HIGH PERFORMANCE FILTRATION GT1-18 Media Vessel Pressure Tank Instruction Manual

HIGH PERFORMANCE FILTRATION GT1-18 Media Vessel Pressure Tank

Product Information

Media Vessel Pressure Tank with Backwash Head & Polyethylene Inner 12 x 52 (GT1-18)
The Media Vessel Pressure Tank with Backwash Head & Polyethylene Inner 12 x 52 (GT1-18) is a filtration system designed for use in home applications on Main Water or Tank Water. It is not suitable for applications where raw water supplies are used (E.g. Bore, Dam, Creek). The system is designed to remove dirt/sediment & chemicals (such as chlorine) from drinking water. It is not designed to remove Fluoride or other dissolved salts or minerals from water. The system requires specific working conditions to be met before installation.

Technical Overview

1. Important Notes: The system requires specific working conditions to be met before installation, some general guidelines are listed below.
2. Before You Purchase/Open: The system is designed for use in home applications on Main Water or Tank Water. For applications where raw water supplies are used (E.g. Bore, Dam, Creek) please contact the manufacturer for technical assistance to determine if your application is suitable for these systems.
3. Feed Water Conditions: Minimum working pressure is 1000 kPa and ideal operating pressure is 700 kPa. Maximum flow and maximum vacuum are not specified. Nominal volume and maximum temperature are not specified.
4. Before You Begin Installation: The GT1-18 Vessel must be installed in a vertical position on a solid base such as a concrete slab (500mm x 500mm minimum) in close proximity to the main water line coming into the house (between the pump & house). Ideally, it should be located where the cold water enters the building or tees off to the hot water system. Either way, you will need access to modify the pipe work for system installation. Allow enough room to install.

Product Usage Instructions

1. Step 1: Site Preparation
   Install the GT1-18 Vessel in a vertical position on a solid base such as a concrete slab (500mm x 500mm minimum) in close proximity to the main water line coming into the house (between the pump & house). Ideally, it should be located where the cold water enters the building or tees off to the hot water system. Either way, you will need access to modify the pipe work for system installation. Allow enough room to install.

2. Step 2: Installing Connections
   Refer to the installation manual for detailed instructions on connecting the system to your water source. Ensure that the system is installed in compliance with local plumbing codes and regulations.

3. Step 3: Maintenance
   Refer to the maintenance section of the instruction manual for information on how to maintain your system. This includes information on spare parts and troubleshooting.

Media Vessel Pressure Tank with Backwash Head & Polyethylene Inner 12″ x 52″ (GT1-18)

Please read through the entire instruction manual fully before commencing installation.

IMPORTANT NOTE TO THE PLUMBER BEFORE COMMENCING INSTALLATION OF THIS SYSTEM
DO NOT use any type of liquid thread sealant as this will cause the cap to split shortly after it cures – warranty will not cover this. Thread tape is the only form of sealing material permitted. Alternatively, you can also use a suitable 1” BSP fitting with an O-ring for sealing.

Technical Overview
Important Notes
For correct operation of this appliance, it is essential to observe the manufacturer’s instructions.
Installation must be carried out by a qualified plumber or authorised technician to comply with Australian Plumbing Codes. This filter system is certified to WaterMark Standards AS/NZS 3497 under Certificate Number 23247. WaterMark certification is the level of certification required by law for a licensed plumber in Australia to install a water filter system. Failure to follow these guidelines may void warranty and insurance.

Before You Purchase/Open
The system requires specific working conditions to be met before installation, some general guidelines* are listed below. If these conditions are not met, the system may not be suitable for the application and may not function as specified. These systems are designed for use in home applications on Main Water or Tank Water. For applications where raw water supplies are used (E.g. Bore, Dam, Creek) please contact the manufacturer for technical assistance to determine if your application is suitable for these systems.

Before You Begin Installation

The GT1-18 Media Vessel kit comes standard with a Pressure Vessel (H1252FRP-2.5), a Runxin Manual Multi Port Valve (GT36-33K) and a 1” Lateral Drop Tube (Riser Pipe) (GT36-30) (the tube is pre-cut to the exact length required for installation with the bottom strainer pre-installed). A 1” One- Way Check Valve (GT15-1) will also be required for installation, which you may purchase from HPF or supply your own. These units are batch tested to ensure there are no leaks. Due to transit, fittings and other components may be loosened or damaged – ensure the system and all components are inspected for damage prior to employing a plumber for installation.

