TRUPER IMP-1-2N Impact Wrench User Manual

TRUPER IMP-1-2N Impact Wrench

CAUTION
To gain the best performance of the tool, prolong the duty life, make the Warranty valid if necessary, and to avoid hazards of fatal injuries please read and understand this Manual before using the tool. Keep this manual for future references. The illustrations in this manual are for reference only. They might be different from the real tool.

Technical Specifications

WARNING Avoid the risk of electric shock or severe injury. When the power cable gets damaged it should only be replaced by the manufacturer or at a Authorized Service Center. The build quality of the electric insulation is altered if spills or liquid gets into the tool while in use. Do not expose to rain, liquids and/or dampness. Before gaining access to the terminals all power sources should be disconnected.

Power Requirements

WARNING
Tools with double insulation and reinforced insulation are equipped with a polarized plug (one prong is wider than the other). This plug will only fit in the right way into a polarized outlet. If the plug cannot be introduced into the outlet, reverse the plug. If it still doesn’t fit, call a qualified electrician to install for you a polarized outlet. Do not alter the plug in any way. Both insulation types eliminates the need of both a grounded third power cord with three prongs or a grounded power connection.

WARNING
When using an extension cable, verify the gauge is enough for the power that your product needs. A lower gauge cable will cause voltage drop in the line, resulting in power loss and overheating. The following table shows the right size to use depending on cable’s length and the ampere capability shown in the tool’s nameplate. When in doubt use the next higher gauge

WARNING When operating power tools outdoors, use a grounded extension cable labeled “For Outdoors Use”. These extensions are specially designed for operating outdoors and reduce the risk of electric shock

General safety warnings for power tools

WARNING! Read carefully all safety warnings and instructions listed below. Failure to comply with any of these warnings may result in electric shock, fire and / or severe damage. Save all warnings and instructions for future references.

Work area
Keep your work area clean, and well lit.

• Cluttered and dark areas may cause accidents.
• Never use the tool in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
• Sparks generated by power tools may ignite the flammable material.
• Keep children and bystanders at a safe distance while operating the tool.
• Distractions may cause loosing control.

Electrical Safety

• The tool plug must match the power outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.
• Modified plugs and different power outlets increase the risk of electric shock.
• Avoid body contact with grounded surfaces, such as pipes, radiators, electric ranges and refrigerators.
• The risk of electric shock increases if your body is grounded.
• Do not expose the tool to rain or wet conditions.
• Water entering into the tool increases the risk of electric shock.
• Do not force the cord. Never use the cord to carry, lift or unplug the tool. Keep the cord away from heat, oil, sharp edges or moving parts.
• Damaged or entangled cords increase the risk of electric shock.
• When operating a tool outdoors, use an extension cord suitable for outdoor use.
• Using an adequate outdoor extension cord reduces the risk of electric shock.
• If operating the tool in a damp location cannot be avoided, use a ground fault circuit interrupter (GFCI) protected supply.
• Using a GFCI reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
• A moment of distraction while operating the tool may result in personal injury.
• Use personal protective equipment. Always wear eye protection.
• Protective equipment such as safety glasses, anti-dust mask, non-skid shoes, hard hats and hearing protection used in the right conditions significantly reduce personal injury
• Prevent unintentional starting up. Ensure the switch is in the “OFF” position before connecting into the power source and / or battery as well as when carrying the tool.
• Transporting power tools with the finger on the switch or connecting power tools with the switch in the “ON” position may cause accidents.
• Remove any wrench or vice before turning the power tool on. Wrenches or vices left attached to rotating parts of the tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times.
• This enables a better control on the tool during unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothes and gloves away from the moving parts.
• Loose clothes or long hair may get caught in moving parts.
• If you have dust extraction and recollection devices connected onto the tool, inspect their connections and use them correctly. Using these devices reduce dust-related risks.

