The HANDY 193833002 Foldable Sawhorse Instruction Manual

October 30, 2023
The Handy

The HANDY logo

www.thehandy.co.uk
INSTRUCTION MANUAL
FOLDABLE SAWHORSE
MODEL NO: THBSH — PRODUCT NO: 193833002
ORIGINAL INSTRUCTIONS
SAVE THESE INSTRUCTIONS

ASSEMBLY REQUIRED FOR YOUR SAFETY

Please read & understand this manual, paying attention to the safety instructions, before use.
Incorrect use of the product could put the operator or machine in danger.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, our policy of continuous improvement determines the right to make modifications without prior warning.
Images used are for illustration purposes only

Copyright Notice
Copyright © Handy – GJ Handy (Trading) Ltd
Permission is granted to reproduce this publication for personal & educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from GJ Handy (Trading) Ltd.
In all cases this copyright notice must remain intact.

Assembly is required – Two pairs of hands will make assembly easier.
This product requires assembly before use. See the “Assembly” section for instructions.
Please check that all parts required for the assembly of this spreader are included. If for any reason you believe a part for the assembly is missing or damaged, please contact us.

WARNING
Read this instruction manual carefully before operating this machine. Make sure that you are familiar with the controls and properly operate the machine. Following these instructions can reduce the risk of personal injury.

SPECIFICATION

The manufacturer reserves the right to change the product specification and livery according to continued product improvements.

Model Number THBSH
Product Number 193833002
Working Dimensions H-795mm x W-800mm x L-815mm
Max. Log Diameter 300mm
Max. Weight Capacity 100kg
Material Galvanized Steel
Weight 5.5kg

Consistent with our policy of continuous improvement, The Handy reserves the right to change the design and configuration of any of its products without notice or obligation. Therefore, please treat the text and images in this manual for illustrative purposes only. They may in no case serve as a basis for any legal claim.
If you require any assistance with regards to the contents or operation of your machine, please contact us:
Tel: 01793 333212
Email: [email protected]
Opening Hours Weekdays: (CLOSED WEEKENDS & BANK HOLIDAYS)
February to October 8:00am – 5:00pm – November to January 8:30am – 5:00pm

IMPORTANT INFORMATION

IF NOT USED CORRECTLY THIS MACHINE CAN BE DANGEROUS!
This machine can cause severe injury to the operator and others, the warning and safety instructions must be followed to ensure reasonable safety and efficiency in using this product. The operator is responsible for following the warning and safety instructions  in this manual and on the machine. Never use the product unless the fixing screws or guards are correctly positioned.

DESIGNED FOR DOMESTIC USE ONLY.
The sawhorse is designed to securely hold logs and wood to assist with cutting by chainsaw or handsaw.
Compliance with this manual supplied by the manufacturer is a prerequisite for the proper usage of the machine. The operating manual contains servicing and maintenance instructions as well as directions for use.

TRAINING
Read the instructions carefully: Be familiar with the controls and the proper use of the equipment.
Never allow children or people unfamiliar with these instructions to use the product. Local regulations can restrict the age of the operator.
Never operate while people, especially children, or pets are nearby.
Keep in mind that the operator or user is responsible for accidents or hazards involving the machine that occur to other people or their property.

GENERAL SAFETY INSTRUCTIONS

It is important that you read and understand the owner’s manual and labels affixed to the machine. Learn its application and limitations as well as the specific potential hazards. Retain these instructions for future reference. The operator is responsible for  following the warnings & instructions in this manual and on the product.

| Read & understand operator’s manual before using the machine. Failure to follow instructions could result in death or severe injury.| | Use safety equipment. Always wear eye protection.
Safety equipment such as a dust mask, non-skid safety shoes, hard hat, and heavy- duty work gloves used for appropriate conditions will reduce personal injuries.
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| Keep guards in place and in working order. Replace damaged, missing or failed parts before using it.| | Risk of Slicing.
Keep hands out of the way of all moving parts.
| Safety alert symbol. Used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury.| DANGER| Indicates an imminently hazardous situation which, if not avoided, will result in severe injury.
WARNING| Indicates a potentially hazardous situation which, if not avoided, could result in severe injury| CAUTION| Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION| Used without the safety alert symbol indicates a potentially hazardous  situation which, if not avoided, may result in property damage.|

IMPORTANT SAFETY WARNINGS

WARNING!
Read all safety warnings and all instructions!
Save all warnings and instructions for future reference. The term “cutting power tool” in the warnings refers to your mains operated (corded), battery operated (cordless) or petrol operated cutting power tools (not supplied).

