IP Enclosures IP-ACIRM200 Roof Mount Air Conditioner for Electrical Enclosure Indoor Application User Manual

IP Enclosures IP-ACIRM200 Roof Mount Air Conditioner for Electrical

Enclosure Indoor Application

Product Information

The IP-ACIRM200 is a roof mount air conditioner designed for indoor applications in electrical enclosures. It is classified as not accessible to the general public and should only be installed by qualified personnel. The air conditioner must be installed in accordance with national wiring regulations (IEC 60335-2-40:2018) and an efficient disconnection system must be provided in compliance with the AS / NSZ 3000 standard. The internal and external components of the electrical enclosure should not affect the proper installation and ventilation of the air conditioner. The heat loss of the components inside the enclosure must be lower than the useful cooling power of the air conditioner.

Product Usage Instructions

1. Before any operation, switch off the power supply.
2. The air conditioner is not to be used by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction. Children should be supervised and not allowed to play with the air conditioner.
3. Ensure proper fixing of the electrical enclosure to the floor to prevent accidental tipping due to the supplementary weight of the installed air conditioner.
4. Select an installation position for the air conditioner that ensures good ventilation and does not obstruct air passage by any internal or external components of the enclosure.
5. Handle the air conditioner in an upright position and protect it against accidental tipping over.
6. Do not modify the structure of the air conditioner unless specified in these instructions or associated instructions.
7. During transportation of enclosures with installed air conditioner, use a proper bracket to support the cooling unit’s weight.
8. Only install original spare parts and accessories.
9. Ensure protection against access to live parts is provided by the installer.
10. The supply connector of the air conditioner must only be connected and disconnected when the electrical enclosure is electrically disconnected.
11. Follow all technical data shown in the user manual.

WARNING

• Safety of AIR CONDITIONER is warranted only by proper use of these instruction which must be kept.
• Installation must be done by qualified personnel only after enclosure power supply disconnecting.
• Before any operation, switch off the power supply.
• The appliance is classified as not accessible to the general public
• The air conditioner is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
• Children being supervised not to play with the air conditioner.
• The air conditioner must be installed in accordance with national wiring regulations (IEC 60335-2-40:2018)
• Upstream of the electrical connection, an efficient disconnection system must be provided in compliance with the AS / NSZ 3000 standard
• Internal and external components of electrical enclosure don’t have to affect the proper installation of air conditioner.
• Inside of electrical enclosure there must not be components that could affect the proper ventilation.
• Provide a proper fixing of the electrical enclosure to the floor to prevent accidental tipping due to the supplementary weight of installed AIR CONDITIONER.
• Installation position of AIR CONDITIONER must be selected to ensure good ventilation. Take care that any internal/external components of enclosure don’t obstruct air passage. (see section 2.2 GENERAL CHECKS BEFORE INSTALLATION)
• The heat loss of the components installed inside of the electrical enclosure must be lower than useful cooling power of the AIR CONDITIONER.
• AIR CONDITIONER IP-ACIW series must be handled in upright position and protected against accidental tipping over.
• Do not modify the AIR CONDITIONER structure if it is not specified in these instruction or associated instructions.
• During transportation of enclosures with installed air conditioner a proper bracket must be used to support the cooling unit weight.
• Install only original spare parts and accessories.
• Protection against access to live parts must be warranty by installer.
• The supply connector of the AIR CONDITIONER must only be connected and disconnected when electrical enclosure is electrically disconnected.
• Follow all technical data shown in this manual

TECHNICAL DATA

degree)
Design| casing| –| Galvanised sheet steel
cover| –| Galvanised sheet steel powder coated RAL7035
Weight| kg| 54
Conformity / Certifications| –| CE, SAA 203165

INSTALLATION

PRODUCT HANDLING
AIR CONDITIONER IP- ACIRM series must be handled in upright position and protected against accidental tipping over.

The air conditioner handling, when unpacked, can be done thanks to lifting eye bolt. Air conditioners IP-ACIRM series are fitted with lifting eye bolts.

Check the proper fixing of eye bolts before lift the air conditioner.

GENERAL CHECKS BEFORE INSTALLATION
Before the installation make sure that the cabinet is disconnected from the electrical supply.