What is Standard Filtration
Standard Filtration generally refers to systems designed to remove dirt/sediment & chemicals (such as chlorine) from drinking water. These systems are NOT designed to remove Fluoride or other dissolved salts or minerals from water. These units are generally simple to install and run and have a lower cost to maintain. They help improve the taste of the water whilst removing common impurities.

Installation with other Systems
It is common for Pressure Media Vessels to be installed alongside other additional filtration systems for different applications. The most common of these would be a “Big Blue” Sediment/Carbon Filter and Ultraviolet Sanitation System. Below are some example scenarios.
NOTE: These are just guidelines and may be different depending on the requirements of the job. Check with the client or supplier as to which type of installation order is required for not standard installations.

Installing the GT1-18 as a Calcite Filter: Calcite filters are usually installed on Rain Water Systems to counteract the pH of acidic rain water which usually causes green/blue staining in the water or on fixtures. The calcite filter is usually installed as stage 1 as it is a back washable media vessel, followed by the Big Blue System. The most common installation set up will go in order of Tank  GT1-18 Calcite Filter  Big Blue  UV  House

Installation Introduction

1. Site Preparation
   The GT1-18 Vessel must be installed in a vertical position on a solid base such as a concrete slab (500mm x 500mm minimum) in close proximity to the main water line coming into the house (between the pump & house). Ideally you should locate where the cold water enters the building or tees off to the hot water system. Either way, you will need access to modify the pipe work for system installation. Allow enough room to install a bypass for the filtration system in the event that something goes wrong with the system, or duringmaintenance so that water can still be supplied to the house.

Example bypass installation, which is strongly recommended with the GT1-18 Vessel.
All installations are different so please consult your plumber prior to installation.

The GT1-18 Vessel is UV resistant, however where possible, it is best for the longevity of the system to install the unit under cover, or construct a simple cover for the system to shield it from direct sunlight and weather extremes such as rain, storms and frost. Ensure that you allow adequate clearance above and around the vessel for plumbing fittings and filter maintenance.

Installing Connections
The GT1-18’s Runxin Manual Multi Port Valve features standard 1” BSP Female ports for straightforward installation. It is important that a suitable fitting is used for the installation into the housing port. Dimension and specifications for the are Runxin Manual Multi Port Valve are outlined below. Coupling or union-style fittings are recommended for easy installation and maintenance, to allow the Runxin Valve to be removed and the vessel to be moved if required (i.e. for filling with media/emptying).
DO NOT use any type of liquid thread sealant as this will cause the cap to split shortly after it cures  warranty will not cover this. Thread tape is the only form of sealing material permitted for use on these housings. Alternatively, you can also use a suitable 1” BSP fitting with an O-ring for sealing.

Filter Protection
If there is no Pressure Limiting Device (PLV) installed on the main line incoming to the house to limit the water pressure to 500 kPa, you will need to install one prior to the filtration system to reduce the pressure in compliance with Australian Plumbing Codes & HPF Warranty. Failure to do so may cause excessive pressure & potentially damage the filtration system.
It is recommended that an anti-water hammer device is installed on the house to dampen water hammer commonly caused by washing machines. It is best to install these devices at the point of hammer such as on the cold-water line at the washing machine or dishwasher.

Plumbing Installation, Start Up & Operation Instructions

Plumbing Installation
All installation scenarios may be different so there is more than one way to connect this system. The example provided on page 3 showing a bypass set up would be the most ideal type of installation. The plumber installing this system will determine which installation set up is best suited.

• Ensure that a one-way check valve is mounted before the filtration system.
• Control valves should be higher than the drain.
• Ensure the backflush is plumbed to drain. Do not directly connect the drain line to sewage to avoid wastewater contamination.
• This system is a refillable media vessel, and as such, will require the head assembly to be disconnected to allow changing or topping up of filter media. Due to this, it is recommended that you use fittings and installation techniques that are easy to remove for maintenance.
• Note the Runxin Manual Flush valve has three settings: Filter, Fast Rinse and Back Wash. Toggle between these settings by moving the position of the valve handle.

Filling the Vessel with Filter Media & Start-Up Commissioning
We strongly recommend to position the vessel in the installation location before filling with media – once the vessel is filled it will be very heavy and hard to move! Coupling or union-style fittings are recommended for easy installation and maintenance, to allow the Runxin Valve to be removed and the vessel to be moved if required (i.e. for filling with media/emptying).

Calcite/Magnesium Media
Calcite and Magnesium media are commonly used for pH adjustment in Rain or Bore Water.

1. Lower the drop tube (riser pipe) into the vessel, dome end first, and centre it into the depression at the bottom of the vessel. Using the funnel (sold separately), fill the bottom of the vessel slowly with the supplied amount of filter gravel. NOTE: Be careful not to spill any gravel/media in the centre of the drop tube.

