AL-KO 5.10 P-S Petrol Lawn Mower Installation Guide

AL-KO 5.10 P-S Petrol Lawn Mower

Specifications

• Model: 470591_g
• Year: 2020

FAQs

• Q: When should I empty the grass collection box?
  • A: The grass collection box should only be emptied when the engine is off and the cutting blade is not moving.
• Q: How should I adjust the mowing speed for mulching?
  • A: Adjust your mowing speed to match the mulching requirements but avoid going too fast.

About this handbook

• Read through these operating instructions before starting up the machine. This is a prerequisite for safe and trouble-free working. Before use, familiarize yourself with the control elements and the correct use of the machine.
• You should save these instructions, and also pass them on to any subsequent users.
• Observe the safety and warning signs on the machine.

Pictogram description

• Caution! Strict following of these warning alerts can prevent injury to persons and/or materials.
• Special information for better understanding and handling.
• The camera symbol refers to illustrations.

Product Description

• This document describes various models of petrol lawnmowers. Some models are equipped with a grass catcher and/or are suitable for mulching.
• Please identify your particular model in the product illustrations and descriptions of the various options.

Proper use

• This equipment is intended for moving lawns on private property and should be used on dry grass only.
• Use for any other purpose is considered improper use.

Incorrect use

• This lawnmower is not suitable for use in public spaces, parks, sports grounds, farming or forestry
• Safety devices must not be removed or bypassed
• Do not use the equipment on damp grass, or if it is raining
• The equipment is intended for domestic use only

Safety and protection devices

Caution – Risk of injury! Safety/protection devices should not be disabled!

Safety brake handle

• The lawnmower is equipped with a safety brake.
• Release the brake handle if there is an immediate danger.

Lawnmower without blade coupling:

• The mower blade is stopped
• Motor is stopped

Lawnmower with blade coupling:

• The mower blade is stopped
• Motor continues running

Deflector plate

The deflector plate protects against any projectiles thrown up.

Symbols on the device

Additional symbols on lawnmowers with Electrostart

Safety instructions

Caution!

• Use the equipment only if it is in the correct operating condition!

Caution – Risk of injury!

• Safety/protection devices should not be disabled!

Caution – risk of fire!

• After fuelling, do not store the machine in buildings where the petrol fumes might come into contact with naked flames or sparks!
• Keep the area around the motor, exhaust, battery case, and fuel tank clear of grass cuttings, petrol, and oil.
• Keep other people out of the danger area
• The machine operator or user is responsible for any accidents affecting other people or their property
• Children, or any persons who have not read these operating instructions, should not be allowed to use this machine
• Follow the local regulations regarding the minimum age for operators of this type of machine
• Do not use the equipment if under the influence of alcohol, drugs, or medication
• Wear appropriate work clothes
  • Long trousers
  • Hard, non-slip shoes
  • Hearing protection
  • If working on slopes
  • always make sure you are positioned securely
  • always work across the slope, never upward or downward
  • do not work on slopes where the gradient is greater than 20°
  • Take particular care when turning
• Only use the lawnmower if there is sufficient daylight or artificial lighting
• Keep the body, limbs, and clothing away from the cutting gear
• Follow the hours of use regulations applying in the country concerned
• Do not leave the equipment unattended when ready to operate
• Only use the lawnmower if the mower blade is sharp
• Do not operate the equipment if the safety devices / protective grilles are damaged
• Never operate the equipment if the safety devices are not fully assembled (e.g. deflector plate, grass-catching devices)
• Before each use, check the equipment for damage; replace any damaged parts before using again
• Switch off the motor, wait for the equipment to come to a standstill, then pull out the spark plug connector
  • if leaving the equipment unattended
  • if a fault has occurred
  • before clearing blockages
  • before removing obstructions
  • if the lawnmower has run into foreign objects
  • if malfunctions or unusual vibrations occur on the machine

Check the lawnmower for damage, and carry out the necessary repairs before restarting or using the lawnmower again.

• Insert the spark plug connector and start the motor
  • after correcting the fault (see Faults table) and checking the equipment
  • after cleaning the equipment
• Carefully check the ground to be mowed, and remove any foreign objects
• Take particular care when turning the lawnmower around, or if pulling it toward you
• Do not mow over obstacles (such as branches, and tree roots)
• Remove cuttings only when the motor has stopped
• Switch off the motor/mower blade when passing over areas other than those that have to be mowed
• Never lift or carry the equipment while the motor is running
• Do not eat or drink when topping up the petrol or motor oil
• Do not inhale the petrol fumes
• Move the machine at a walking speed
• Before use, ensure that all nuts, screws, and bolts are securely fastened.

Assembly

Follow the accompanying assembly instructions.

Caution! The equipment can be used only after complete assembly.

Fuelling

• Fill the lawnmower with fuel before the initial startup.