GENERAL CHECKS

–     electrical enclosure must be disconnected form power supply
–     electrical data shown on rating label pasted on air conditioner side must be guaranteed
–     Electrical enclosure must be sized according to air conditioner dimensions and weight.
–     Electrical enclosure must have at least IP54 protection degree
–     Internal and external components of electrical enclosure don’t have to affect the proper installation of air conditioner
–     The installation site must be free from excessive dirt, aggressive ambient conditions and moisture.
–     The installation site must be free from hot air flows
–     The internal side of electrical enclosure must be free from dirt and moisture
–     The environment temperature must be within the range specified on label pasted on air conditioner side
–     Inside of electrical enclosure there must not be components that could affect the proper ventilation
–     the enclosure positioning with installed air conditioner must be carefully selected to ensure good ventilation (clearance between the air conditioner and the near walls must be at least 500 mm in each side).
–     Proper disposing of condensate discharge

FITTING

1. Make the fixing hole on the enclosure as is shown in the drilling template
2. Apply the gasket (included in fixing kit) on the bottom panel of the air conditioner.
3. Lift the air conditioner by lifting eyebolt and place on the enclosure roof
4. Mount the air conditioner on the electrical cabinet according to the drilling template with adequate M6 screws and washers against unscrewing (not included in mounting kit)
5. Connect an adequate hose to the condensate drain pipe as is shown by picture below:

Air conditioner produces condensate because the moist air inside of the enclosure meets cold heat exchanger (evaporator) and then it becomes water; water production decreases during air conditioner working because enclosure air becomes dry.

• The condensate must be properly evacuated to avoid accidental damage to the electrical enclosure
• The enclosure must be IP54 protected, if enclosure is not airtight, condensate production could increase.
• The enclosure IP54 degree is guaranteed only if the air conditioner is proper mounted.

ELECTRICAL CONNECTION

WIRING DIAGRAM

ELECTRICAL INSTALLATION

• The electrical installation must be carried out by a qualified electrician who is responsible for compliance with the applicable standards and regulations.
• Upstream of the electrical connection, a power line disconnector must be provided in compliance with the  AS / NSZ 3000 standard.
• Before the installation make sure that the cabinet is disconnected from the electrical supply.
• Wire male plug with an adequate cable as is shown by picture, phases order shown on male connector must be kept.

Cable section must be at least 1,5mm2
The male plug is fitted with spring terminals:

1. Push the spring with a screwdriver and then insert the wire.
2. Check the proper wire insertion.

Insert male connector inside of 7 poles female connector placed on the bottom of the air conditioner.

ALARM OUTPUT / DIGITAL INPUT
IP-ACIRM200 is fitted with an electronic controller which permits alarm output and digital input signals. Signals wiring is available on supply connector.

• Alarm output (poles 11-12)
  Alarm output is activated according to alarm parameters (for example in case of enclosure temperature higher than ALU value, digital input not activated… See PARAMETERS at 4.2 DIGITAL THERMOSTAT INSTRUCTION section) Alarm output is a dry contact.

• Digital input (poles 13-14)
  WARNING: proper functions of air conditioner are allowed only if digital input is activated. (Closed contact between poles 13-14).
  Digital input can be a door limit switch or a generic external dry contact.

  • Poles 13-14 are factory wired with a bridge.
  • Bridge can be removed to wire, for example, a door limit switch.
  • Electrical data shown on rating label, pasted on air conditioner side, must be followed
  • Install the delayed pre-fuse recommended to protect the line and enclosure components against short-circuit.
  • Upstream of the electrical connection, an efficient disconnection system must be provided and it must be clearly identified
  • Air conditioner is already fitted with a temperature controller, no additional temperature control must be connected upstream of the unit.

STARTING AND ADJUSTMENT

GENERAL DESCRIPTION
Air conditioners are especially designed for dissipation of heat loss inside electrical enclosures with IP54 protection degree. Air circulation inside the enclosures allows to keep enclosure air volume isolated from external ambient air, it preserves the inside of the enclosure against dirt and humidity which are present in the external air.

IP-ACIRM series must be installed only on the roof of electrical enclosure

After finishing assembly of the conditioner, wait approx. 30 min. before starting it (the oil must collect in the compressor to ensure lubrication and cooling).

The air conditioner operates automatically, that is to say, after insertion, the evaporator fan operates continuously making the air inside the cabinet circulate. This way a uniform distribution of temperature inside the cabinet itself is attained. The built-in thermostat drives compressor and condenser fan according to set point value and other parameters (See PARAMETERS at 4.2 DIGITAL THERMOSTAT INSTRUCTION section for references) Compressor and condenser fan start after a delay set on thermostat (see parameter AC on parameters list for references) to permit a minimum interval between the compressor stop and the following restart. During proper operations, the compressor and condenser fan turn OFF when internal enclosure temperature decreases under set point value.

DIGITAL THERMOSTAT INSTRUCTION
WARNING: the air conditioner is designed to operate at 35 ° C cabinet temperature. If the set point is changed the performance of the unit will vary.
Regulating thermostat is fixed on side of air conditioner. Thermostat could be set into a range from 20°C up to 45°C. Follow thermostat instructions for parameter changing.

