VIKING 53355 Lightning Lift Floor Jack Owner’s Manual
- June 12, 2024
- VIKING
Table of Contents
3.5-Ton Floor Jack —
Heavy Duty
Owner’s Manual
MODEL NO.: 53355
WARNING:
IMPORTANT: READ THESE INSTRUCTIONS AND ALL WARNINGS PRIOR TO USING THIS
EQUIPMENT. UNDERSTAND ALL OPERATING PROCEDURES, SAFETY WARNINGS AND
MAINTENANCE REQUIREMENTS. FAILURE TO DO SO COULD
CAUSE AN ACCIDENT RESULTING IN SERIOUS OR FATAL INJURY AND/OR PERSONAL
PROPERTY DAMAGE.
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GENERAL DESCRIPTION
PRODUCT DESCRIPTION
The hydraulic trolley jack is designed to lift, but not support, one end of a
vehicle.
Immediately after lifting, loads must be supported by a pair of appropriately
rated jack stands.
Capacity | 3.5 TON |
---|---|
Minimum Height | 3.75″ |
Maximum Height | 20.5″ |
Length | 29.75″ |
Weight | 88.1 lbs |
SAFETY INFORMATION
Important: Read these instructions carefully. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS, AND CAUTIONS. USE THIS JACK CORRECTLY AND WITH CARE
FOR THE PURPOSE FOR WHICH IT IS INTENDED. Failure to do so may cause damage or
personal injury and will invalidate the warranty. Retain THESE INSTRUCTIONS
for future use.
To avoid personal injury or property damage during operation, read and follow
all CAUTIONS, WARNINGS, and INSTRUCTIONS included with, or attached to, each
product.
WARNING:
2.1 Locate the jack in a suitable working area.
2.2 Inspect the jack before each use. Do not use jack if damaged, altered,
modified, in poor condition, leaking hydraulic fluid, or unstable due to loose
or missing hardware or parts. Make corrections before using.
2.3 Use jack on level and solid ground, preferably concrete. Avoid tar macadam
as jack may sink in. Chock wheels of vehicle.
2.4 Ensure the vehicle handbrake is engaged, engine is switched off, and
transmission is in gear (or “PARK” if automatic).
2.5 Ensure minimum distance of 0.5 m between vehicle and static objects such
as doors, walls, etc., to allow for vehicle tilting.
2.6 Ensure all non-essential persons keep a safe distance while the jack is in
use.
2.7 Do not exceed the rated capacity of the jack.
2.8 Place jack under only those lifting points recommended by vehicle
manufacturer (see vehicle handbook)
2.9 Check that the lifting point is stable and centered on the jack saddle.
2.10 Ensure the jack wheels are free to move and that there are no
obstructions.
DANGER: Use the jack for lifting only
2.11 Ensure there are no persons or obstructions beneath the vehicle before
lowering.
2.12 Use suitable axle stands under the vehicle before proceeding with any
task.
2.13 Use a qualified person to lubricate and maintain the jack.
2.14 Wear ANSI-approved safety goggles and heavy-duty working gloves during
use.
2.15 Ensure that only hydraulic jack oil is used in the jack.
DO NOT operate the jack if damaged.
DO NOT allow untrained persons to operate the jack.
DO NOT exceed the rated capacity of the jack.
DO NOT allow the vehicle to move during lifting or lowering or use the jack to
move the vehicle.
DO NOT jack the vehicle if there is a risk of spillage of fuel, battery acid,
or other dangerous substances.
DO NOT work under the vehicle until appropriately supported.
DO NOT fill hydraulic system with brake fluid, alcohol, or transmission oil.
Use hydraulic jack oil only.
DO NOT adjust the safety overload valve.
DO NOT use for aircraft purposes.
2.16 When not in use, store the jack, fully lowered, in a safe, dry,
childproof location.
The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
ASSEMBLY
3.1 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. If any shipping damage is
found, notify the carrier at once. Shipping damage is NOT covered by warranty.
The carrier is responsible for all repair or replacement costs resulting from
damage in shipment.
3.1.1 CHECK THE PARTS IN THE CARTON
Visually inspect all components for any missing parts or damage. Refer to the
packing list below.
PACKING LIST
No. | Description | Qty |
---|---|---|
1 | Handle tube 1 | 1 |
2 | Handle tube 2 | 1 |
3 | Jack body | 1 |
4 | Instruction manual | 1 |
3.2 ASSEMBLY
3.2.1 The jack comprises the following parts: jack body, two-part pumping
handle.
3.2.2 Take out the two-part pumping handle and insert the upper handle into
the lower handle.
3.2.3 The handle socket is pressed down and supported by a nylon supporting
block in the package during transportation.
Before assembling, please take out the nylon supporting block.
3.2.4 Undo the screw (B) in the handle socket, until it no longer protrudes
into the handle socket.3.2.5 Insert the pump handle into
the handle socket hole completely. 3.2.6 Ensure that the handle is correctly
inserted into the socket, then tighten the handle socket screw (B).