Warning – risk of fire!

• Petrol and oil are highly inflammable!
• Always observe the operating instructions supplied by the motor manufacturer.

Operating fluids

instructions
Filling capacity| Refer to the motor manufacturer’s instructions| about 0.6 l

Safety

Warning! Never leave a motor running in an enclosed space.

Toxic hazard!

• Store petrol and oil only in containers intended for this purpose
• Only add or drain oil in the open air, and when the motor has cooled down
• Do not add petrol or oil while the motor is running
• Do not overfill the tank (petrol expands)
• Do not smoke when refueling
• Do not open the tank lock when the motor is running or when hot
• Replace the tank or tank lock if damaged
• Always close the tank cap firmly
• If petrol has been spilled:
• Do not start the motor
• Do not start the equipment
• Clean the equipment
• If motor oil has been spilled:
• Do not start the motor
• Soak up the spilled oil with an oil-binding agent and dispose of it appropriately
• Clean the equipment

Used oil should not be:

• disposed of with domestic rubbish
• poured into the sewage system, drains, or onto the ground

We recommend collecting the used oil in a closed container and delivering it to a suitable recycling or service station.

Adding petrol

1. Unscrew the tank cap, and keep it in a clean place.
2. Pour in petrol using a funnel.
3. Firmly replace the cap on the filler opening and clean it.

Adding motor oil

1. Unscrew the filler cap, and keep it in a clean place.
2. Pour in oil using a funnel.
3. Firmly replace the cap on the filler opening and clean it.

Initial startup

Caution! The equipment should not be used if the cutting gear and/or fastenings are loose, damaged, or worn. Carry out a visual inspection before each startup. The camera symbol on the following page refers to the illustrations.

Adjusting the cutting height

Caution – Risk of injury!

• Adjust the cutting height only with the motor switched off and when the mower blade has come to a standstill.
• Always set all the wheels to the same cutting height.
• Cutting height adjustment depends on the particular model.

Axle adjustment or central adjustment ( 1, 2)

1. To release the lever, press to the side and hold.
2. Push the lever to the left or right to select the desired cutting height.
3. Let the lever click into position.
4. Check that all wheels are set to the same position.

Quick adjustment of individual wheels or axle adjustment ( 3)

1. To release the lever, press to the side and hold.
2. Push the lever to the left or right to select the desired cutting height.
3. Let the lever click into position.
4. Check that all wheels are set to the same position.

Central axle adjustment ( 4)

1. Place a thumb at each end of the axle.
2. Place the fingers under the mower housing.
3. Using both thumbs, press the axle out of its present height-setting notch.
4. Using both thumbs, push the axle to the desired height setting notch, then allow it to engage.
5. Check that all wheels are set to the same position.
   • Mowing with the grass catcher
   • Caution – Risk of injury! Attach/detach the grass catcher only when the motor is switched off and the mower blade has come to a standstill.
6. Lift the deflector plate and insert the grass catcher in the holders ( 6).

Fill level indicator

• The fill level indicator is pushed upward by the airflow when mowing ( 5a).
• If the grass catcher is full, the indicator points to the box ( 5b). The grass catcher must be emptied.

Emptying the grass catcher

1. Lift the deflector plate.
2. Unhook the grass catcher and pull backward to remove ( 6).
3. Empty the grass catcher.
4. Lift the deflector plate and insert the grass catcher in the holders ( 6).

Mowing without the grass catcher

Caution! Only work without the grass catcher if the deflector plate torsion spring is working correctly. The deflector plate is held to the mower housing by spring force. This causes the mowed grass to be thrown backward and downward.

Mulching with the mulch kit (optional)

• When mulching, the grass cuttings are not collected but are left on the lawn. The grass mulch prevents the soil from drying out and supplies it with nutrients.
• The best results are obtained by cutting back regularly by about 2 cm. Only young grass with a soft leaf texture decomposes quickly.
  • Grass height before mulching: 8 cm maximum
  • Grass height after mulching: 4 cm minimum

Adapt your walking pace to the mulching process, do not walk too fast.

Inserting the mulch kit

Caution – Risk of injury! Insert/remove the mulch kit only with the motor switched off and when the mower blade has come to a standstill.

1. Remove the grass catcher ( 6).
2. Lift the deflector plate and insert the mulch kit in the outlet shaft ( 7). It must lock into place.

If the mulch kit is not locked into position, both the mulch kit and the mower blade may be damaged.

Removing the mulch kit

1. Lift the deflector plate.
2. Release the lock on the mulch kit ( 8/1).
3. Pull out the mulch kit ( 8/2).

Mowing with side discharge unit (option)

Important – Danger of injury! Attach or remove the side discharge unit only when the motor has been switched off and the cutting blade is at a standstill.