2. Add 75kg of Calcite Media (Approx. 3 bags). Ensure the drop tube stays centred during the filling process.
   If using Magnesium pH Booster (Corosex):
   a. If the source water’s pH is around 5, add 1/3 of a bag of Magnesium.
   b. If the source water’s pH is around 4.5, add 1/2 of a bag of Magnesium.

3. Fit the top screen to the Runxin Valve and lock into place.

4.  Install the base seal ring then fit the valve to the vessel, ensure that the o-ring stays in place whiletightening the valve.

5. Connect the plumbing to the valve head ready for start-up.

6. Set the valve to the “Back Wash” setting (refer to diagram on page 5).

7. Turn on water and back wash the system for 10-15 minutes, or until the water runs sufficiently clear.

8. After back washing has completed, open the nearest tap downstream of the filter to purge air from the system.

9. Move the valve to the “Filter” setting. Once the lines have been sufficiently purged of air, close the downstream tap. Your system should now be fully operational.

10. Optional: Conduct a pH Test after the filter to ensure pH has reached the desired level.

Granular Activated Carbon (“GAC”) Media
GAC media produces a fine black powder which tends to discolour water, and may clog up appliances when first installed. Thus, it will need to be thoroughly backwashed to ensure that all carbon fines are removed. Acid Washed Coconut Carbon is the preferred type of media for use in a media vessel application, as it produces less carbon dust which makes the flushing process quicker and more efficient.

1. Lower the drop tube (riser pipe) into the vessel, dome end first, and centre it into the depression at the bottom of the vessel. Using the funnel (sold separately), fill the bottom of the vessel slowly with the supplied amount of filter gravel. NOTE: Be careful not to spill any gravel/media in the centre of the drop tube.
2. Add Carbon Media to the vessel (Approx. 25kg unless specified otherwise). Ensure the drop tube stays centred during the filling process.
3. Fit the top screen to the Runxin Valve and lock into place.
4. Install the base seal ring then fit the valve to the vessel, ensure that the o-ring stays in place while tightening the valve.
5. Connect the plumbing to the valve head ready for start-up.
6. Set the valve to the “Back Wash” setting (refer to diagram on page 5).
7. Turn on water and back wash the system for 10-15 minutes, until the water runs sufficiently clear and the presence of carbon dust has significantly reduced.
8. Then, set to “Fast Rinse” until the water runs completely clear.
9. After back washing and fast rinsing has completed and the water is running clear, open the nearest tap downstream of the filter to prepare for purging air from the system.
10. Move the valve to the “Filter” setting. Once the lines have been sufficiently purged of air, close the downstream tap. Your system should now be fully operational.

Turning the System On/Off
This will depend on the style of bypass that is installed on the system. Refer to the above diagrams of a  bypass in service and bypass position. If the water to the house in not going to be used for over 48 hours, it is recommended to turn the water supply off to avoid static pressure build up in the filter system. For periods of time over 1 week, the above also applies, however we would suggest briefly flushing the system before use (allow the first few minutes to run down the drain) specifically for drinking water. For this we recommend using “Fast Rinse” for 5-15 minutes to circulate the water.

Maintenance

Spare Parts
There are generally no parts (excluding consumables) on the system that will require periodic replacement at regular intervals. Below is a list of items that may be applicable:

• H1252FRP-2.5 HPF 12″ x 52″ FRP Tank (Grey) with 2.5″ Opening
• GT36-33K Manual Multi Port Valve (Runxin) with Top and Bottom Screen Filters
• GT36-30 1″ Drop Tube
• GT5-6 No. 5 Filter Gravel 3.0 – 6.0mm 20kg
• GT5-4 Calcite Granite 2 – 3.2mm (6 – 10 Mesh +/-) 25kg
• GT5-0F Coconut Based Granular Activated Carbon 20kg
• GT5-2F Coconut Based Silver Impregnated Granular Activated Carbon 20kg
• GT5-25 Coal Based Carbon 25kg
• GT5-15 Corosex pH Booster Filter Media 22.68kg

Replacement Filter Media
The lifespan of filter media varies according to feedwater conditions, usage and your unique filtration requirements. Filter media can be replaced under the following guidelines under normal working conditions:

Calcite & Magnesium
Calcite & Magnesium naturally dissolve into the water over time, so check the pH every 3-6 months and top up as required. Alternatively, if you have specific ph requirements (i.e. you have highly acidic water and also use magnesium), test your pH ongoing and add more filter media when the pH drops below the minimum desired level (ie. 6.8 pH). 75kg (3 bags) of Calcite Media will provide a full refill for the 12” x 52” vessel – you should not have to empty the vessel to conduct a re-fill, as the gravel is re-usable. In cases where Magnesium and Calcite are used together, add the calcite to the vessel first, then add the Magnesium on top. Ensure that you do not overfill the vessel to the brim.

