RYOBI RRT1600 Milling Machine Instruction Manual

RRT1600 Milling Machine
Instruction Manual ORIGINAL INSTRUCTIONS

Important!
It is essential that you read the instructions in this manual before assembling, maintaining and operating the product.
Safety, performance, and dependability have been given top priority in the design of your plunge router.

INTENDED USE

The plunge router is intended to be used only by adults who have read and understood the instructions and warnings in this manual and can be considered responsible for their actions.
It is designed for normal and plunge routing of wood and similar materials. It is intended to be used by a single operator while holding both of the handles and guiding the base of the router smoothly across the surface of the workpiece. The workpiece should be securely clamped should never attempt to operate the router and hold the workpiece at the same time.
It is designed to be fitted with router bits with straight shanks that are compatible with the 6, 8 or 12 mm collet-type bit holding system and which have a maximum speed rating equal to or greater than the maximum speed of the router.
The plunge router can be used for:

• Cutting grooves and shaping edges in wood.
• Freehand cutting of letters, grooves, and patterns in wood
• Chamfering, rebating, dadoing, and dovetailing in wood.

The router is not intended to be mounted on a fixture or workbench unless specific instructions about how to do this are given by the manufacturer of the router.
Do not use the plunge router in any way not described in this manual.
WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

ROUTER SAFETY WARNINGS

• Hold the power tool by insulated gripping surfaces only, because the cutter may contact its own cord. Cutting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control.
• If the product is provided for the connection of dust extraction and collecting equipment, ensure these are connected and properly used.
• Always use bits of the correct shank diameter according to the available collet dimmension. Only use bits manufactured according to EN 847-1. Do not use damaged bits.
• Always wear protective eye wear when operating the touter. When necessary. wear a dust mask appropriate  to the material being cut.
•  Keep mains lead clear from the working range of the product. Always lead the cable away behind you.
• Never reach into the area near the cutting bit when the touter is running.
• Chips and splinters must not be removed while the product is running.
• Do not use router bits with maximum speed rating less than the maximum speed of the router. Router bits may  come apart and cause serious personal injury.
• Use only rotary cutting bits of the correct shank diameter for the collet mounted.
• Use only rotary cutting bits suitable for the speed of the product.

WARNING
Always feed the product into the workpiece against the rotational direction of the bit. Feeding in the same rotational direction of the bit may cause the product to jump up from the workpiece, resulting in loss of control.
Even when the product is used as prescribed. it is still impossible to completety eliminate certain residual risk factors. The following hazards may arise and the operator should pay special attention to avoid the following:
a Injury caused by vibration ~ Limit exposure. See Risk Reduction.

• Injury caused by flying debris
  —  Wear eye protection at ail times.

• Injury caused by dust
  — Wear eye protection at all times. Wear appropriate dust mask with suitable filters that can protect against particles from the material being worked on.
  Do not eat, drink, or smoke in the work area. Ensure adequate ventilation.

• Injury caused by electric shock
  — The cutting bit may contact hidden wiring causing parts of the product to become live. Always hold the product by the designated handles and take care when blind cutting into walls and floors where cables may be hidden.
  care when blind cutting into walls and floors where
  cables may be hidden.

• Injury from contact with the cutting bits
  — The bits are sharp and will become hot during use.
  Wear gloves when changing bits. Keep hands away from the cutting area at all times. Never hold the workpiece being cut in your hands or across your leg. Secure the workpiece whenever possible.

• Injury caused by noise
  — Prolonged exposure to noise will increase the risk of hearing damage, and the effects are cumulative. When using power tools for any extended period of time, wear hearing protection.

RISK REDUCTION

It has been reported that vibrations from handheld tools may contribute to a condition called Raynaud’s Syndrome in certain individuals. Symptoms may inciude tingling.  numbness, and blanching of the fingers, usually apparent upon exposure to cold. Hereditary factors, exposure to cold and dampness, diet. smoking. and work practices are all thought to contribute to the development of these symptoms. There are measures that can be taken by the operator to possibly reduce the effects of vibration:

• Keep your body warm in cold weather. When operating the product, wear gloves to keep the hands and wrists warm. It is reported that cold weather is a major factor contributing to Raynaud’s Syndrome.
• After each period of operation, exercise to increase blood circulation.
• Take frequent work breaks. Limit the amount of exposure per day.

if you experience any of the symptoms of this condition. immediately discontinue use and see your doctor about these symptoms.

