MBJ Imaging WBL-0410 High Power Wide Barlight Instruction Manual

: October 30, 2023
: MBJ Imaging

Table of Contents

MBJ Imaging WBL-0410 High Power Wide Barlight
Product Information
Product Usage Instructions
Model Sizes in Series
Possible LED Colors
Safety Notes
Mechanical Integration
Specification
Application Samples for (-s) controller
Contact
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

MBJ Imaging WBL-0410 High Power Wide Barlight

Product Information

The Wide Barlight Series is a type of LED light that is designed for indoor use only. It is equipped with M4 threaded holes at each end to fix the lighting to the specified position. Additionally, M2.5 threaded holes are provided at the two long sides to mount the foil and filter holder set. To ensure a long operational lifetime of the light, additional heat transfer measures at the mounting positions are highly recommended. The light is available in four different sizes, namely WBL-0410, WBL-0420, WBL-0430, and WBL-0440. The size definition of WBL-0420 refers to a luminous area of 45 mm x 200 mm. The product is available in six different LED colors, namely White, Red, Infrared, Green, Blue, and Yellow.

The lighting is equipped with a 4-pin M8x1 connector. Pin 1 is brown and connected to 24 VDC LED (+) standard (-s). Pin 2 is white and used for dimming and operation mode switch. Pin 3 is blue and used for triggering LED (-). Pin 4 is black and connected to ground LED (-). The light is protected against the ingress of solids and water according to the selected protection class and applicable standards. However, permanent protection against liquids containing solvents such as cleaning agents, machine emulsions or other lubricants cannot be guaranteed.

Product Usage Instructions

Before using the product, read the warning and application instructions carefully and completely. The product is designed for indoor use only. To mount the light, use the M4 threaded holes provided at each end. For mounting the foil and filter holder set, use the M2.5 threaded holes provided at the two long sides. To ensure a long operational lifetime of the light, additional heat transfer measures at the mounting positions are highly recommended.

The light is equipped with a 4-pin M8x1 connector for electrical connection. Pin 1 is connected to 24 VDC LED (+) standard (-s). Pin 2 is used for dimming and operation mode switch. Pin 3 is used for triggering LED (-). Pin 4 is connected to ground LED (-). For the connection, it is recommended to use the MBJ lighting cable with a maximum length of 10 m. The supported operation modes with the integrated LED controller are steady light, steady light with brightness control, and triggered flash light with max. 20 ms and up to 100% more light intensity. To use the steady light mode, connect pin 1 to 24 VDC and pin 2 to dim. To use the steady light with brightness control mode, connect pin 1 to 24 VDC, pin 2 to dim, and use a 10k resistor between pin 2 and 24 VDC. To use the triggered flash light mode, connect pin 1 to 24 VDC, pin 3 to trigger, and pin 4 to GND.

Model Sizes in Series

The light is available in the following sizes 1)

WBL-0410| WBL-0420| WBL-0430| WBL-0440

Size definition: WBL-0420 refers to a luminous area of 45 mm x 200 mm.

Possible LED Colors

LED	Abbr. 1)	Peak Wavelength 2)
White	-WT	5000 K, CRI80
Red	-RD	near 625 nm
Infrared	-IR	near 850 nm
Green	-GN	near 525 nm
Blue	-BE	near 465 nm
Yellow	-YE	near 580 nm

Color option will be added to the model name after the size information. WBL-0410-RD refers to a Wide Barlight with 625 nm red light.
This is an approximated value. The exact value also depends on LED temperature and LED current.

Safety Notes

Before working with this unit, read the warning and application instructions carefully and completely before operating the device.

The device is designed for indoor use only.
Light – Due to the risk of flash burn of the eyes it is not recommended to look directly into the light source. The lighting must be switched off before installation and/or maintenance. The device must not be used when a failure may cause a personal injury.
Heat – In case of insufficient heat dissipation or when running the light in flash mode with a too high duty cycle, the surface temperature may exceed 60 °C. Keep off flammable materials at any time.
Electricity – The housing is electrically isolated from the ground of the power supply. Exceeding the permissible input voltage Uin or ULED(+) can lead to the destruction of the device or to a significant shortening of the lifetime of the LEDs in the device.
Usage – Please prevent mechanical stress to the light surface during operation. This will lead to a inhomogenious light emission.
Cleaning – The light emission surface has to be cleaned with a standard glass cleaner and a soft cleaning cloth. Do not use other material for cleaning as it will damage the device.

Mechanical Integration

The light is equipped with M4 threaded holes at each end. It can be used to fix the lighting to the specified position. In addition M2.5 threaded holes are provided at the two long sides to mount the foil and filter holder set. To ensure a long operational live time of the light additional heat transfer measures at the mounting positions are highly recommended. 03199.05 Manual MBJ Wide Barlight WBL-Series, März 2023

Example: Model WBL-0420

More 2D and 3D drawings can be found online: www.mbj-imaging.com

Specification	Wide Barlight Series
Operating temperature	10°C to 30°C / 45°C1)
Certifications	CE, RoHS
Degree of protection	IP54 or IP672)
Humidity	30 % to 70 %

Max. of 30°C is recommended for steady light operation w/o additional heat transfer measurements, for max. 45°C a thermal connection is mandatory. Max. of 45°C is also permissible for flash light operation with a max. 10 % duty cycle.
MBJ LED lights are protected against the ingress of solids and water in accordance with the selected protection class and applicable standards. Permanent protection against liquids containing solvents, such as cleaning agents, machine emulsions or other lubricants, cannot be guaranteed. IP is only valid with a connected cable (MBJ cable recommended).