1. KEY COMBINATIONS:

2. LED FUNCTION DESCRIPTION:

3. MAX & MIN TEMPERATURE MEMORIZATION

   • How to see the min temperature
   1. Press and release the ▼ key.
   2. The “Lo” message will be displayed followed by the minimum temperature recorded.
   3. By pressing the ▼ key again or by waiting 5s the normal display will be restored.
   • How to see the max temperature
   1. Press and release the ▲ key.
   2. The “Hi” message will be displayed followed by the maximum temperature recorded.
   3. By pressing the ▼ key again or by waiting 5s the normal display will be restored.
   • How to reset the max and min temperature recorded
   1. Hold press the SET key for more than 3s, while the max. or min temperature is displayed. (rSt message will be displayed)
   2. To confirm the operation the “rSt” message starts blinking and the normal temperature will be displayed.

4. HOW TO SEE THE SET POINT

5. Push and immediately release the SET key: the display will show the Set point value;

6. Push and immediately release the SET key or wait for 5 seconds to display the probe value again.

7. HOW TO CHANGE THE SETPOINT

8. Push the SET key for more than 2 seconds to change the Set point value;

9. The value of the set point will be displayed and the “°C” or “°F” LED starts blinking;

10. To change the Set value push the ▲ or ▼ arrows within 10s.

11. To memorise the new set point value push the SET key again or wait 10s.

12. HOW TO CHANGE A PARAMETER VALUE
    To change the parameter’s value operate as follows:

13. Enter the Programming mode by pressing the SET + ▼ keys for 3s (the “°C” or “°F” LED starts blinking).

14. Select the required parameter. Press the SET key to display its value

15. Use ▲ or ▼ to change its value.

16. Press SET to store the new value and move to the following parameter.
    To exit: Press SET + ▲ or wait 15s without pressing a key.
    NOTE: the set value is stored even when the procedure is exited by waiting the time-out to expire.

17. HOW TO LOCK THE KEYBOARD

18. Keep pressed for more than 3 s the ▲ + ▼ keys.

19. The POF message will be displayed and the keyboard will be locked. At this point it will be possible only to see the set point or the MAX o Min temperature stored

20. If a key is pressed more than 3s the POF message will be displayed.

21. HOW TO UNLOCK THE KEYBOARD
    Keep pressed together for more than 3s the ▲ + ▼ keys, till the Pon message will be displayed.

22. THE ON/OFF FUNCTION
    With onF = oFF, pushing the ON/OFF key, the instrument is switched off. The OFF message is displayed. In this configuration, the regulation is disabled. To switch the instrument on, push again the ON/OFF key.
    WARNING: Loads connected to the normally closed contacts of the relays are always supplied and under voltage, even if the instrument is in standby mode.

23. PARAMETERS
    Regulation

    • Hy Differential: (0,1 ÷ 25,5°C / 1÷255 °F) Intervention differential for set point. Compressor Cut IN is Set Point + differential (Hy). Compressor Cut OUT is when the temperature reaches the set point.
    • Ot Thermostat probe calibration: (-12.0÷12.0°C; -120÷120°F) allows to adjustpossible offset of the thermostat probe.
    • AC Anti-short cycle delay: (0÷50 min) minimum interval between the compressor stop and the following restart.
    • CH Type of action: CL = cooling; Ht = heating.
    • rES Resolution (for °C): (in = 1°C; dE = 0.1 °C) allows decimal point display. dLy Display delay: (0 ÷20.0m; risul. 10s) when the temperature increases, the display is updated of 1 °C/1°F after this time.
    • IdF Interval between defrost cycles: (0÷120h) Determines the time interval between the beginning of two defrost cycles.
    • MdF (Maximum) length for defrost: (0÷255min) (0=no defrost) When P2P = n, (not evaporator probe: timed defrost) it sets the defrost duration, when P2P = y (defrost end based on temperature) it sets the maximum length for defrost.
    • ALU MAXIMUM temperature alarm: (SET÷110°C; SET÷230°F) when this temperature is reached the alarm is enabled, after the “ALd” delay time.
    • ALL Minimum temperature alarm: (-50.0 ÷ SET°C; -58÷230°F when this temperature is reached the alarm is enabled, after the “ALd” delay time.
    • i1P Digital input polarity: oP: the digital input is activated by opening the contact; CL: the digital input is activated by closing the contact.
    • i1F Digital input configuration: EAL = external alarm: “EA” message is displayed; bAL = serious alarm “CA” message is displayed. PAL = pressure switch alarm, “CA” message is displayed; dor = door switch function; dEF = activation of a defrost cycle; AUS =to switch on the second relay if oA1 = AUS; Htr = kind of action inversion (cooling –heating); FAn = not set it; ES = Energy saving.
    • did (0 ÷ 255 min) with i1F= EAL or i1F = bAL digital input alarm delay: delay between the detection of the external alarm condition and its signalling. with i1F= dor: door open signalling delay with i1F = PAL: time for pressure switch function: time interval to calculate the number of the pressure switch activation.
    • PbC Type of probe: it allows to set the kind of probe used by the instrument: PbC = PBC probe, ntc = NTC probe.
    • dP3 Third probe display- no available
    • .dP4 Fourth probe display- no available