WARNING
Injuries may be caused or aggravated by prolonged use of a tool. When using any tool for prolonged periods, ensure you take regular breaks.
See page 95.

1. Brush cap
2. Ruler knob
3. Knob
4. Speed regulator
5. Fine height adjuster rod
6. Stop bar lock knob
7. Spindle lock
8. Dynamic adjuster| 9. Depth gauge
10. Bit
11. Parallel guide lock knob
12. Lock on button
13. Trigger
14. Plunge lock knob
15. Template guide
16. Dust port adapter| 17. Collet
18. Carbon brush
19. Centring pin
20. Copy follower
21. Guide rack
22. Guiding rod
23. Handle, insulated gripping surface
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MAINTENANCE

WARNING
The product should never be connected to a power supply when assembling parts, making adjustments, cleaning, performing maintenance, or when the product is not in use. Disconnecting the product from the power supply will prevent accidental starting that could cause serious injury.
WARNING
When servicing, use only original manufacturer’s replacement parts, accessories and attachments. Use of any other parts may create a hazard or cause product  damage.
WARNING
Do not at any time let brake fluids, gasoline, petroleum- based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.

• Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.
• Electrical tools used on fiberglass material, wallboard, spackling compounds, or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutators, etc. We
  do not recommend using the productl for extended work on these types of materials.

WARNING
Always wear safety goggles or safety glasses with side  shields during power tool operation. If operation is dusty,also wear a dust mask.

• If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
• For greater safety and reliability, all repairs should be performed by an authorised service centre.

LUBRICATION
All of the bearings in the product are lubricated with a the product under normal operating conditions. Therefore, no further lubrication is required.

ENVIRONMENTAL PROTECTION

Recycle raw materials instead of disposing of as waste. The machine, accessories and packaging should be sorted for environment- friendly recycling.

SYMBOLS ON THE PRODUCT

Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice.

SYMBOLS IN THIS MANUAL

| Connect to the power supply.
---|---
| Disconnect from the power suppty.
| Parts or accessories sold separately
****| Note
| Lock
| Unlock
| Speed. minimum
| Speed. maximum

The following signal words and meanings are intended to  explain the levels of risk associated with this product
DANGER
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
CAUTION
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.

Product Specifications

Plunge router|
---|---
Mode!|
Voltage| RRT1600
input| 220 V – 240 V  50/60 Hz
No-load speed| 1600W
Plunge depth| 10000 – 26000 min  -1
Collet size| 55 mm
Weight| 6 mm / 8 mm /  12 mm
According to EPTA-Procedure 01/2014| 4,0 kg
Sound pressure level| LpA  = 91,6 dB(A)
Uncertainty K| KpA = 3,0 dB (A)
Sound power level| LWA  = 102,6 dB(A)
Uncertainty K| KWA = 3,0 dB(A)
Wear ear protectors.|
The vibration total values (triaxial vector sum) determined according to EN 62841:|
Cutting grooves in wood| a = 3,05 m/s 2
Uncertainty K| 1,5 m/s 2

WARNING
The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 62841 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

RYOBI® WARRANTY APPLICATION CONDITIONS

In addition to any statutory rights resulting from the purchase, this product is covered by a warranty as stated below.

1. The warranty period is 24 months for consumers and commences on the date the product was purchased. This date has to be documented by an invoice or other proof of purchase. The product is designed and dedicated to consumer and private use only. So there is no warranty provided in case of professional or commercial use. This warranty applies only on new products.

