Sunnydaze Decor TC4250 Utility Cart with Removable Sides Instruction Manual

Sunnydaze Decor TC4250 Utility Cart with Removable Sides

Product Information

• Product Name: Utility Cart with Removable Sides
• Brand: Sunnydaze Decor
• Warranty: The product comes with a 1-year warranty. Replacement parts or products will be sent at the discretion of Sunnydaze Decor within the warranty period. Proof of purchase, including the date of purchase and photos of the merchandise defect, must be provided for warranty claims. Register your warranty at https://tiny.cc/SunnydazeWarranty
• Weight Capacity: 400 pounds (181.4 kg)

Tools Required (not included):

• Socket Wrench (M)
• Adjustable Wrench (N)
• Regular Screwdriver (P)

Thank you for choosing Sunnydaze Decor. We stand behind our brand and the quality of the items we sell. Replacement parts or products will be sent at our discretion within the 1-year warranty period. Proof of purchase, with the date of purchase as well as photos of the merchandise defect, must be provided. Photos are used to determine the cause of defects and for future quality control. Register your warranty at https://tiny.cc/SunnydazeWarranty
If you have any questions, comments or concerns, feel free to contact us by phone at 833-982-1977, by email: at customerservice@sunnydazedecor.com, or via our contact us page at https://tiny.cc/SunnydazeContact

Inspect packaging to ensure all parts are accounted for before disposing of packing materials.

Parts

Tools Required

Hardware

WARNING CHOKING HAZARD
This item contains small parts that can be swallowed. Keep children and pets away during assembly.

HELPFUL HINT
Sunnydaze Decor advises reading this manual fully, and assembling the utility cart soon after purchase. Check that all parts are accounted for and familiarize yourself with the assembly before beginning.
Save this manual for future reference.

Assembly

1. Review all steps and understand the assembly process before beginning.
2. To ensure parts fit together correctly, do not fully tighten hardware until instructed to do so.

IMPORTANT : Lock nuts must be installed with the nylon insert on the outside. Tools are required to fully tighten lock nuts, failure to properly tighten the lock nuts may result in product malfunction or personal injury.

Step 1

• Place the Bed (Part A) upside-down on a clean surface.
• Align the Rear Axle (Part J) with one end of the bed and loosely fasten using two M8x20mm Carriage Bolt Sets (Part O).
• Note: Install the axle with the mounting holes facing the center of the bed.

Step 2

• Ensuring the small mounting hole will be flush with the garden bed, place the Rear Axle Braces (Part K) on the rear axle.
• Install one M8x20mm Carriage Bolt Set (Part O) through the underside of each Axle Brace (Part K).
• Place the head of the bolt into the large side of the outer-most keyhole in the center of the bed. Push down on the hardware so the head of the bolt is touching the bed mesh; then, slide the head of the carriage bolt over the nubs on the small side of the keyhole.
• Tip: You may need to reposition the hardware to get the bolt to slide into place. Repeat to connect the remaining axle brace.

STEP 3 F: 1 G: 1

• Remove the pre-installed long bolt from center of the Front Axle (F).
• Ensure all components are installed in the correct direction; refer to photo shown. Align the round tube of Yoke (G) on the inside of the bracket on Front Axle (F). *Then, using the long bolt, washer and lock nut you removed earlier in this step, loosely fasten the yoke to the axle, as shown.

**IMPORTANT: The square end of the bolt head fits into the square mounting hole on the axle; you may need to turn the bolt head to get it to fit into the square mounting hole.
*NOTE: You will need to remove the washer and lock nut again in the next step.

STEP 4 O: 2 Assistance is recommended for this step.

Ensuring the yoke is facing the front of the bed (not the center), secure the front axle to the bed using two M8x20mm Carriage Bolt Sets (O).

STEP 5 H: 1

• Remove the washer and nut from the long bolt in the front axle assembly.
• Place Front Strut (H) onto the bolt, as shown, and hand-tighten the previously removed washer and lock nut.
  NOTE: If bolt seems to short, check that the bolt head is fully inserted into the square mounting hole on the axle.

STEP 6 O: 1

• Install one M8x20mm Carriage Bolt Set (O) through the underside of the front strut as shown.
• Place the head of the bolt into the large side of the keyhole in the center of the bed. Push down on the hardware so the head of the bolt is touching the bed mesh; then, slide the head of the carriage bolt over the “nubs” on the small side of the keyhole. You may need to reposition the hardware to get the bolt to slide into place.

STEP 7 I: 1 N: 2

• Place Steering Connector (I) over the cotter pin peg on the yoke.
• Align the front axle pivoting spindles with the steering connector and loosely fasten using two M8x20mm Hex Bolt Sets (N) as shown.

STEP 8 S: 1

• Press the center of the steering connector down and install the Cotter Pin (S) into the cotter pin peg. Bend the cotter pin to keep it in place.
• Tighten all lock nuts from all steps.

STEP 9

• Place one Plastic Spring Spacer (R) onto the axle.
• Ensuring the valve stem is facing outward, place Wheel (E) onto the axle and secure using one M12 Washer (P) and M12 Lock Nut (Q). Repeat until all wheels have been securely fastened.

STEP 10 L: 1 M: 1

• Flip the cart upright.
• Align Handle (L) with the yoke and firmly secure using one M8x60mm Bolt Set (M).

STEP 11 B: 2 C: 1 D: 1 T: 8
Ensuring the flat sides of the panels face the inside of the cart, connect Front Panel (C), Back Panel (D), and Side Panels (B) to the bed using Fence Assembly Pins (T).
NOTE : The front panel must be installed above the yoke, as shown.

WARNING: Manufacturer and seller expressly disclaim any and all liability from personal injury, property damage or loss, whether direct or indirect, or incidental, resulting from the incorrect attachment, improper use, inadequate maintenance, or neglect of this product.

Care & Maintenance

Do not use harsh chemicals or abrasive materials to clean the cart.

• INSPECT : Periodically check tire pressure; tire pressure should be maintained between 26-30 PSI. Frequently inspect hardware and tighten any loose fittings.
• SUN EXPOSURE: All materials will eventually fade and degrade from sun exposure. Maintain the color and quality of the cart by storing it indoors when not in use.
• STORAGE : Move the cart to an indoor location that is cool and dry to help preserve the cart’s quality and prevent exposed metal components from rusting.
• SCRATCHES: The powder coating on the cart is tough and durable. However, even under normal use, some scratching is inevitable. Scratches can be repaired with a rust-resistant paint; consult your local hardware store and follow the paint application noted on the container.
• IMPORTANT NOTE: Repair scratches at your own risk; any and all damage caused by repairing scratches will automatically void the product warranty.

IMPORTANT SAFETY INFORMATION

• MAX LOAD: 400 lbs. NEVER OVERLOAD THIS CART
• DO NOT inflate tires more than 30 PSI
• DO NOT operate if any part is damaged or broken
• Lower the fence panels before loading large items onto the cart Ensure weight is evenly distributed when loading the cart
• DO NOT use on steep inclines where tipping may occur
• DO NOT allow children to use this cart ─ THIS IS NOT A TOY!

Any modification to the product or failure to follow recommended care will void the product warranty.

• If you experience issues with assembly or the product was damaged during shipping,
• please contact our customer service team through one of the methods mentioned at the top of page 1.
• Please have the item number and order information ready to expedite response time.

Contact Information:

• Phone : 833-982-1977
• Email : customerservice@sunnydazedecor.com
• Contact Us Page : https://tiny.cc/SunnydazeContact

References

• Contact Us – Sunnydaze Decor
• Sunnydaze Decor Warranty

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