HDRF 070-04022-B Heated Display Removal Fixture Instruction Manual

HDRF 070-04022-B Heated Display Removal Fixture

Product Information

The Heated Display Removal Fixture (HDRF) is a test fixture designed for the removal and replacement of heated display pockets in electronic devices. It is intended for use by qualified service personnel and is not meant to be serviced by end consumers.
The fixture comes fully mechanically assembled and is ready for use upon unpacking. It is designed for workbench or table top use and does not require any clamping or mounting.
It is important to note that the fixture should only be operated in an indoor environment with an altitude of up to 10,000 feet (3,000 m). The temperature range should be within acceptable limits, and the relative humidity range should be between 5% and 95% noncondensing.
For safety reasons, it is crucial to keep any liquids, hazardous or flammable, away from the fixture to prevent contamination, corrosion, or potential electrical shorts. The instrument should not be operated in the presence of flammable gases or fumes.
Prior to applying power, ensure that the power settings match the rated input of the power supply. Check the power cable for any damages such as fraying or tearing.
The fixture does not require regular maintenance, but if malfunctions or error codes are encountered, please refer to the Error Code section for troubleshooting steps.] Cleaning the outer surfaces of the fixture can be done by powering it down, allowing it to cool down to room temperature, and using lint-free wipes. However, it is important not to clean inside the hood or fixture panels, and compressed air or vacuums should not be used internally.

Product Usage Instructions

1. Remove the fixture from its packaging and remove all packaging support material. Do not lift the fixture by the knob.
2. Cut and remove the zip tie from the handle.
3. Adjust the suction cup arm to the highest position by rotating the torque limit handle counterclockwise.

Note: If your fixture came with a USB cable, set the cable aside as it is not required for this setup.

GENERAL USE & PRECAUTIONS

DO NOT REMOVE ANY PANELS OR COVERS OF THE FIXTURE
Technicians must not remove any protective or enclosure panels on the fixture. This fixture is not designed to be serviceable by end consumers. Component replacement and / or internal adjustment should only be performed by qualified service personnel.

ASSEMBLY AND MOUNTING REQUIREMENTS

• Fixture comes fully mechanically assembled and ready for use.
• Fixture is designed for workbench / table top use and does not require any clamping or mounting.
• Power cord must be attached before powering on.

OPERATING ENVIRONMENT REQUIREMENTS

1. Indoor use only

2. Altitude: up to 10,000 feet (3,000 m)

3. Temperature Range:
   A. Operating ambient temperature: 32° to 95° F (0° to 35° C)
   B. Non-operating temperature: −4° to 113° F (−20° to 45° C)

4. Relative Humidity Range: 5% to 95% noncondensing

5. Mains Supply Voltage Fluctuations: 100VAC～240VAC ±10%

6. Any and all liquids, hazardous, flammable or not, should be kept at a distance and never allowed to touch or enter the fixture or Heated Display Pockets to prevent contamination, corrosion or potential for electrical shorts

7. Do not operate the instrument in the presence of flammable gases or fumes

8. The fixture should be used in an environment with adequate ventilation where no flammable vapor-air or gas air is present. Adequate ventilation is defined as ventilation (natural or artificial) that is sufficient to prevent the accumulation of significant quantities of vapor-air or gas-air mixtures in concentration above 25 % of their lower flammable (explosive) limit, LFL (LEL)’

BEFORE APPLYING POWER

Verify the power is set to match the rated input of the power supply.
Verify the power cable is in good condition, not frayed or torn.

STORAGE
When the fixture is not in use, pack properly and store in a controlled environment.

1. Indoor temperature −4° to 113° F (−20° to 45° C)
2.  Indoor Relative Humidity Range: 5% to 95% noncondensing
3. Do not store in direct sunlight
4. Keep away from water, oils and other liquids
5. Keep away from areas containing volatile components or corrosive gases
6. Store in a dust- free place
7. Avoid subjecting the fixture to regular vibration shocks above 0.5G

SHIPPING
Use the original packaging material when moving this test fixture over long distances. If there is a lack of packaging material, please use the equivalent cushioning material for packaging and mark it fragile and waterproof, etc., so as not to damage the fixture during transportation.

MAINTENANCE & REPAIR
This fixture does not require regular maintenance from the technician.
If the technician encounters malfunctions or error codes, please follow the steps according to the error code in the Error Code section.

CLEANING
The fixture’s outer surfaces may be cleaned as follows:

1. Power down the fixture
2. Allow fixture to cool down to room temperature (minimum 1 hour)
3. Clean with lint free wipes

Do not clean inside of the hood or fixture panels.
Do not use compressed air or vacuums to clean internally.

SAFETY

Static dissipative temperature-resistant gloves required at all times when operating fixture.
The fixture can be left in STANDBY MODE indefinitely but should be power cycled off when no technicians are present .
The fixture should not be left unattended when powered on and/or in use.
If any abnormal issues are encountered during use, the technician should immediately hit the Emergency Stop Switch (E-Stop Switch).
If error codes or malfunctions are encountered during use, please follow the steps according to the error code in the Error Code section.

FIXTURE SAFETY WARNING LABELS
Note and use caution where safety warning labels are applied.

CAUTION: Possibility of electric shock

CAUTION: Possibility of mechanical pinching

CAUTION: Hot surface

STANDARD OPERATING PROCEDURE

1. Remove the fixture from packaging and remove all packaging support material

2. Do not lift the fixture by the knob.

3. Cut and remove the zip tie from the handle.

4. Note: A rented heated display removal fixture may have different packaging than shown. If your fixture came with a USB cable, set the cable aside. This setup doesn’t require it.