Power Tools Use and Care

• Do not force the tool. Use the adequate tool for your application.
• The correct tool delivers a better and safer job at the rate for which it was designed.
• Do not use the tool if the switch is not working properly.
• Any power tool that cannot be turned ON or OFF is dangerous and should be repaired before operating.
• Disconnect the tool from the power source and / or battery before making any adjustments, changing accessories or storing.
• These measures reduce the risk of accidentally starting the tool.
• Store tools out of the reach of children. Do not allow persons that are not familiar with the tool or its instructions to operate the tool.
• Power tools are dangerous in the hands of untrained users.
• Service the tool. Check the mobile parts are not misaligned or stuck. There should not be broken parts or other conditions that may affect its operation. Repair any damage before using the tool.
• Most accidents are caused due to poor maintenance to the tools.
• Keep the cutting accessories sharp and clean.
• Cutting accessories in good working conditions are less likely to bind and are easier to control.
• Use the tool, components and accessories in accordance with these instructions and the projected way to use it for the type of tool when in adequate working conditions.
• Using the tool for applications different from those it was designed for, could result in a hazardous situation.

Service
Repair the tool in a Authorized Service Center using only identical spare parts. This will ensure that the safety of the power tool is maintained. Children or people with reduced physical, sensory or mental capabilities shall not operate the tool, neither inexperienced people or without knowledge in the use of the tool, unless supervised by a person responsible of their safety or if receiving previous instructions about the tool operation. Children shall be kept under supervision to double-check they will not play with the tool. Tight supervision shall be used with children or disabled persons to prevent from using or being close to any household tool

Select the adequate sockets

• Choose the right sockets for the material to be worked on, this reduces the risk of serious injury and speeds up the job.
• Do not attempt to use sockets that exceed the capacity of the wrench.
• Only use impact sockets

Before operating the Impact Wrench

• Take your time assessing the job and before starting the job double check you are watching all the caution measures needed.
• Adjust the socket correctly into the square drive.
• Double check the switch is in the OFF position before connecting the tool. Otherwise it will unexpectedly start running and cause severe injuries.
• Turn off and disconnect the tool before replacing a socket.
• Verify all the sockets before using. Do not use a damaged socket.
• Using a torque meter is recommended as an add-on to the tool to verify torque in the nuts to be tightened.

While operating the Impact Wrench

• Hold the tool using the insulated gripping surfaces when carrying out operations in which the tool may come into contact with hidden wiring or its own cable. The contact with a power conducting cable transmits power to the tool’s metal parts causing an electric shock to the operator.
• Do not subject the tool to excessive force.
• Hold the tool firmly. Never let go off the tool while still running. Turn it off before putting it aside.
• Do not exercise too much pressure on the tool to make it run faster. The socket can get damaged and the tool efficiency will diminish along with its useful life.
• Do not touch the socket immediately after being used. Leave it cooling down before handling it. Do not try to cool it down with water or oil.
• Due to vibration and temperature increase in the metallic parts, using safety gloves is recommended to operate the tool.
• Using the tool long periods of time is not recommended because the vibration can be harmful for arms and hands.
• Restrain from setting the tool in a place containing particles and/or dust immediately after being used. These can be absorbed into the tool mechanism and damage it.
• Wear hearing protectors complying with ANSI S3.19 Standard.
• Wear anti-dust mask and a dust extracting device if necessary. Remember that working with materials such as asbestos, leaded paint, additives, some types of wood, metal o minerals is highly toxic.
• Use safety glasses complying with ANSI Z87.1.

Parts

Preparation

CAUTION
Always make sure that the tool is turned off and unplugged before performing any work on it.

• Select the right socket for the job.
• Align the orifice for the socket retaining pin with the retaining pin in the square drive.
• Press the socket into the square drive until is set into position. Tap it lightly if necessary
• To remove the socket, press the retaining pin through the orifice and pull the socket until removing it from the square drive.
• Always use impact socket for this tool. Do not use sockets for hand tools. Consult the Catalog to learn about our accessory range.
• Use 1/2” sockets for square drives.
• Using adaptors for sockets with other measures is not recommended. Use them only when strictly necessary.
• If a socket has not been secured and adjusted as indicated it can shoot out and injure the operator.

