamber inflation valve into the whole intended for this purpose, located on the circle.
• Around the whole circle, install the tyre, taking note of the direction of the tyre, which indicates whether it’s the right or left drive wheel.
• Install the opposite shoulder over the tyre, starting from the point where the valve is, moving round in both directions.
• Insert the final part of the shoulder with the help of the levers intended for this, reversing the instructions shown in Fig. 3, Fig. 2, and Fig. 1.
• Inflate the tyre to the pressure indicated on its side.

Replacing the bearings

• Disassembly
  • The drive wheel bearings (6001 2RS) are mounted by applying pressure. To remove them, you simply need to push them from the inside, using a pin drift and a hammer.
• Assembly
  • Position a new bearing on the inner side of the hub, taking care to insert it evenly (it must be co-axial with the hub, otherwise it won’t go in).
  • Before positioning the bearing, on the opposite side, you need to insert the quick removal axle into the bearing which has already been inserted, so that the axle itself acts as a guide for the two bearings. This way, you make sure that the hub and two bearings are co-axial.

Brake inspection
To check the proper functioning of the brakes, first examine the integrity of each brake component (lever, lining, clamp), then press the brake levers one at a time to check whether each independently activates the brake clamp .

Derailleur inspection
Raise the front wheel with a tripod so that it can turn freely. Move the levers in the direction of travel, activate the derailleur by means of the two levers on the right-hand crank and check whether each gear change corresponds to the relevant adjustment of the derailleur (you can feel whether the pedalling movement becomes more difficult or easier depending on the direction given).

Axle inspection
Once the wheel has been mounted as shown below and the axle has been screwed in clockwise, pull the wheel outwards and push it towards the inside of the chair to verify that there is no movement.

Lights, bell and reflectors inspection

The front and rear (independent) lights are positioned on the HB500 in the locations shown in the figure below.One reflector is placed on each wheel as shown below.

Cleaning and disinfection instructions

ATTENTION Use the appropriate eve/face protection and gloves during cleaning and disinfection operations.
If the wheelchair comes into contact with blood or other bodily fluids, it must first be cleaned and disinfected, following the instructions below.
Note : In most cases, it is more interesting and more efficient to remove the seat and backrest canvas before cleaning and disinfecting.

Frame

• Wash the HB500 with a damp cloth, using warm water and neutral soap to remove dirt or stains.
• Wash the HB500 again with a damp cloth to remove the detergent product.
• Dry the HB500
• Visually check that the wheelchair is clean
• Disinfect the wheelchair with 70-90% alcohol.
• Make sure that the wheelchair is completely dry before proceeding.

Canvases

If the user is the same before and after cleaning:
Wash, rinse and disinfect the canvases, using the same procedure as used for the frame.
Make sure that the canvases are completely dry before re-attaching them to the frame.

If the user changes after cleaning:

We recommend replacing the canvas from the seat and backrest with new, fresh canvases.
NOTE : During cleaning operations, the wheelchair must be carefully inspected for ant damages, rust or malfunctions.. If damage or malfunction iS reported, the elements must be repaired or replaced.
ATTENTION! All waste generated by this process must be discarded in line with the applicable local legislation.

Packaging, transport, and delivery

All HB500 are shipped packaged in sealed cardboard boxes, intended to protect them from impacts and dust. The packaging includes the HB500 in its basic configuration, fitted with wheels and accessories, a service kit for basic maintenance, and this user manual to which the guarantee card is attached. The HB500 should be transported using sealed transport methods which protect it from atmospheric agents, as reminded in the instructions provided to this effect on the packaging. Upon delivery, check the integrity of the packaging: Open the packaging and check to make sure that the wheelchair hasn’t been damaged in transit. Once these initial checks, which are compulsory for the validity of the guarantee, have been carried out and if the HB500 isn’t used soon after, repackage it and store it in a dry place, in a storage area at a temperature between – 15 °C and 50° C and RH lower than 80%. Do not lean or place objects on the packaging, as indicated via the symbols featured on the packaging.

Material identification

The HB500 is made using the following materials: aluminum, steel, titanium, polyurethane thermosetting resins, and other composite materials. The sorting and disposal of these materials must be carried out in accordance with the current regulations.

HB500 products comply with Regulation (EU) MDR 2017 745.
OFF CARR s.r.l. Reserves the right to make improvements and/or changes to its products without prior notice, in compliance with the appropriateness of the assistance wheelchair, the contractual conditions of guarantee and the availability of spare parts in compliance with the applicable legal provisions. UMHB500R6 Date of update: May 2021

References

• Decathlon | Move people through the wonders of sport | Decathlon

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