2. There is a possibility to extend for a part of the range of power tools (AC/DC) the warranty period over the period described above using the registration on the www.ryobitools.eu website. The eligibility of products for extended warranty is clearly displayed in stores and / or on packaging and is contained within the product documentation. The end user is required to register his/her newly-acquired products online within 30 days from the date of purchase. The end user may register for the extended warranty in his/her country of residence if listed on the online registration form where this option is valid. Furthermore, end users must give their consent to the storage of their personal data that is required to be entered online. They must also accept the terms and conditions. The registration confirmation receipt, which is sent out by e-mail, and the original invoice showing the date of purchase will serve as proof of the extended warranty.

3. The warranty covers all defects of the product during the warranty period due to faults in workmanship or material at the purchase date. The warranty is limited to repair and/or replacement and does not include any other obligations including but not limited to incidental or consequential damages. The warranty is not valid if the product has been misused, used contrary to the instruction manual, or has been incorrectly connected to a power supply.
   This warranty does not apply to:
   -— any damage to the product that is the result of improper or lack of maintenance
   — any product that has been altered or modified
   — any product where original identification (trade mark, serial number) markings have been defaced, altered or removed
   – any damage caused by non-observance of the instruction manual
   — any product not displaying the CE approval mark on the rating plate
   – any product that has been attempted to be repaired by a non- authorised warranty service centre or without prior authorisation by Techtronic Industries
   – any product connected to improper power supply (amps, voltage, frequency)
   – any damage caused by extemal influences (water, chemical, physical, shocks) or foreign substances
   — normal wear and tear spare parts
   – inappropriate use, overloading of the tool
   — use of non-approved accessories or parts
   – Power tool accessories provided with the tool or purchased separately, including but not limited to screw driver bits, drill bits, abrasive discs, sand paper and blades, lateral guide, etc.
   – Components (parts and accessories) subject to natural wear and tear, including but not limited to service & maintenance kits, carbon brushes, bearings, chuck, SDS drill bit attachment or reception, power cord, auxiliary handle, transport carry case, sanding plate, dust bag, dust exhaust tube, felt washers, impact wrench pins & springs, etc.

4. For servicing, the product must be sent or presented to a RYOBI authorised service station listed for each country in the following list of service station addresses. In some countries your local RYOBI dealer undertakes to send the product to the RYOBI service organisation. When sending a product to a RYOBI service station, the product should be safely packed without any dangerous contents such as petrol, marked with sender’s address and accompanied by a short description of the fault.

5. Arepair / replacement under this warranty is free of charge. It does not constitute an extension or a new start of the warranty period. Exchanged parts or products become our property. In some countries delivery charges or postage will have to be paid by the sender. Your statutory rights arising from the purchase of the product remain unaffected

6. This warranty is valid in the European Community, Switzerland, iceland, Norway, Liechtenstein, Turkey and Russia. Outside these areas, please contact your authorised RYOBI dealer to determine if another warranty applies.

AUTHORISED SERVICE CENTRE
To find an authorised service centre near you, visit http://uk.ryobitools.eu/header/service-and-support/service-agents
DECLARATION OF CONFORMITY
Techtronic Industries GmbH
Max-Eyth-StraRe 10, 71364 Winnenden, Germany
Herewith we declare that the product
Piunge router
Brand: RYOBI
Model number: RRT1600
Serial number range: 44442105000001- 44442105999999
is in conformity with the following European Directives and harmonised standards 2006/42/EC, 2014/30/EU, 2011/65/EU
EN 55014-1:2017, EN 55014-2:2015, EN 61000-3-2:2014, EN 61000-3-3:2013,
EN 6284 1-1:2015, EN 6284 1-2-17:2017
**** RoHS documentation is compiled according to EN 50581:20712

Todd Chipner
Sr. Director, Regulatory & Safety
Winnenden, Feb. 28, 2019
Authorised to compile the technical file:
Alexander Krug, Managing Director
Techtronic Industries GmbH
Max-Eyth-StraBe 10, 71364 Winnenden, Germany
RYOBI is a trademark of Ryobi Limited, and is used under license.

Techtronic Industries GmbH
Max-Eyth-StraRe 10,
71364 Winnenden, Germany
961152575-06

Documents / Resources

| RYOBI RRT1600 Milling Machine [pdf] Instruction Manual
RRT1600 Milling Machine, RRT1600, Milling Machine, Machine
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References

• Ryobi Tools

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