Altech VVC ECO15 Circulation Pump User Manual

Altech VVC ECO15 Circulation Pump

Product Information: The product is a circulation pump called VVC ECO15, manufactured by ALTECH. It is designed for use in detached and semi-detached houses with a maximum pipe length of 50 meters. The pump is intended for circulating service water.

Product Usage Instructions

1. Before installation, read the installation and operating instructions provided with the product.
2. Ensure that the installer and qualified personnel or the operator read and understand the instructions.
3. Observe the general safety instructions and special safety instructions mentioned in the manual.
4. Take note of the symbols used in the operating instructions for important information and safety precautions.
5. Strictly observe any notes attached directly to the product.
6. Only qualified personnel should perform assembly works.
7. Refer to the EU Declaration of Conformity provided with the instructions.
8. Do not modify the product without prior agreement, as it may invalidate the declaration of conformity.
9. Ensure that the existing regulations for accident prevention are followed.
10. Take necessary precautions to prevent personal injury and danger due to electrical voltage.
11. Handle the product as per the useful information provided in the manual to ensure safe operation.
12. Failure to comply with safety instructions may result in harm to individuals, the environment, or the system.
13. Observe safety instructions and national accident prevention regulations during assembly.
14. If the pump is disconnected from the power supply, wait at least 1 minute before switching it on again to avoid functional errors or damage to the connected heating controller.
15. Ensure the pump is used as intended and comply with the installation and operating instructions.
16. Comply with the limit values specified in the technical data.
17. Follow safety instructions for transport and storage of the product.

General

These installation and operating instructions are a part of the product, and contain basic information that must be observed during installation, operation and maintenance. For this reason it must be read by the installer and the responsible qualified personnel or the operator before performing assembly works.
Not only the general safety instructions mentioned in point 2 must be observed, but also the special safety instructions mentioned in the other sections.
A copy of the EU Declaration of Conformity is provided with these instructions. In case of modification, which has not been agreed with us beforehand, the declaration loses its validity.

Labelling of symbols in the operating instructions

General danger symbol Warning! Danger of personal injury! The exisiting regulations for accident prevention must be observed.

Warning! Danger due to electrical voltage! Danger due to electrical energy must be excluded. Observe the instructions in local or general regulations (e.g. IEC, VDE etc.) and those of the local energy suppliers.

This symbol indicates useful information on handling the product. They draw attention to possible difficulties and are intended to ensure safe operation.

Notes attached directly to the product, such as:

• direction of rotation arrow
• type plate
• marking of connections must be strictly observed and kept in an easily legible state.

Personnel qualification
The personnel, who is carrying out assembly, operation and maintenence works must provide appropriate qualifications. The area of responsibility, competence and supervision of the personnel must be ensured by the operator. If personnel do not provide the required know-how, they must be trained or instructed accordingly. This device can be used by children aged form 8 years and above, as well as by persons with reduced physical, sensory or mental capabilties or lack of experience and know-how, only if they have been given supervision or instruction concerning use of the device in a safe way and if they understand the hazards involved. Children must not play with the device. Cleaning and user maintenance works must not be carried out by children without supervision.

Dangers, if safety instructions are not observed
Failure to observe the safety instructions may endanger persons, the environment and the system. Failure to comply with the safety instructions will result in the loss of any claims for damages.

Potential dangers include:

• dangers to persons due to electrical and mechanical effects
• failure of important functions of the system
• danger to the environment due to -leakage of liquids as result of a leak
• failure of prescribed repair and maintenence works

Safety-conscious work
Observe the safety instructions detailed in this manual, along with the current national accident prevention regulations. Should the system operator also have their own internalregulations, these must also be observed.

Safety instructions for the operator

• Any protection against contect with moving parts must not be removed or disabled, while the system is in operation.
• If liquids leak out, the must be collected or diverted in such a way, that no danger to persons or environment can arise.
• Hazards due to electrical energy must be excluded.
• For this purpose observe the instructions in local or general regulations (e.g. VDE etc.) and those of the local energy suppliers.
• If hazards sholud occur in the system due to hot or cold parts, these must be provided with a touch guard.
• Highly flammable substances must be kept away from the product.

Safety instructions for assembly

The system operator is responsible for ensuring that all assembly and maintenance works are carried out by qualified personnel. They must have previously familiarised themselves with the product, using the operating instructions. Conduction of works on the pump is only permitted when the system is shut down. Ensure that the device is securely disconnected from the power supply. Disconnect the device plug to achieve this. Prescribed instructions for shutting down the device can be found in the operating instructions. After completion of the works, all protective devices, such as touch guard, must be refitted in accordance with the regulations.

Unauthorised modification and use of spare parts
Modifications or alterations of the product are only permitted after prior consultation with the manufacturer. Only use original spare parts for repairs. Only accesories approved by the manufacturer can be used. If other parts are used, any liability of the manufacturer for the resulting consequences is excluded.

Inadmissable operating modes
If the pump is disconneted form the power supply, wait at least 1 minute before switching on again. Otherwise, the pump inrush current limit has no effect, which can lead to funtional errors or damage to any connected heating controller. The pump’s operational safety can only be ensured if it is used as intended. Point 4 of these instalaltion and operating instructions must be observed. Ensure compliance with the limit values detailed in the technical data.

Transport and storage
After receiving the product, inspect it immediately for damage caused in transport. If any transport damage is found, this must be claimed by the carrier.

Incorrect transport and storage can lead to personal injuries or damages to the product.

