DRAPER 65059 Storm Force Mini Air Sander Instructions

DRAPER 65059 Storm Force Mini Air Sander

INTRODUCTION

SCOPE
Mini air sander with hook and loop backing pad, suitable for 50mmO abrasive sheets.

SPECIFICATION

• Stock No: 65059
• Part No: SFAS50
• Backing pad diameter: 50 mm
• Orbit diameter: 5mm
• Revolutions per minute (no load): 15,000R/min
• Max. operating air pressure: 90psi (6.2bar)
• Average air consumption: 3.0cfm (85L/min)
• Minimum air line size: ⅜”ID
• Air inlet: ¼” BSP
• Sound pressure level*: 90dB(A)
• Sound power level*: 101dB(A)
• Vibration level: 4.5m/s?
• Weight: 0.62kgs

Warning: Wear approved safety glasses and ear defenders.

• Continuous A-Weighted Sound Pressure Level at the workstation in accordance to prEN ISO 15744:1999 and declared according to EN ISO 4871.
• Weighted Sound Power Level in accordance to prEN ISO 15744:1999 and declared according to EN ISO 4871.

HEALTH AND SAFETY INFORMATION

GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE
When using any type of power tool there are steps that should be taken to make sure that you, as the user, remain safe.
Common sense and a respect for the tool will help reduce the risk of injury.

• Read the instruction manual fully. Do not attempt any operation until you have read and understood this manual.
• Most important you must know how to safely start and stop this machine, especially in an emergency.
• Keep the work area tidy and clean. Attempting to clear clutter from around the machine during use will reduce your concentration. Mess on the floor creates a trip hazard. Any liquid spilt on the floor could result in you slipping.
• Find a suitable location. If the machine is bench mounted; the location should provide good natural light or artificial lighting as a replacement. Avoid damp and dust locations as it will have a negative effect on the machine’s performance. If the machine is portable; do not expose the tool to rain. In all cases do not operate power tools near any flammable materials.
• Keep bystanders away. Children, onlookers and passers by must be restricted from entering the work area for their own protection. The barrier must extend a suitable distance from the tool user.
• Disconnect and house all power tools that are not in use. An air tool should never be left unattended while connected to the power supply. They must be housed in a suitable location, away locked up and from children.
• Do not overload or misuse the tool. All tools are designed for a purpose and are limited to what they are capable of doing. Do not attempt to use a power tool (or adapt it in any way) for an application it is not designed for. Select a tool appropriate for the size of the job. Overloading a tool will result in tool failure and user injury: This covers the use of accessories.
• Dress properly. Loose clothing, long hair and jewellery are all dangerous because they can become entangled in moving machinery: This can also result in parts of body being pulled into the machine. Clothing should be close fitted, with any long hair tired back and jewellery and neck ties removed. Footwear must be fully enclosed and have a non-slip sole.
• Wear personal protective equipment (PPE). Dust, noise, vibration and swarf can all be dangerous if not suitably protected against. If the work involving the power tool creates dust or fumes; wear a dust mask. Vibration to the hand, caused by operating some tools for longer periods must be protected against. Wear vibration reducing gloves and allow long breaks between uses.
• Protect against dust and swarf by wearing approved safety goggles or a face shield. These are some of the more common hazards and preventions; however, always find out what hazards are associated with the machine/work process and wear the most suitable protective equipment available.
• Do not breathe contaminated air. If the work creates dust or fumes; connect the machine (if possible) to an extraction system either locally or remotely. Working outdoors can also help if possible.
• Move the machine as instructed. If the machine is hand held. do not carry it by the air line. If the product is heavy; employ a second or third person to help move it safely or use a mechanical device. Always refer to the instructions for the correct method.
• Do not overreach. Extending your body too far can result in a loss of balance and you falling. This could be from a height or onto a machine and will result in injury.
• Maintain your tools correctly. A well maintained tool will do the job safely. Replace any damaged or missing parts immediately with original parts from the manufacturer. As applicable; keep blades sharp; moving parts clean, oiled or greased; handles clean; and emergency devices working.
• Wait for the machine to stop. Unless the machine is fitted with a safety brake; some parts may continue to move due to momentum. Wait for all parts to stop; then disconnect it from the air line before making any adjustments, carrying out maintenance operations or just finishing using the tool.
• Remove and check setting tools. Some machinery requires the use of additional tools or keys to set, load or adjust the power tool. Before starting the power tool always check to make certain they have been removed and are safely away from the machine.
• Prevent unintentional starting. Before connecting any machine in to the air supply, make sure the switch is in the OFF position. If the machine is portable; do not hold the machine near the switch and take care when putting the machine down; that nothing can operate the switch.
• Concentrate and stay alert. Distractions are likely to cause an accident. Never operate a power tool if you are under the influence of drugs (prescription or otherwise), including alcohol or if you are feeling tired. Being disorientated will result in an accident.
• Have this tool repaired by a qualified person. This tool is designed to confirm to the relevant international and local standards and as such should be maintained and repaired by someone qualified; using only original parts supplied by the manufacturer: This will ensure the tool remains safe to use.