24. DIGITAL INPUT (ENABLED WITH P3P = N)
    The free voltage digital input is programmable in different configurations by the “i1F” parameter. Door switch input (i1f = dor) It signals the door status and the corresponding relay output status through the odc parameter: no= normal (any change);, Fan= fan OFF; CPr= Compressor OFF, F_C= Compressor and fan OFF. Since the door is opened, after the delay time set through parameter did, the door alarm is enabled, the display shows the message dA and the regulation restarts is rtr = yES. The alarm stops as soon as the external digital input is disabled again. With the door open, the high and low temperature alarms are disabled.
    Digital inputs polarity
    The digital input polarity depends on the i1P parameter.
    i1P=CL: the input is activated by closing the contact.
    i1P=OP: the input is activated by opening the contact

25. GENERIC ALARM (i1F = EAL)
    As soon as the alarm input is activated (for example enclosure temperature higher than ALU value) the unit will wait for did time delay before signalling the EAL alarm message. The outputs status doesn’t change. The alarm stops just after the alarm input is de-activated.

26. SERIOUS ALARM MODE (i1F = bAL)
    When the alarm input is activated (for example enclosure temperature higher than ALU value), the unit will wait for did delay before signalling the CA alarm message. The relay outputs are switched OFF. The alarm will stop as soon as the alarm input is de-activated.

27. ALARM SIGNALS:

28. DEFAULT SETTING VALUES**
    Label| Name| Range| °C/°F|
    ---|---|---|---|---
    Set| Set point| LS÷US| 31.0| —
    Hy| Differential| 0,1÷25.5°C/ 1÷ 255°F| 4.0| Pr1
    Ot| Thermostat probe calibration| -12÷12°C /-120÷120°F| 0.0| Pr1
    AC| Anti-short cycle delay| 0 ÷ 50 min| 3| Pr1
    CH| Kind of action| CL=cooling; Ht= heating| cL| Pr1
    rES| Resolution| in=integer; dE= dec.point| dE| Pr1
    IdF| Interval between defrost cycles| 1 ÷ 120 hours| 8| Pr1
    MdF| (Maximum) length for defrost| 0 ÷ 255 min| 0| Pr1
    ALU| MAXIMUM temperature alarm| Set÷ 110.0°C; Set÷230°F| 50.0| Pr1
    ALL| Minimum temperature alarm| -50.0°C÷Set/ -58°F÷Set| -50.0| Pr1
    i1P| Digital input polarity| oP=opening;CL=closing| oP| Pr1
    i1F| Digital input configuration| EAL, bAL, PAL, dor; dEF; Htr, AUS| dor| Pr1
    did| Digital input alarm delay| 0÷255min| 0| Pr1
    PbC| Kind of probe| Ptc; ntc| ntc| Pr1
    dP3| Third probe display| —| noP| Pr1
    dP4| Fourth probe display| —| noP**| Pr1

SPARE PARTS LIST

WARRANTY

WE IP ENCLOSURES
guarantees that the product is free from any quality defects.
The product is guaranteed for a period of 12 months from the date of delivery, provided it operates under the following conditions:

1. 1. value of power supply indicated in the data plate is completely respected;
   2. requirements specified on user’s manual are completely respected;
   3. cabinet temperature is not higher or lower than its rated temperature;
   4. ambient temperature is not higher or lower than its rated temperature;
   5. the product is mounted on cabinets with a minimum IP54 protection level;
   6. the product is mounted on cabinets that not requiring higher cooling power than expected;
   7. the product is clearly identifiable by serial number.

The warranty does not apply if :

1. 1. the cooling circuit has been modified about type and quantity of refrigerant or composition;
   2. the unit operates in acid or corrosive ambient;
   3. the unit has been modified without IP ENCLOSURES consent.

This warranty shall become null as soon as the product is altered or modified in its structure or in circuits. The terms of this warranty (commencement and termination dates) are not modified by any repair or replacement of products. For every part that results defective during the period of this warranty, IP ENCLOSURES shall repair or replace it. Any others charges arising from removal, handling and installation of the products shall not be refunded by IP ENCLOSURES. Like is specified on user’s manual, installation, handling, the correct earthing in accordance with all current standards are under the responsibility of costumer. In the event of any damage caused by a defective product shall apply the EEC85.374 standard. The malfunction must be communicated in writing to IP ENCLOSURES. Warranty is void if the costumer is not in good standing with the payments.

UE DECLARATION OF CONFORMITY

SAA CERTIFICATE

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