Fitting the side discharge unit

1. Remove the grass collector and fit the mulching kit.
2. Press the release lever on the cover of the side discharge unit ( 9/1).
3. Open and hold the cover of the side discharge unit ( 9/2).
4. Fit the side discharge tunnel ( 9/3).
5. Slowly close the cover. The cover secures the side discharge tunnel to prevent it from falling out.

Removing the side discharge unit

1. Open and hold the cover of the side discharge unit ( 9/2).
2. Remove the side discharge unit and close the cover ( 9/3).

Starting the motor

• Caution – the risk of poisoning! Never leave a motor running in an enclosed space.
• Caution – Risk of injury! Do not tilt the lawnmower while starting.
• Start the motor only when the blade is mounted (the blade acts as a flywheel mass)
• If starting the motor when hot do NOT use the choke or primer button
• Do not change the motor controller settings
• Do not start the equipment if the outlet shaft is not covered by one of the following parts:
  • Grass catcher
  • Deflector plate
  • Mulch kit
• Be particularly careful when operating the starter switch – follow the manufacturer’s instructions
• Keep your feet at a safe distance from the cutting gear
• Start the lawnmower where the grass is shorter

Starting manually without remote throttle control, with primer ( 10)

1. Press the primer button 3 times at intervals of about 2 seconds ( 10). If the temperature is below 10 °C, press the primer button 5 times.
2. Pull in the safety brake handle on the handlebar and hold it ( 11) – the brake handle does not lock.
3. Pull out the starter cord sharply, then allow it to slowly rewind ( 12).

  * Motor speed (rpm value) is fixed.
  * Motor speed cannot be adjusted.

without remote throttle control, without primer/choke

1. Pull in the safety brake handle on the handlebar and hold it ( 11) – the brake handle does not lock.
2. Pull out the starter cord sharply, then allow it to slowly rewind ( 12).
   • Motor speed (rpm value) is fixed.
   • Motor speed cannot be adjusted.

Electrostart without primer/choke

1. Pull in the safety brake handle on the handlebar and hold it ( 11) – the brake handle does not lock.
2. Turn the ignition key fully to the right in the ignition lock ( 13).
3. As soon as the motor starts running, release the ignition key (it returns automatically to position “0”).

Turn the motor off

1. Release the safety brake handle ( 17)
   • The motor is switched off.
   • Caution – the danger of serious cut injuries!
   • The motor may continue running. After switching off, make sure the motor has stopped turning.

Wheel drive (optional) ( 14)

Caution! Engage the transmission only when the motor is running.

Switching on the wheel drive

1. Press the transmission control handle against the handlebar and hold it ( 14) – the transmission control handle does not lock.
   • The wheel drive is switched on.

Switching off the wheel drive

1. Release the transmission control handle ( 16). – The wheel drive is switched off.

Vario transmission (Speed Control) (optional)

The Vario transmission allows continuous variation of the ground speed of the lawnmower.

Caution! Operate the lever only when the motor is running. Operating the lever without the motor drive may damage the drive mechanism.

• To increase the speed, pull the lever ( 15) towards ( 15/2)
• To lower the speed, pull the lever ( 15) towards ( 15/1)

Always adjust the ground speed to suit the current ground and lawn conditions.

Maintenance and care

Caution – Risk of injury!

• Before carrying out any care or maintenance work, always switch off the motor and pull out the spark plug connector.
• The motor may continue running. After switching off, make sure the motor has stopped turning.
• Always wear working gloves when carrying out maintenance or repair work.
  • Check the grass catcher regularly for wear, and to ensure it is working correctly
  • Clean the equipment after each use
  • Do not wash the equipment by hosing or spraying with water, Water infiltration can cause faults (in the ignition system, and carburetor)
  • Check the mower blade regularly for damage
  • Always replace the muffler if faulty

Tilting the lawnmower

• Depending on the motor manufacturer:
  • the carburetor/air filter must be facing upward ( 18)
  • the spark plug must be facing upward ( 19)

Follow the operating instructions of the motor manufacturer!

• Resharpening/replacing the mower blade
• Blunt or damaged blades should be resharpened/replaced only at a service point or by an authorized specialist
• Resharpened blades must be rebalanced
  • Caution! Blades that have not been rebalanced can cause serious vibrations and may result in damage to the lawnmower.
• Always have the equipment checked out by a professional in the following cases:
  • after bumping against an obstacle
  • if the motor stops suddenly
  • if there is damage to the transmission
  • if the V-belt is faulty
  • if the blade is bent
  • if there is a warping of the motor shaft

Charging the starter battery (optional)

• Follow the instructions of the manufacturer of the motor.

Caution!

• Use only the original battery charger supplied.
• Charge the starter battery only in dry, well-ventilated rooms.
• Do not start up the lawnmower while the battery is charging.