WORK AREA SAFETY
a) Keep work areas clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate cutting power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Cutting power tools create sparks which may ignite dust or fumes.
c) Keep children and bystanders away whilst operating a cutting power tool. Distractions can cause you to lose control.

PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a cutting power tool. Do not use a cutting power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating cutting  power tools may result in serious personal injury.
b) Use personal protective equipment (PPE). Always wear eye protection. PPE such as dust mask, nonskid stout shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position, when picking up or carrying the tool. Carrying cutting power tools with your finger on the switch or energizing power tools that have the switch on, invite accidents.
d) Remove any adjusting key or wrench before turning the cutting power tool on. A wrench or a key left attached to a rotating part of the cutting power tool, may result in personal injury.
e) Do not overreach. Always keep proper footing and balance. This enables better control of the cutting power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

CUTTING POWER TOOL USE AND CARE – NOT SUPPLIED
a) Do not force your cutting power tool. Use the correct cutting power tool for your application. The correct cutting power tool will do the job better and safer at the rate for which it was designed.
b) Do not use your cutting power tool if the switch does not turn it on and off. Any cutting power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the electrical plug from the power source, the battery or spark plug cap from your cutting power tool before making any adjustments, changing accessories, or storing cutting power tools. Such preventive safety measures reduce the risk of starting  the cutting power tool accidentally.
d) Store idle cutting power tools out of the reach of children and do not allow persons unfamiliar with the cutting power tool or these instructions to operate. Cutting power tools are dangerous in the hands of untrained users.
e) Maintain cutting power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect operation. If damaged, have your cutting power tool repaired before use.
a) Many accidents are caused by poorly maintained cutting power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the cutting power tool, accessories and tool bits etc. in accordance with these instructions, considering the working conditions and the work to be performed. Use of the cutting power tool for operations different from those intended could result in a hazardous situation.

SAFE OPERATION PRACTICES
TRAINING
a) Read the instructions carefully. Be familiar with the controls and the correct use of the sawhorse.
b) Never allow children or people unfamiliar with these instructions to use the sawhorse. Local regulations can restrict the age of the operator.
c) Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.
PREPARATION
a) Before use, always visually inspect the sawhorse for damaged, missing or misplaced guards or shields.
b) Never use the sawhorse while people, especially children, or pets are nearby.
OPERATION
a) Keep supply and extension cords away from cutting means.
b) Wear eye protection and stout shoes at all times while using the sawhorse.
c) Avoid using the sawhorse in severe weather conditions, especially when there is a risk of lightning.
d) Use the sawhorse only in daylight or good artificial light.
MAINTENANCE AND STORAGE
a) Use only the manufacturer’s recommended replacement parts and accessories.
b) Inspect and maintain the sawhorse regularly.
c) When not in use, store the machine out of the reach of children.

PERSONAL SAFETY

DANGER
RISK OF SUFFOCATION
Small parts can be easily swallowed. There is also a risk that polybags can suffocate toddlers. Keep all bystanders and animals away when you assemble the product. Dispose of the polybag responsibly.
Know how to stop cutting machine quickly in an emergency. Only work in the daylight or when visibility is good. Check your cutting machine before each use. Always visually inspect your sawhorse before each use.
Do not overload the sawhorse (max. capacity 100kg)

WARNING
When wearing hearing protection and due to the noise produced by the cutting machine, the operator may not notice people approaching.
Always wear suitable clothing, protective gloves, and stout shoes.
Always ensure that you have a secure foothold whilst working.
Do not work on slippery surfaces.

TRANSPORT
The sawhorse has serrated edges and always wear gloves when transporting. Be careful when folding the sawhorse, you do not trap fingers.

DISPOSAL
The sawhorse, fixings and packaging should be sorted for environmental- friendly recycling. Do not dispose into household waste!

SET UP & PREPARATION FOR OPERATION

Remove the machine and contents from the carton. Be sure the carton is empty before discarding.
If you require any assistance with regards to the contents or operation of your machine, please contact us:
Tel: 01793 333212.
Email: [email protected]
Opening Hours Weekdays: (CLOSED WEEKENDS & BANK HOLIDAYS)
February to October 8:00am – 5:00pm – November to January 8:30am – 5:00pm

WARNING
If any parts are damaged or missing do not operate this product until the parts are replaced. Failure to heed this warning could result in serious personal injury.
Do not attempt to modify this product or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
Read and follow all instructions for assembly and operation. Failure to properly assemble this equipment could result in severe injury to the user or bystanders, or cause equipment damage.

