HENNY PENNY 201176 Gas Electrode Instructions

October 30, 2023
HENNY PENNY

HENNY PENNY 201176 Gas Electrode

Applies to electrodes 201176, 201177

| Read the installation instructions for the units and observe the safety information.
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The target group for this installation manual is trained qualified personnel entrusted with the technical functioning and operation of the unit.

Safety

Organizational measures

Risk of property damage and personal injury from lack of organizational measures

  • Use equipment and protective gear suitable for the activity.

Danger of electric shock from live components.

  • Prior to working on the electrical system, switch off the unit, disconnect the electrical system from the mains and prevent power from being switched on again. Check to ensure the system is dead.
  • Use only insulated tools.

Risk of explosion and fire from improper connection

Prior to working on the gas system, switch off the unit, close the gas supply from the gas system and secure it against being reopened.
When bleeding air or degassing, ensure that the air and gas are discharged to the outside in a technically correct manner and without creating a risk.

Preparations

Remove the left side wall.

Gas magnetic valve

Overview


Image: Fastening the ignition electrode

  • a Screw


Image: Fastening the gas solenoid valve

  • a Gas magnetic valve
  • b Screws for fastening
  • c Seal
  • d Gas orifice
  • e Venturi pipe
  • f Screws for gas hose (supply line)
Disassembly

Ignition electronics

→ Remove screw.
→ Remove the cover.
→ Remove electrical connections.
→ Remove ignition electronics from the solenoid valve.

Magnetic valve

→ Remove supply pipe from Venturi pipe
→ Remove three fastening screws from the Venturi pipe.
→ Remove magnetic valve.
→ Detach gas hose.
Remove gas orifice and seal.

Gas fan

Overview


Image: Fastening the Venturi pipe

  • a Screw
  • b Venturi pipe


Image: Fastening the gas fan

  • a Gas fan
  • b Top nut
  • c Bottom nut
Disassembly

→ Loosen screws and remove the Venturi pipe.
→ Unplug connector from gas fan.
→ Loosen top nuts on gas fan (do not remove).
Remove bottom nuts from gas fan.
→ Remove gas fan.

Gas burner

Overview


Image: Fastening the burner

  • a Nut


Image: Removing the burner

Disassembly

→ Detach electrical connections on the electrodes.
→ Dismount nuts.
Remove gas burner.

Glow electrode, ionization electrode

Overview


Image: Threaded cable connection for electrodes

Image : Fastening the glow electrode

Image : Fastening the ionization electrode

  • a Nut
Disassembly

→ Remove both nuts from the electrode to be replaced.
→ Remove electrode

Assembly


Image: Burner seals

  • a Seal

Image: Gas fan seals

  • a Seal

→ Reassembly is carried out in reverse order.
The seals on the burner and the threaded cable connection for the electrodes must be replaced.
Install the nuts on the electrodes using anti-seize.
Install screws for the burner using anti-seize paste and tighten to a torque of 6 Nm.
 Install screws for the gas fan using anti-seize paste and tighten to a torque of 5 Nm.
 Install screws for the Venturi pipe using anti-seize paste and tighten to a torque of 3 Nm.
Install screws for the gas hose using thread locker (e.g. Loctite 586) and tighten to a torque of 3 Nm.

WARNING
Risk of asphyxiation and explosion from damaged seals

  • Check seals for damage.
  • Replace damaged seals.

WARNING
Risk of explosion and fire from leaking, gas conducting parts

  • Heed tightening torques for the screw connections.
  • Check the gas connection line and all gas conducting parts for leaks at the operating pressure.

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References

Read User Manual Online (PDF format)

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