• Protect the product against frost, moisture and damage during transport and storage
• Only carry the pump by the pump housing, and never by the connection cable or terminal box
• If the packaging has been softened by moisture, the pump may fall out and cause several injuries

Intended use

The service water pump is used for circulation in detached and semi-detached houses with a pipe length of up to 50 m.

Product data
Technical specifications for Altech VVC Pump ECO15

Caution
Unpermitted pumped media can destroy the pump and cause personal injuries. Always observe the manufacturer’s instructions and safety data sheets!

Delivery range:

• Original installation and operating instructions
• Pump
• 2 flat gaskets
• Insulation
• Power plug

Operation

As soon as the pump is connected to the supply voltage, the LEDs in the control panel indicate which level is set.

• Level 1 – the first LED lights up (1)
• Level 2 – the first and the second LED light up (2)
• Level 3 – all three LED’s light up (3)

By pressing the button (4), the levels are switched through continuously.
The pump can be optimally adapted to the system by selecting of the most suitable characteristic curve. Flashing LEDs signal a fault.

Assembly

Warning
A check valve must be installed on the pump’s discharge side (primary side) to prevent pump backflow when the tap is opened.

A shut-off valve is installed at the suction point (secondary side) of the pump to simplify maintenance. A voltage-free assembly must be carried out with the horizontally positioned pump motor (the direction arrow on the pump body indicates the flow direction).

The circulation pump is installed in the pipe, usually directly in front of the service water storage tank, and in such a way that the water is pumped back from the central tapping point into the storage tank via the circulation pipe. When carrying out thermal insulation works, make sure that the pump motor and the electronics housing are not insulated.

Observe the permissible assembly positions:

Caution! Danger to life!

Improper assembly and improper electrical connection can be life-threatening. Hazards due to electrical energy must be excluded.

• Assembly and electrical connection may only be perfromed by qualified personnel and in accordance with the aplicable regulations (e.g. IEC, VDE etc.)!
• The type of current and voltage must comply wih the specifications on the type plate.
• Observe the regulations of the local energy suppliers!
• Observe the accident prevention regulations!
• Never pull on the mains cable.
• Do not bend the cable.
• Do not place any objects on the cable
• When using the pump in systems with temperature above 90°C, an appropriately heat-resistant connection cable must be used.
• There is a danger of personal injuries due to sharp edges or burrs during performing of assembly works
• Never transport the pump by carrying it by the mains cable.
• There is a danger of personal injuries due to dropping the pump.

Montera nätkontakten

Caution!
Mains voltage! Always observe the necessary safety measures, VDE regulations and local regulations.
Connect the mains cable to the pump as shown in the figure. The cross section of the cable must not be smaller than 0,75 mm2. When using fine-wire cables, use wire-end ferrules.

Filling and venting the system

Warning! Danger of burns!
Depending on the operating status of the system, the entire pump can become very hot.

NOTE!
Before putting the pump into operation, the system must be thoroughly flushed to ensure that no impurities or foreign bodies remain in the system. To vent the system, the pump must run at its maximum speed. Incomplete venting will result in increased noise during operation of the pump and the system.

Service and maintenance

The pump is almost maintenance-free. If the pump has not been in operation for a long time or if the system is heavily contaminated, the rotor may block. This is indicated by the upper LED flashing.
By removing the pump head (loosen the union nut and remove the pump head), the impeller is accessible and can be removed. This allows a blockage to be released and/or the pump to be cleaned. Then tighten the union nut with a torque of 30 Nm.
Before carrying out maintenance, cleaning and repair works, disconnect the system from the power supply and secure it against being switched on again by unathorized persons. At high water temperatures and system pressures,wait for the pump to cool down beforehand.

1. Motor unit
2. O-rings motor unit/pump housing
3. O-ring motor unit/ceramic shaft
4. Rotor unitKeramisk axel
5. Ceramic shaft
6. Thrust washer with rubber support! Note assembly direction!
7. O-ring ceramic shaft/pump housing
8. Pump housing

Troubleshooting

Maintenance works or repair attempts may only be performed by qualified personnel. Before carrying out maintenance, cleaning and repair works, disconnect the system from the power supply and secure it against being switched on again by unauthorized persons. At high water temperatures and system pressures, wait for the pump to cool down beforehand. There is a danger of burns!

Error pattern or pump error code                    Possible cause Remedy

The pump does not deliver, the display does not light up

|

Error in the power supply

| Check the mains voltage at the pump. If necessary, switch on the circuit breaker again. Perform a voltage reset (switch off the power supply, wait 1 minute and switch on again). If the error persists, the pump

must be replaced

---|---|---
The pump works but delivers no water| Air in the system| Vent the system (see chapter 4.2)
 | Side valve closed| Open the slide valve
Noise in the system| Air in the system| Vent the system (see chapter 4.2)
 | Pump performance is too high| Check pump settings
The upper LED flashes 5 times and then the pump tries to start again.| Rotor block| Carry out maintenance works (see chapter 5). If the error persists, the pump must be

replaced

All three LED’s flash| Overtemperature| Lower system temperature. Press any key or disconnect the pump from the mains for at least 1 minute. If the error persists, the pump must be replaced
 | Electronic fault| Replace the pump

Disposal
The pump and its individual parts does not belong in household waste, but must be disposed of in an environmentally friendly manner! Please use the services of public or private waste management companies for this purpose.

Distribueras av SGDS Gruppen AB För teknisk support, kontakta oss på 020- 55 11 00 eller [email protected]

Tel vxl. 08-627 27 00
[email protected]
www.sgdsgruppen.se
Org.nr: 556287-0229

References

• SGDS GRUPPEN

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