The HANDY 193833002 Foldable Sawhorse - fig

Item Description Qty Item Description Qty
A M6x25 Screw 2 F MS Nut 3
B M6x12 Screw 11 G M6 Nut 13
C M8x16 Bolt 3 H Serrated Legs 6
D MS Washer 6 I Long Cross Strut 2
E M6 Washer 26 J Short Cross Strut 2

ASSEMBLY

The sawhorse is supplied with NY lock Nuts. They are designed using a nylon collar, with a slightly smaller diameter to the bolt. The insert deforms elastically over the threads of the screw/bolt, but threads are not cut into the nylon. The nylon insert locks the nut by applying a compressive force against the bolt.
Initially, assemble with the fixings loosely tightened and then ensure that you completely tighten the construction, prior to use.

  • Firstly, pair the six legs with serrated edges using M8x16 bolt, two M8 washers and a M8 lock nut into the round hole, just below the serrated edges.
  • A washer should be placed either side of the hole.
  • The serrated edges should be facing one another.The HANDY 193833002 Foldable Sawhorse - fig 2
  • Fit a M6x12 screw with two M6 washers and a M6 lock nut into the curved slot on the paired leg assemblies.
  • A washer should be placed either side of the hole.

When secured, ensure that the legs can be opened and closed. For assembly, keep closed.

You have four cross struts:

  • 2x 80 cm.
  • 2x 84 cm.
  • The 80 cm cross struts run across the bottom of the sawhorse.
  • The two 84 cm cross struts will run diagonally.The HANDY 193833002 Foldable Sawhorse - fig 4
  • Secure the shorter cross strut (80cm) to the left and middle leg assembly bottom fixing hole.
  • Use 2x M6x12 bolt, 4x M6 washer and 2x M6 nut.
  • Ensure the screw is located on the outside of the leg assembly.
  • A washer should be placed either side of the hole.The HANDY 193833002 Foldable Sawhorse - fig 5
  • Attach a diagonal 84cm cross strut and a 80 cm cross strut to the right leg assembly.
  • Use a M6x25 bolt, M6 washer & M6 nut.
  • The metal on the struts will splay outwards with the tightening of the nut & bolt as imaged.
  • Ensure the screw is located on the outside of the leg assembly.
  • A washer should be placed either side of the hole.The HANDY 193833002 Foldable Sawhorse - fig 6
  • Align the fixing holes of the diagonal 84cm cross strut to the middle & left leg assembly.
  • Attach to the left leg assembly, using the 5th hole from the floor, with a M6x12 bolt, 2x M6 washer and M6 nut.
  • Ensure the screw is located on the outside of the leg assembly.
  • A washer should be placed either side of the hole. Secure to the middle leg, using the 2nd hole from the floor, securing with M6x12 bolt, 2x M6 washer and M6 nut.
  • Ensure the screw is located on the outside of the leg assembly.
  • A washer should be placed either side of the hole. Turn the stand over and follow the same procedure.
  •  Attach the diagonal strut in the opposite direction to the previous side.The HANDY 193833002 Foldable Sawhorse - fig 9
  • Tighten all screws, nuts and bolts.
  • The finished product should have a large and small section, to allow you to position different length logs for cutting.
  • One section should measure 26 cm and the larger section 50 cm.The HANDY 193833002 Foldable Sawhorse - fig 10

OPERATION

WARNING
The correct assembly of this item is essential, for both your personal safety and to guarantee product satisfaction. We cannot be held responsible for any accident resulting from improper or irresponsible use of this product.
It is essential that this item is inspected before use and maintained in accordance with these instructions.
Always make sure that all bolts are tight and secure before you attempt to use this item.
Ensure the ground is level.
Open the legs to their widest and the sliding lock bolt tightened.
The sawhorse is designed for wood lengths up to 1.8 meters (max.), diameter 30cm (max.), with a maximum permissible load of 100kg.

WARNING
Never use the product on slopes. Always work on level ground, ensuring you have a stable footing. Use common sense when cutting wood with a hand saw, petrol, cordless or electric chainsaw.

MAINTENANCE, CLEANING & STORAGE

The sawhorse should be thoroughly cleaned both before and after use. It is recommended to use a brush to clear any debris prior to storage.
– Store in a dry place.
– Store away from direct sunlight.
– Do not store anything above or near the sawhorse, to prevent anyone climbing on it to reach high up items.
– Keep the machine away from children and others not qualified to use it.

GJ HANDY (TRADING) LTD USER WARRANTY POLICY

Users Statement of Warranty
Each new machine is warranted against defective material or assembly of material under normal usage. The warranty applies to the original purchaser and covers faulty parts and the labour involved in replacing and repairing those parts, which are of original manufacture.