GENERAL SAFETY INSTRUCTIONS FOR COMPRESSED AIR

Following Safety instructions should be strictly followed. Failure to do so may result in accidents, equipment malfunctioning, serious personal Injury and / or loss of life. Compressed air is a source of considerable energy. When handling products dealing with compressed air, the following precautions must be taken to prevent accidents.

1. Ensure that compressed air is not blocked or in contact with any part of your body.
2. Before connecting any pneumatic equipment to the compressed air supply, all mounted fittings, piping assemblies and electrical connections should be checked for security. All plastic plugs in the equipment used for protection during shipping should be removed.
3. No piping alterations, removal of fittings, repairing of equipment etc. Should be attempted with air supplies connected. Air and electrical supplies must be disconnected before beginning any adjustment, maintenance or dismantling of equipment.
4. The maximum allowable operating pressures, temperature, flows etc. must be strictly observed. Failure to do so might result in catastrophic failure of equipment, and result in serious personal injury and / or death. Refer to individual catalogues for this information, and any other operating or application limitations.

WARNING

1. Compatibility of pneumatic equipment: Ensuring the compatibility of the procured FRL equipment is the responsibility of the person who designs the Pneumatic system and/ or System specifications. This should be based on specifications or after analysis and / or tests to meet specific requirements.
2. Repair & Maintenance: Assembly, handling, or repair of pneumatic systems should be performed by only trained and experienced operators.
3. Safety First: Do not service machinery / equipment or attempt to remove an component until safety Is. confirmed.
   • Inspection and maintenance of machinery / equipment should only be performed after confirmation that both compressed air and electrical supply have been positively disconnected and all residual compressed air in the system has been completely exhausted to the atmosphere.
4. Contact the manufacturer if equipment is to be used in any of the following conditions:
   • Equipment is to be used in conditions beyond the given specifications, or if equipment is to be used outdoors.
   • Equipment is to be used in conjunction with atomic energy, railroad, air navigation, automobiles or related vehicles, medical equipment or safety equipment.
   • In applications that adversely effect humans, animals, or property requiring special safety analysis.

ADDITIONAL SAFETY INSTRUCTIONS FOR AIR SANDERS

Important: Draper Tools Limited recommends that this machine should not be modified or used for any application other than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.

• Power tools shall not be used in potentially explosive atmospheres unless specifically designed for that purpose;
• Unexpected tool movement due to reaction forces or breakage of inserted tool may cause injuries;
• Air tools shall be isolated from the air line before changing or adjusting the inserted tool;
• Warning:
  • There is a risk of loose clothing, hair etc., being caught in the rotating spindle of the air tool;
  • There is a risk of being injured if hands are not kept away from the rotating disc;
  • There is a risk of being injured by whipping air hoses.
• Use only accessories which are in good condition and are intended for use with air sanders;
• Adopt a suitable posture to counteract normal or unexpected movement of the air tool due to reaction forces from the tool;
• Release the start and stop device in the case of an interruption of the energy supply;
• Only lubricants recommended by the manufacturer shall be used;
• Release pressure when not in use. Disconnect from air line;
• Do not modify this air sander in any way.
• Do not carry or move the tool by the air line.

TECHNICAL DESCRIPTION

IDENTIFICATION

1. Spindle lock aperture.
2. Speed control.
3. ¼” BSP air inlet.
4. Directional exhaust outlet.
5. Trigger.
6. 50mm backing pad.

