VOLKSWAGEN HV-196220 Heavy Load Spring MAD Instructions

June 15, 2024
Volkswagen

VOLKSWAGEN HV-196220 Heavy Load Spring MAD

Product Information

  • Specifications
    • Product Model: HV-196220
    • Product Name: Volkswagen Caddy

Product Usage Instructions

Fitting instructions

  1. Mount original parts of the car as specified in the workshop manual.
  2. After mounting, check that the MAD spring has enough pre-tension.
  3. Protect metal parts with an anticorrosive coating.
  4. Readjust the headlights, and the camera and/or radar system if present.
  5. With multi-link suspension, we recommend realigning.

FAQ

  1. Where can I download the relevant documents for this set?

Parts Mounting

  1. Mount original parts of the car as specified in the workshop manual.
  2. After mounting, check that the MAD spring has enough pre-tension.
  3. Protect metal parts with an anticorrosive coating.
  4. Readjust the headlights, and the camera and/or radar system if present.
  5. With multi-link suspension, we recommend realigning.
  6. On the following page you will find the QR codes and URLs to download the relevant documents of this set

Notice

INSTALLATION

  1. Remove the bump stop 1 out of it’s holder 2 and dismount the bump stop holder by removing bolt 3. See fig 1 and 2.
  2. Fit the upper bracket A under the bump stop holder. The bracket can be fitted at the front or the rear side of the bump stop. Use the original bolt 3 of the bump stop holder. See fig 3.
    • Attention! On the Volkswagen Caddy 4-motion it is only possible to fit the kit behind the rear axle
  3. Place the lower bracket B on the leaf spring. Take care that the notch of the strip of the bracket centres right around the U-bolt of the leaf spring. See fig 4.
  4. Put the rubbers R into the spring holders. See fig. 4.
  5. Jack up the car.
  6. Place the auxiliary spring C into the lower bracket B. Pull the spring firmly downwards and place the spring at the top side into bracket A. See fig 5 and 6.
  7. Put he bump stop back into it’s holder.
  8. Put the car back on it’s wheels.

CONTACT

  • MAD Wiltonstraat 53
  • 3905 KW Veenendaal
  • The Netherlands
  • T +31 (0) 318 586 100
  • mad-automotive.com.
  • HV-196220 Volkswagen Caddy

References

Read User Manual Online (PDF format)

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