Period of Warranty
The Handy (Petrol & Electric only), Webb (excludes Dynamic, Heritage, Legacy)
a) 2 years from the original date of sale to the first domestic user.
b) 90 days from the original date of sale to the professional/commercial user.
c) 90 days from the original date of sale when used for hire.
d) A reduced warranty period of 90 days applies to those items which are subject to normal wear and tear (e.g., but not limited to wheels, tyres, cutter bars, cylinders, cutting blades, blade boss, belts, cables, nylon line & spool, collection bags, spark plugs).
e) Engines are supplied with a separate warranty to the machine. The engine manufacturers warranty statement which will be supplied within the engine instruction manual. All enquiries and warranty repairs should be discussed with the engine manufacturer or approved warranty repair dealer.
f) 90 days from the original date of purchase for Replacement Spare Parts (unless normal wear & tear component, which are covered for 30 days).
g) All machines’ must be serviced within the first 12 months from the original date of purchase to comply with the warranty (if applicable), failure to do so will invalidate the 2nd year of the warranty.

Webb Dynamic, Heritage & Legacy, The Handy (All non-Petrol & Electric), Mower and, Q-Garden
a) 1 year from the original date of sale to the first domestic user.
b) 90 days from the original date of sale to the professional/commercial user.
c) 90 days from the original date of sale when used for hire.
d) A reduced warranty period of 90 days applies to those items which are subject to normal wear and tear (e.g., but not limited to wheels, tyres, cutter bars, cylinders, cutting blades, blade boss, belts, cables, nylon line & spool, collection bags, spark plugs).
e) Engines are supplied with a separate warranty to the machine. The engine manufacturers warranty statement which will be supplied within the engine instruction manual. All enquiries and warranty repairs should be discussed with the engine manufacturer or approved warranty repair dealer.
f) 90 days from the original date of purchase for Replacement Spare Parts (unless normal wear & tear component, which are covered for 30 days).
All warranty repairs must be undertaken by an authorised service dealer. These dealers have been accredited by GJ Handy (Trading) Ltd and agree to only use genuine parts and follow our repair procedures.

Not covered by this warranty
a) The warranty policy does not cover any depreciation or damages caused by ordinary wear, rusting or corrosion, lack of correct maintenance or operation, misuse, abuse, lack of transportation or accident.
b) The warranty policy does not cover any costs necessary for the standard periodic maintenance services instructed by the operator’s manual, or service parts replacement which would include oil, filters, tyres, belts, brake linings, fuses, blades, seals and other  service parts unless it can be proven that the item has evidence of faulty manufacture.
c) The warranty policy will not cover failure or damage caused as a result of parts or accessories being modified without the written approval of GJ Handy (Trading) Ltd.
d) The warranty policy will not cover the unit if non-genuine parts have been fitted and as a result damage has occurred to the unit.
e) The warranty policy is non-transferable and is only applicable to the original purchaser.

Disclaimer
a) This warranty is only a remedy for defect of products. GJ Handy (Trading) Ltd will never warranty in terms of the merchantability or the fitness for a particular purpose.
b) No person is authorised to make any warranties, representations or promises, expressed or implied, on behalf of GJ Handy (Trading) Ltd, or to modify the terms conditions or limitation of this warranty policy in any way.
c) Neither GJ Handy (Trading) Ltd nor any company affiliated with GJ Handy (Trading) Ltd shall be liable in any event or manner whatsoever for incidental or consequential damages or injuries, including, but not limited to, loss of crops, loss of profit, out of  pocket expenses or profits, rental of substitute equipment or other commercial losses.

General
a) Most warrantable failures show up within the first few weeks of use. These failures are usually straightforward and warranty assessment is relatively easy.
b) Failures relating to cutter decks and belts need careful investigation, as the cause may not always be straightforward. Look for damage to blades and pulleys especially when the cutter belt or blade boss have snapped or cracked as this could be due to impact damage.
c) Customers should always refer to the operator/instruction manual when any disputed problem arises, you will find most areas covered within the manual.

For spares or support of your handy product, please contact us:
Tel: 01793 333212
Email: [email protected]
Opening Hours Weekdays:
February to October 8:00am – 5:00pm
November to January 8:30am – 5:00pm
(CLOSED WEEKENDS & BANK HOLIDAYS)

To see our range of garden machinery & equipment visit:
www.thehandy.co.uk
Making gardening easier & affordable since 1938
Distributed by Handy, Murdock Road, Doran, Swinton, SN3 5HY

Documents / Resources

| The HANDY 193833002 Foldable Sawhorse [pdf] Instruction Manual
THBSH, 193833002, 193833002 Foldable Sawhorse, 193833002, Foldable Sawhorse, Sawhorse
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References

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