Please make sure that the handle can be turned smoothly.
HYDRAULIC SYSTEM PURGING
4.1 Open the release valve by turning it two full turns counter-clockwise.
4.2 Pump the handle a minimum of four full strokes quickly.
4.3 Close the release valve by turning it clockwise.
4.4 Pumping the handle with full strokes to check if it can reach the maximum
height by seven pumps.
If it can’t reach the maximum height by seven pumps, please refer to the following special purging process:
4.5 Open the release valve by turning counter-clockwise and lower the lifting
arm to the minimum height.
4.6 Put the jack on a flat working table, carefully lift and support the front
part of the jack to make sure
the front part is at least 500 mm higher than the end part of the jack.
4.7 Pump the handle a minimum of four full strokes quickly.
4.8 Put the jack on a flat surface and close the release valve by turning it
clockwise.
4.9 Pumping the handle with full strokes to check if it can reach the maximum
height by seven pumps;
if not, please repeat the special purging process again.
OPERATING INSTRUCTIONS
WARNING:
Before use, ensure you have read and understood Section 1, Safety
Instructions.
IMPORTANT
Before use, the operator is to visually inspect the jack for cracked welds,
damaged or missing parts, or hydraulic leaks.
5.1 RAISING A VEHICLE
5.1.1 Ensure that the jack and the vehicle are on a hard, level surface.
5.1.2 Always ensure that the vehicle handbrake is engaged and that the vehicle
wheels are chocked.
5.1.3 Consult the vehicle manual to determine the location of jacking points.
Position the jack under a suitable lifting point.
5.1.4 Turn the handle clockwise, to close the release valve. DO NOT over-
tighten.
5.1.5 Raise the vehicle to the desired height by pumping the handle up and
down.
5.1.6 Immediately support the vehicle with appropriate means such as vehicle
support stands.
5.1.7 Turn the release valve slowly counter-clockwise to lower the vehicle
onto the axle stands.
5.2 LOWERING A VEHICLE
5.2.1 Ensure that the area under and around the vehicle is clear of people and
obstructions.
5.2.2 Turn the release valve clockwise to close it.
5.2.3 Pump the handle to raise the vehicle off the axle stands.
5.2.4 Remove the vehicle support stands from beneath the vehicle.
5.2.5 Turn the release valve slowly counter-clockwise to lower the vehicle to
the ground.
NOTE: When the jack is not in use, ALWAYS leave the saddle and ram fully
retracted.
CAUTION: Keep hands and feet away from the hinge mechanism of the jack.
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair.
MAINTENANCE
6.1 MONTHLY MAINTENANCE
Periodic lubrication is critical to jacks since they support heavy loads. Any
restriction due to dirt or rust can cause either slow jack movement or
extremely rapid jerks, causing damage to the internal components. To keep the
jack well lubricated, carry out the following steps.
6.1.1 Lubricate the linkages, the saddle, and the pump mechanism with light
oil.
6.1.2 Grease the wheel bearing and axles.
6.1.3 Keep all jack surfaces and warning labels clean.
6.1.4 Check and maintain the ram oil level (Section 6.3).
6.2 THREE-MONTH MAINTENANCE
6.2.1 At three-month intervals, check the pump for any signs of rust or
corrosion. Clean the pump as required and wipe with an oilcloth.
6.3 CHECKING THE OIL LEVEL
6.3.1 Fully retract the ram by turning the release valve counterclockwise.
6.3.2 Loosen the four top plate retaining screws (no need to screw out) and
remove the top plate vertically as per the following picture.
6.3.3 With the jack in the level position, remove the oil filler plug.
6.3.4 The proper oil volume should be no more than 13 mm from the top of the
oil tank to the oil surface. If it is too low, please add high-quality
hydraulic oil according to Section 6.4.
6.3.5 Replace the oil filler plug.
6.3.6 After adding oil, please check if the jack can reach the maximum height
with seven pumps; if not, please purge air from the hydraulic unit as
required. Refer to Section 4.
6.3.7 Cover the top plate, making sure the four grooves in the top plate line
up with the four retaining screws as per the following picture. Then tighten
the four screws.
6.4 ADDING OIL
6.4.1 Fully retract the ram by turning the release valve counterclockwise.
6.4.2 Loosen the four top plate retaining screws (no need to screw out) and
remove the top plate vertically as pictured below.
6.4.3 With the jack in the level position, remove the oil filler plug.
6.4.4 Fill oil to no less than 13 mm from the top of the tank to the oil
surface level. 6.4.5 Replace the oil filler plug and purge air from the
hydraulic unit as required. Refer to Section 4.
6.4.6 Replace the top plate, ensuring the four retaining screws line up as
shown in the following picture, and tighten the four screws.
6.5 CHANGING OIL
For best performance and longest life, replace the complete fluid supply
regularly.
6.5.1 Fully retract the ram by turning the release valve counterclockwise.
6.5.2 Loosen the four top plate retaining screws (no need to screw out) and
remove the top plate vertically as per the following picture.