Electrical Connection

The lighting is equipped with an 4 pin M8x1 connector.

Pin	Color 1)	Standard (-s)	Direct (-x) 2)
1	brown	24 VDC	LED (+)
2	white	Dim	LED (+)
3	blue	Trigger	LED (-)
4	black	Ground	LED (-)

Wire color of MBJ lighting cable
Connection to 24 VDC without external LED controller may destroy the unit

Additional Information:

Pin 3 (Trigger) is an ‘active high’ input signal with 5…24 V=ON and 0…1 V=OFF, it is a high resistance current sink with 0.2 mA for 5 V and 5 mA for 24 V
Pin 2 (DIM) is used as brightness control and operation mode switch, it is a high resistance current sink with 0.2 mA for 5 V and 1 mA for 24 V.
For the connection it is recommended to use the MBJ lighting cable with a maximum length of 10 m.

Integrated Controller (-s)

Supported operation modes with the integrated LED controller

Pin 2 (Dim)	Operation mode
24 V	steady light 1)
1…10 V	steady light with brightness control 2)
24 V	triggered light
GND	triggered flash light with max. 20 ms and up-to 100 % more light

intensity 3)

Pin 3 (Trigger) needs permanent 24 V to activate steady light mode.
PWM with 3.8kHz clock is used, recommended minimal camera exposure is 5 ms.
Latency between trigger and LED light ON is about 20…30 μs, the maximum recommended clock speed is 1 kHz, the maximum recommended duty cycle is 25 % and the minimum recommended flash time is 100 μs.

Specification

Specification| WBL-0410 / WBL-0410- IP WBL-0420 / WBL-0420-IP| WBL-0430 / WBL-0430- IP WBL-0440 / WBL-0440-IP
---|---|---
Optical parameter|
Luminous area (A x B)| 45 mm x 100 mm| 45 mm x 200 mm| 45 mm x 300 mm| 45 mm x 400 mm
Light emission| Rectangular light field with direct fired LED
Recommended use| Commonly used as incident light for larger objects with various mounting positions, e.g. for print inspection
Recommended light working distance| 10 mm – 300 mm| 10 mm – 400 mm| 10 mm – 500 mm| 10 mm – 600 mm
Luminous Flux of white LEDs1)| 1380 lm| 2760 lm| 4140 lm| 5520 lm
Radiant Power of red LEDs 1)| 4060 mW| 8120 mW| 12180 mW| 16240 mW
Radiant Power of IR LEDs1)| 1950 mW| 3910 mW| 5860 mW| 7820 mW
Electrical parameter|
Available interfaces| -s with integrated LED Controller and 4 operation modes;| -x with direct LED access (external LED control is required)
Uin for -s Version| 24 VDC +/- 5 %
ULed(+) range for -x version 2)| WT / BE / YE : 17 … 20 VDC; GN: 20 … 23 VDC; RD : 12 … 15 VDC; IR : 9 … 12 VDC
Typical Power (-s version)|
Steady light operation (white / red / IR)3)| 9 W / 7 W / 5 W| 17 W / 13 W / 9 W| 26 W / 18 W / 14 W| 33 W / 27 W / 18 W
During ON time at flashed light operation4)| 18 W| 44 W| 56 W| 74 W
Recommended LED current (-x version)| | | |
Steady light (100 % duty cycle)| 450 mA

(600 mA for IR)

| 900 mA

(1350 mA for IR)

| 1800 mA

(2700 mA for IR)

| 1800 mA

(2700 mA for IR)

Flash light (50 % duty cycle, < 500 ms pulse)| 900 mA

(600 mA for IR)

| 1800 mA

(1350 mA for IR)

| 2700 mA

(1800 mA for IR)

| 3600 mA

(2700 mA for IR)

Flash light (25 % duty cycle, < 50 ms pulse)| 1350 mA

(600 mA for IR)

| 2700 mA

(1350 mA for IR)

| 4050 mA

(1800 mA for IR)

| 5400 mA

(2700 mA for IR)

Flash light (10 % duty cycle, < 5 ms pulse)| 1800 mA

(1200 mA for IR)

| 3600 mA

(2700 mA for IR)

| 5400 mA

(3600 mA for IR)

| 7200 mA

(5400 mA for IR)

Values are approximate with a +/- 7 % tolerance.
Lower voltage value refers to steady light, higher voltage value refers to flash light, please see max. allowed current in the rows below.
Power for Blue / Yellow is comparable to White, Power for Green is approx. 1,2 times higher.
Triggered flash light with max. 20 ms and up to 100 % more light intensity, calculated for White.