UNPACKING AND CHECKING

PACKAGING
Carefully remove the product from the packaging and examine it for any sign of damage that may have happened during shipping. Lay the contents out and check them against the parts shown below. If any part is damaged or missing; please contact the Draper Helpline (the telephone number appears on the Title page) and do not attempt to use the product. The packaging material should be retained at least during the guarantee period: in case the product needs to be returned for repair.
Warning:  Some of the packaging materials used may be harmful to children. Do not leave any of these materials in the reach of children. If any of the packaging is to be thrown away, make sure they are disposed of correctly; according to local regulations.

WHAT’S IN THE BOX?
Lay out the contents and check off the items against those featured below.

AIR SUPPLY

AIR TOOL OIL SPECIFICATION

• Air tool oil viscosity refers to it’s properties to flow and how it reacts with heat. A low viscosity is thinner than a high viscosity.

• Air tool oil becomes thinner as it heats so choosing the right viscosity is essential. If the viscosity is too low it may provide insufficient lubrication when heated. Equally, if it is too high, the fluid may provide excessive resistance to move through the lines when cold.

• The ISO (International Standards Organisation) viscosity grading system measures the kinematic viscosity in centistokes (cSt) at 40° which is todays accepted standard. The SAE (Society of Automotive Engineers) viscosity grade value is based on a scale.

• This equipment is suited to an ISO grade 22 – 32 (SAE grade 5W – 15W) monograde oil.

• The oil must be constantly supplied to the equipment during use to ensure complete lubrication and optimum performance is achieved. It also acts as a rust inhibitor when the equipment is not in use.
  We recommend the use of Draper Air Tool Oil:

• This air tool operates at a maximum pressure of 90psi and must be controlled via a combination pressure regulator, in-line lubricator and moisture filter such as the Draper range (see you local Draper stockist) which with proper maintenance will ensure a constant supply of dry air and lubricating oil at all times (see illustration below). Always check machine operating pressure before use.

• Water in the compressor tank will cause serious corrosion to your air tools and should be drained daily to avoid excessive water in your air supply. Dirty wet air rapidly shortens the life of your air tool.

• If you are using an air tool on a hose over 25ft long it is advisable to increase the bore of the hose to the next larger size available, i.e., 1/4″ increases 38″. This will ensure adequate pressure and volume of air to power the machine.

RECOMMENDED AIR SUPPLY SET UP – FIG. 1

ASSEMBLY

Warning: Failure to follow these instructions will lead to premature malfunction of the equipment which is not covered by the guarantee.
NOTE: Disconnect from the air supply before carrying out adjustment, servicing or maintenance.

CONNECTION TO THE AIR SUPPLY – FIG. 2

To connect the air nibbler to an air line, a 1/4″BSP male thread whip hose 9 will be required.

• Wind a length of PTFE tape (TO* around the thread of the whip hose.
• Attach the hose via the 1/4″ BSP (female) air inlet 3. The connection airtight union.

OPERATION

Note: Disconnect from the air supply before carrying out adjustment, servicing or maintenance.

ATTACHING THE HOOK & LOOP SHEETS – FIG. 3
This sander is equipped to accept hook & loop type sanding sheets. Simply align the edges of the sanding sheet with the backing pad and press together firmly.

REPLACING THE BACKING PAD – FIG. 4
Note: The backing pad is considered a consumable item.

• To replace the pad it will be necessary to lock the spindle with locking pin (8). This pin locates through slot 1 in the outer casing, passes through the outer spindle and into the inner spindle. Note: The inner spindle has a geometric centre axis, however the outer spindle creates an eccentric orbit for the inner spindle, resulting in the orbit action of the pad.
• To align the locking pin apertures, maneuver the backing pad to rotate the outer spindle around its eccentric axis, Monitor the position through the casing and stop when aligned. Then turn the backing pad to rotate the inner spindle on its central axis and complete the alignment. Insert the locking pin and unscrew the backing pad anti-clockwise. While the locking pin remains located insert the substitute backing pad and tighten securely.