Start Up

Switch on

• Connect the tool.
• Firmly hold the tool.
• To make the square drive turn clockwise (tighten), press the lower part of the switch (F).
• To make the square drive turn counter clockwise (loosen), press the upper part of the switch (R).
• To stop the square drive, release the switch.
• Wait until the motor comes to a complete stop before changing the rotation direction

Operation

• ecurely hold the tool and place the nut onto the screw or bolt. Start the tool and tighten for the appropriate amount of time.
  NOTE:

• When attaching an M10 (3/8”) or smaller screw, carefully adjust the pressure on the switch so that the screw is not damaged.

• Hold the tool pointed directly at the bolt or nut without applying excessive pressure to the tool.

• If a screw is tightened for a very long period of time, the screw or nut can become fatigued, damaged, etc.

• Before beginning your work, always run a test operation to determine the appropriate time for your screw. Especially for screws larger than M10 (3/8”), the above test operation should be done to prevent problems in the nut or screw, etc.

• The tightening torque is affected by a wide variety of factors including the following. After tightening, always check the tightening torque with a torque wrench

1. Voltage.
   Voltage drop will cause a decrease in the clamping force.

2. Nut.

3. If the correct size nut is not used, the tightening torque will be reduced.

4. If a worn nut is used (wear on the hex end or on the square end), the tightening torque will be reduced.

5. Screw
   Even if the torsion coefficient and screw class are the same, the appropriate tightening torque will vary depending on the diameter of the screw. Even if the diameter of the screw or bolt is the same, the correct tightening torque will vary according to the torsion coefficient, class and length of the bolt or screw.

6. Material.
   The type of material and the surface finish of the material will affect the tightening torque.

7. Tightening Time.
   Longer tightening periods will result in a higher tightening torque. Using a longer tightening period than recommended could cause the fastener parts to roll or damage the threads or screw parts.

8. The way you hold the tool or material in the tightening position will affect the torque.

Maintenance

Cleaning and Care

• To guarantee the proper cooling of the motor, always keep the air vents clean and free of obstructions.
• Regularly inspect all the mounting nuts and double check the screws are tight. If a screw is loose, tighten immediately.

Service
Service to the tools shall only be carried out in a Authorized Service Center. Service and maintenance performed by non-qualified people may be dangerous and can lead to personal injuries. It also makes the product Warranty void

Lubrication

• The tool is adequately oiled in the factory. It does not require additional lubrication.
• Bring or send the tool to a service center in two to six months, depending on the level of use, for a thorough cleaning and inspection. This lubrication should only be done by service technicians trained in the repair of power tools, such as those found in service centers.
• Tools frequently used in production, heavy tasks, or exposed to heat may require more frequent lubrication. Tools not used for long periods of time should be re-lubricated before use

Carbon Brushes Replacement

• Carbon brushes shall be checked periodically and replaced in a Authorized Service Center.
• When replaced, ask the technician to inspect if the new carbon brushes move freely in the carbon brush housing. Ask them to run the tool five minutes to match contact of the carbon brushes and the commuter.
• Use only original replacement carbon brushes, designed specifically with the right strength and electric resistance for each type of motor. Carbon brushes with different specifications may damage the motor.
• When replacing carbon brushes, always change both.

Authorized service centers

In the event of any problem contacting a Truper Authorized Service Center, please see our webpage www.truper.com to get an updated list, or call our toll-free numbers 800 690-6990 or 800 018-7873 to get information about the nearest Service Center

Warranty policy

Warranty. Duration: 5 year. Coverage: parts, components and workmanship against manufacturing or operating defects, except if used under conditions other than normal; when it was not operated in accordance with the instructive; was altered or repaired by personnel not authorized by Truper®. To make the warranty valid, only present the product in the establishment where you bought it or in Corregidora 35, Centro, Cuauhtémoc, CDMX, 06060, where you can also purchase parts, components, consumables and accessories. The costs of transportation of the product that derive from its fulfillment of its service network are included. Truper will not require any proof of purchase to make the warranty effective. Phone number 800-018-7873. Made in China. Imported by Truper, S.A. de C.V. Parque Industrial 1, Parque Industrial Jilotepec, Jilotepec, Edo. de Méx. C.P. 54257, Phone number 761 782 9100. www.truper.com

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