• If the pH is around 5, fill the vessel with a ratio of 75kg (3x 25kg boxes) of Calcite to 7.5kg (approx. 1/3 bag) of Magnesium.
• If the pH is around 4.5, fill the vessel with a ratio of 71.25kg Calcite to 10-12kg (approx. 1/2 bag) of Magnesium.

Carbon
Carbon which has expired requires replacement, so check your parameters/requirements (i.e. testing for free and total chlorine levels) every 3, 6 or 12 months and replace as required. Simple Free Chlorine testing can be done after the filters to determine if the filters are still removing chlorine adequately from your drinking water. These types of tests are generally inexpensive however for best results, lab tests are recommended. To empty the vessel, you can use a syphon or up-end the vessel – please check with local regulations for expired carbon disposal instructions. 20kg (1 Bag) of Gravel and 25kg (1 Bag) of Carbon Media will provide a full refill for the 12” x 52” vessel

Troubleshooting

General Warranty

Water Filter Systems¹ (Excluding consumables) Manufactured or Assembled² by High Perfomance Filtration (HPF) are covered under a 12-month Warranty Against Defects (Manufacturer’s Warranty). This warrants the water filter system to be free from defects in material and workmanship for a period of 12 months from date of sale. If applicable, HPF may cover the return freight in the form of a re-imbursement after the system has been inspected and confirmed it is a valid warranty claim. HPF will not cover any labour charge incurred by the consumer for the replacement or repair of a product. The warranty is strictly parts only for the parts supplied by HPF. This warranty only applies to the original consumer of the product and is non-transferable. If you have purchased the system through a re-seller, please contact them to facilitate the warranty on your behalf. All replaced or exchanged parts become the property of HPF. HPF does not cover the workmanship of the plumber who originally installed the system. Responsibility for damages that occur during installation fall with the plumber.

Qualification for Warranty
As per Australian Plumbing Codes, all filter systems must be installed by a qualified plumber. The consumer is responsible for keeping record and proof of installation in the form of an invoice and/or receipt. Filter systems must be maintained as per HPF recommendations³ including the use of replacement filters, fittings and components supplied by HPF. Failure to maintain the filtration systems using HPF supplied/approved products may void warranty. The warranty only applies if the product was used and/or installed in accordance with the user guide and/or installation instructions. This warranty is given in lieu of all other express or implied warranties and manufacturer shall in no circumstance be held liable for damages consequential or otherwise or delays caused or faulty manufacturing except as excluded by law. Warranties need to be approved by HPF to ensure the product was not incorrectly used, installed or claimed. False and incorrect claims will be pursued at HPF’s discretion including chargeable inspection and transit costs incurred. HPF does not take responsibility for retaining customer records, it is the consumer’s responsibility to retain all invoices or proof of purchase from the original sale and ongoing maintenance records as proof of upkeep.

Warranty Exclusions
HPF Standard Warranty shall be void if the product sustains damage or failure resulting from any of the following:

• If your system(s) fails to be maintained in accordance with recommended servicing and as per the manufacturers operating instructions.
• Unauthorised or abnormal use or operation.
• Exposure to unsuitable environmental conditions*.

HPF does not cover the work of the plumber who originally installed the system.
Warranty – Australia
This warranty is given by High Performance Filtration (Jacknel Pty Ltd ATF The J & N Family Trust). ABN 64 855 305 562 Located at 7/38 Jade Drive, Molendinar QLD 4214. Ph 07 5597 6142 & email info@hpfiltration.com.au This warranty is provided in addition to other rights and remedies you have under law. Our products come with guarantees which cannot be excluded under the Consumer Guarantees Act.

Definitions

1. Water Filter Systems are defined as systems designed for drinking water under our Water filter Systems, Reverse Osmosis Systems & Ultraviolet Sanitation Categories – Excluding Cartridges and Shower Filters.
2. Other products not manufactured or assembled by HPF are covered under the applicable manufacturer’s warranty.
3. HPF specifies recommended or required filter maintenance – see product information for further details. If a maintenance schedule is not specified, filter maintenance is required at least once per 12 month period.

• Unsuitable environmental conditions include but are not limited to; Excessive hot or cold, Weather extremes.

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