TRIGGER SWITCH – FIG. 5
Warning: Contact with or inhalation of harmful toxic dusts arising from sanding lead paint surfaces, wood, etc., can endanger the health of  operators and bystanders. An approved dust mask shall be worn.
Note: Before connecting the sander to the air supply reduce the line pressure according to the specification.

Due to the risk of unintentional starting the die grinder requires two separate and dissimilar actions to power the tool. 1st push trigger release lever 6.1 forward.2nd squeeze trigger lever (6.2) against the body of drill.

Note: Before tool operation and work commences ensure the compressor reservoirs are drained of condensate along with all connected air lines. Check and drain the air line regulator’s water trap & fill up the lubrication reservoir.

VARIABLE SPEED – FIG. 6

• The speed can be adjusted by turn the selection control (3) on top of sander.

• Clockwise to go faster.

• Anti-clockwise to slow down.

• Apply equal pressure on the workpiece with the backing pad remaining flat. Attempting to sand areas using only the edge will lead to damage to the backing pad.
  Note: Excess pressure when sanding reduces the effectiveness of the tool.

• Replace abrasive discs when clogged with material or when surface/edge has rips, cracks or worn areas.

• Inhalation of dust particles can be detrimental to health. Always wear a dust mask suitable for the material being sanded.
  Note: All wood dust (including dust from composites like chipboards and fibre boards etc) is hazardous to health: it can affect the nose, the respiratory system and the skin. For example MDF (medium density fibreboard) which contains formaldehyde is a known carcinogen. A correctly fitted dust mask, suitable for the activity and in accordance to the relevant standard, must be worn.

• For work activities involving exposure to fine wood dust a mask rated to at least FFP2 should be used.

GENERAL SANDING INFORMATION:
Select the correct grit to obtain the desired finish. The higher the grit number the finer the finish. When removing paint from a surface the grit will have a tendency to clog. Replace abrasive disc when clogged with material or when surface/edge has rips, cracks or worn areas.
Note: Abrasive disc and the sander backing pad are consumable items.

MAINTENANCE

Warning: Disconnect from the air supply before carrying out any adjustments, servicing or maintenance.

EVERY-DAY MAINTENANCE CHECKS
Before connection to the air supply:

• Drain the compressor reservoir of condensate.
• Drain the air lines of condensate.
• Drain the combined separator filter, regulator, water trap.
• Fill up the combined separator filter, regulator, lubricant reservoir.
• Check the line pressure is correct for the tool.

AFTER USE MAINTENANCE CHECKS

• Repeat the above procedures.
• Lubricate the tool with approximately 1.5ml of oil directly down the air inlet.

TROUBLESHOOTING

EXPLANATION OF SYMBOLS

DISPOSAL

• At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations.
• Contact your local authority for details of collection schemes in your area.
• In all circumstances:
  • Do not dispose of power tools with domestic waste.
  • Do not incinerate
  • During decommissioning of the equipment, certain hazards should be understood and avoided:
  • Only with the line pressure released shall the equipment be disassembled.
  • Goggles should be worn.

WARRANTY

Draper tools have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or contact
Draper Tools Limited, Chandler’s Ford, Eastleigh, Hampshire, S053 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or Product Help Line (023) 8049 4344.
A proof of purchase must be provided with the tool. If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This warranty period covering parts/labor is 6 months from the date of purchase except where tools are hired out when the warranty period is 90 days from the date of purchase. This warranty does not apply to any consumable parts, any type of battery or normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the authorized Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be quoted and made accordingly.
This warranty applies in lieu of any other warranty expressed or implied and variations of its terms of are not authorized. Your Draper warranty is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the warranty period. Please note that this warranty is an additional benefit and does not affect your statutory rights. Draper Tools Limited.

CONTACTS

Draper Tools Limited, Hursley Road,
Chandler’s Ford, Eastleigh, Hampshire. SO53 1YF. U.K.
Delta International BV, Oude Graaf 8, 6002 NL, Weert, Netherlands.
Helpline: (023) 8049 4344
Sales Desk: (023) 8049 4333
Internet: drapertools.com
E-mail: sales@drapertools.com
General Enquiries: (023) 8026 6355
Service/Warranty Repair Agent: For aftersales servicing or warranty repairs, please contact the Draper Tools Helpline for details of an agent in your local area.

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