6.5.3 Unscrew the hexagon socket screw and take out the oil tank vertically by hand.
6.5.4 Remove the oil filler plug and turn the oil tank upside down, press the
oil valve (please note: never cover the hole on the oil valve when pressing
it) and then empty the oil tank.
How to
press the oil valve
Note: Dispose of hydraulic oil in accordance with local regulations.
6.5.5 Add 400 ml of high-quality hydraulic oil to the oil tank.
6.5.6 Replace the oil filler plug, put the oil tank back into the pump base
and lock it by the hexagon screw.
6.5.7 Replace the top plate, then tighten the retaining screws.
6.5.8 After adding oil, please check if there is any air in the hydraulic
system. Close the release valve clockwise, pumping the handle with a full
stroke. If the jack can’t reach the maximum height with seven pumps, refer to
the purging process in Section 4.
NOTE: Always store the jack in the fully lowered position. This will protect critical areas from excessive corrosion.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR THE INCORRECT USE OF THIS PRODUCT.
De-commissioning the Jack
Should the jack become completely unserviceable and require disposal, draw off
the oil into an approved container and dispose of the jack and oil in
accordance with local regulations
TROUBLESHOOTING
PROBLEM | CAUSE | REMEDY |
---|---|---|
Jack will not lift to full height | 1.Oil level low | |
2.Release valve not closing | 1.Check / add oil |
2.Close the release valve
Jack will not hold the load| 1.Release valve not closing
2.Hydraulic oil is contaminated
3.Pump leaking| 1.Close the release valve
2.Contact authorized service agent
Lift arm will not lower| 1.Pump cylinder binding
2.Parts worn
3.Internal component damage
4.Return spring broken or unhooked
5.Lift arm linkage either bent or binding
6.Mr in the hydraulic system| 1. Contact authorized service agent
After hydraulic purging, the jack still can’t reach the maximum by seven
pumps| 1. Still have air in the hydraulic system| 1. Purge air according to
manual Part 4.5
Poor lift performance| 1.Fluid level low
2.Hydraulic unit malfunction| 1.Ensure proper fluid level
2.Discontinue use, contact authorized
service agent
PARTS LIST: 3.5-TON FLOOR JACK — HEAVY DUTY — PARTS BREAKDOWN
Prod. No. 53355
PART NUMBER | KIT DESCRIPTION | REF. # | KIT INCLUDES |
---|---|---|---|
53355-1 | Upper Handle | 1 | Upper Handle |
Lower Handle | 4 | Lower Handle | |
53355-2 | Location Pin | 2 | Location Pin |
53355-3 | Handle Protection | 3 | Handle Protection |
53355-5 | Handle Bolt | 5 | Handle Bolt |
53355-43 | Cover | 43 | Cover |
Screws Qty 4 | 42 | Screws Qty 4 | |
53355-17 | Caster | 17 | Caster |
Washer | 16 | Washer | |
Lock Washer | 15 | 1 Lock Washer | |
Nut | 14 | Nut | |
53355-26 | Wheel | 26 | I Wheel |
Washer | 25 | Washer | |
Retaining Ring | 24 | Retaining Ring | |
53355-29 | Hydraulic Unit | 29 | Hydraulic Unit |
53355-30 | Springs | 30 | Springs |
53355-32 | Push Rod | 32 | Push Rod |
Retainer Ring | 33 | 1 Retainer Ring | |
53355-P36 | Release Valve | P36 | Release Valve |
53355-RK | Repair Kit | I Repair Kit | |
53355-35 | Saddle | 35 | Saddle |
Bolt | 36 | Bolt | |
Saddle Pad | 37 | Saddle Pad |
LIMITED WARRANTY
SureWerx USA WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SureWerx USA “AFF”
BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS.
SureWerx USA will repair or replace its SureWerx USA “AFF” branded products
which fail to give satisfactory service due to defective workmanship or
materials, based upon the terms and conditions of the following described
warranty plans attributed to that specific product. This product carries a
ONE-YEAR warranty. During this warranty period, SureWerx USA will repair or
replace at our option any part or unit which proves to be defective in
material or workmanship.
Other important warranty information:
This warranty does not cover damage to equipment or tools arising from
alteration, abuse, misuse, damage and does not cover any repairs or
replacement made by anyone other than SureWerx USA. The foregoing obligation
is SureWerx USA’s sole liability under this or any implied warranty and under
no circumstances shall we be liable for any incidental or consequential
damages.
Note: Some states do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitation or exclusion may not apply
to you. If you have any questions about warranty service, please contact
SureWerx USA. This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.
surewerx.com
SureWerx, USA Inc.,
325 Corporate Drive, Elgin, IL USA 60123
surewerx.com/usa
affjaxx.com
800-323-7402
53355-INST-0323
Documents / Resources
|
VIKING 53355 Lightning Lift Floor
Jack
[pdf] Owner's Manual
53355 Lightning Lift Floor Jack, 53355, Lightning Lift Floor Jack, Lift Floor
Jack, Floor Jack, Jack
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