5. Move the suction cup arm to the highest position by rotating the torque limit handle counter clockwise

6. Plug the fixture into wall power using the approved power code for region of use

7. Turn on the power switch on the back of the unit

8. Fixture is now in ‘Standby mode’ ready for use (yellow LCD screen with checkmark)
   CAUTION
   STATIC DISSIPATIVE TEMPERATURE RESISTANT GLOVES REQUIRED

9. Ensure that the Heated Display Pocket is in the ‘Open’ position with toggle levers flipped up

10. With nest still in the ‘Open’ position, place phone to be opened into the nest, bias south and east

11. Toggle the levers to mechanically grab the phone

12. The phone is now trapped in the nest and ready for insertion into the main fixture
    CAUTION
    STATIC DISSIPATIVE TEMPERATURE RESISTANT GLOVES REQUIRED NEST SHOULD BE HANDLED WITH CAUTION AT ALL TIMES AS IT MAY BE HOT FROM CURRENT OR PREVIOUS CYCLE USE

13. Insert the nest with the phone into the fixture

14. The fixture will align in X & Z using the guide rail

15. Insert and push into the fixture until a solid ‘Click’ is heard and the nest cannot be backed out of the fixture

16. When fully inserted the fixture LCD will go from STANDBY MODE (yellow LCD) to PREHEAT MODE (red LCD) and the nest will be powered up and heaters begin heating (if a nest is inserted without an assembly in the nest, the nest will not be powered up and the fixture will enter error mode 05)
    CAUTION
    STATIC DISSIPATIVE TEMPERATURE RESISTANT GLOVES REQUIRED

17. The fixture is now in PREHEAT MODE (Red LCD)

18. The fixture heating elements will ramp up to hit a preset temperature, during the ramp-up section of the PREHEAT MODE, an hourglass icon rotates

19. After temperature is stabilized, the fixture will then stay at the stable temperature for a preset time and a countdown timer will appear

20. When the countdown timer hits 0:00, the fixture is now in OPEN MODE (Green LCD) and a BUZZER will go off
    CAUTION
    STATIC DISSIPATIVE TEMPERATURE RESISTANT GLOVES REQUIRED

21. The fixture is now in OPEN MODE (Green LCD) – and a Countdown Timer of 15:00 minutes will appear, the technician has 15:00 minutes to complete the separation of the assembly. If the separation is not completed and the nest is not ejected in 15:00 or less, the power to the nest will turn off automatically.

22. To stop the Buzzer from ringing, rotate the handle clockwise to bring the suction cup arm down

23. Once the suction cup contacts the top of the phone, engage the suction cup on the face of the phone by flipping the toggle down

24. Rotate the handle counter-clockwise to lift the suction cup arm and separate the display from the phone.
    CAUTION
    STATIC DISSIPATIVE TEMPERATURE RESISTANT GLOVES REQUIRED

25. The phone display is now separated. Disengage the suction cup from the top of the display to release the suction cup from the display

26. Eject the nest with the phone from the fixture by pressing the toggle latch on the right side and pulling the nest south
    CAUTION
    STATIC DISSIPATIVE TEMPERATURE RESISTANT GLOVES REQUIRED

27. The display has now been separated and the fixture is now back to STANDBY MODE (Yellow LCD) and ready for another use cycle

28. To remove the phone from the nest, toggle the levers up to mechanically release the phone

29. Remove the phone from the Heated Display Pocket. The phone display separation process is now complete.

CAUTION
STATIC DISSIPATIVE TEMPERATURE RESISTANT GLOVES REQUIRED

SOFTWARE INTERFACE

STANDBY MODE INTERFACE
After powering on the fixture, the fixture self-tests to check for any abnormalities or errors. If no abnormalities are found, the LCD displays as shown below and the fixture is ready for use.

PRE-HEAT MODE A INTERFACE
When the Heated Display Pocket is inserted into the fixture, the Heated Display Pocket will begin pre-heating the phone to a preset temperature. ( Note: Do not move the suction cup to the down position at this time, otherwise an E01 error will be triggered.) The LCD displays as shown below during this mode.

PRE-HEAT MODE B INTERFACE
When the Heated Display Pocket reaches a preset steady state temperature, the timer starts counting down from a preset timer. ( Note: Do not move the suction cup to the down position at this time, otherwise an E01 error will be triggered.) The LCD displays as shown below during this mode.

OPEN MODE INTERFACE
When the countdown is over, the buzzer will be activated, indicating that the technician can rotate the knob to move the suction cup down and start the disassembly process. The fixture will display a countdown to remind the technician to finish the display open and remove the Heated Display Pocket from the fixture in the allotted time. ( Note: If the technician has not removed the Heated Display Pocket from the fixture before the countdown ends, an E02 error will be triggered.) The LCD displays as shown below during this mode.

ERROR CODES AND TROUBLESHOOTING

If the operating instructions are not followed properly or there is an equipment malfunction, the fixture will go into ERROR MODE and display an Error Code. Example of the ERROR CODE SCREEN (Blue)

If an ERROR CODE is shown: Immediately push the E-Stop button on the front of the fixture.
Consult the Error Codes Troubleshooting Guide for Error Code list and Failure Analysis (FA) instructions for next steps.

If an error code has been encountered, use this table to identify the Failure Type and Failure Analysis (FA) instructions.

HDRF Operating Manual 070-04022-B Copyright © 2022 Apple Inc. All rights reserved.

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