Care of the motor

Changing the motor oil

1. Have a suitable container ready to collect the used oil.
2. Drain or suction off all the oil through the oil filler opening.
   • Dispose of used motor oil in a manner that is compatible with the environment!
   • We recommend collecting the used oil in a closed container and delivering it to a suitable recycling or service station.
   • Used oil should not be
   • disposed of with domestic rubbish
   • poured into the sewage system or drains
   • poured out onto the ground
   • Changing the air filter
   • Follow the instructions of the manufacturer of the motor.
   • Changing the spark plug
   • Follow the instructions of the manufacturer of the motor.

Wheel drive (optional)

• Adjusting the Bowden cable
  • If the wheel drive can no longer be switched on or off while the motor- is running, the related Bowden cable needs to be adjusted.

Caution! Adjust the Bowden cable only when the motor is switched off.

1. Turn the adjuster on the Bowden cable in the direction of the arrow ( 20).
2. To test the cable setting, switch on the motor and switch on the wheel drive.
3. If the wheel drive is still not working, the lawnmower must be taken to a service point or an authorized specialist.

Lubricating the drive pinion

• From time to time, lubricate the drive pinion on the transmission shaft
• The wheel drive gearing is maintenance-free.

Storage

Caution – risk of explosion! Do not store the equipment where there are naked flames or heat sources.

• Allow the motor to cool down
• Store the equipment in an area that is kept dry, and which cannot be accessed by children or unauthorised persons
• Store the starter battery where it will be protected from frost
• Recharge the starter battery from time to time
• Drain the fuel tank
• Follow the instructions of the manufacturer of the motor.
• Pull out the spark plug connector

Repairs should be carried out only by a service point or an authorized specialist.

Disposal

• Do not dispose of old equipment, batteries, or accumulators as household waste! Machines, packaging, and accessories were made with recyclable materials and should be disposed of accordingly.

Faults and remedies

Caution! The motor shaft and mower blade should not be aligned.

▪  Set the throttle lever to “Start”

▪  Switch on the choke

▪  Press the motor switch at the handlebar

▪  Check the spark plugs and replace if necessary.

▪  Clean the air filter.

▪  Spin the mower blade

▪  Recharge the starter battery

▪  Start on a surface already mowed

Motor power reduced| ▪  Adjust the cutting height

▪ Resharpen/replace the mower blade

▪  Clean the outlet shaft/housing

▪  Clean the air filter.

▪  Reduce the working speed

Lawnmower cuts unevenly| ▪  Resharpen/replace the mower blade

▪  Adjust the cutting height

The grass catcher does not fill sufficiently| ▪  Adjust the cutting height

▪  Allow the lawn to dry

▪  Resharpen/replace the mower blade

▪  Clear the grille on the grass catcher

▪  Clean the outlet shaft/housing

The wheel drive does not work| ▪  Adjust the Bowden cable

▪  V-belt faulty

▪  Contact the service-workshop

▪  Clean any dirt away from the wheel drive, toothed belt, and gearing

▪  Lubricate the freewheels (drive pinion on drive shaft) with spray oil

Wheels do not turn when the transmission is switched on| ▪  Retighten the wheel bolts

▪  Wheel hub faulty

▪  V-belt faulty

▪  Contact the service-workshop

Unusually strong vibrations in the lawnmower| ▪  Check the mower blade

For faults not listed in this table, or which you cannot resolve by yourself, please contact our customer service.

EC declaration of conformity

• See assembly instructions

Warranty

• If any material or manufacturing defects are found during the statutory customer protection period, we will either repair or replace the equipment, whichever we consider the most appropriate.
• This statutory period may vary according to the legislation in force in the country where the equipment was purchased.

Our warranty is valid only if: The warranty is no longer valid if:

• The equipment has been used properly
• The operating instructions have been followed
• Genuine replacement parts have been used
• The equipment has been tampered with
• Technical modifications have been made
• The equipment was not used for its intended purpose (for example, used for commercial or communal applications)

The following are not covered by warranty:

• Paint damage due to normal wear
• Wear parts identified by a border XXX XXX (X) on the spare parts list
• Combustion motors – these are covered by a separate warranty from the manufacturer concerned

To claim a warranty, please take this statement of warranty and proof of purchase to the nearest authorized customer service center. This warranty does not affect the usual statutory rights of the customer relative to the seller.

CONTACT INFORMATION

• AL-KO GERÄTE GmbH l Head Quarter l Ichenhauser Str. 14 l 89359 Kötz l Deutschland
• Telefon: (+49)8221/203- 0
• Telefax: (+49)8221/203-8199
• www.al-ko.com
• AL-KO Service: www.al-ko.com/service-contacts.
• © Copyright 2020
• AL-KO KOBER GROUP Kötz, Germany
• This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of the AL-KO KOBER GROUP.

References

• Startseite - AL-KO Unternehmensgruppe
• Servicestellen international | AL-KO Gardentech

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