JBH FDB05 Lightweight Scooter User Manual

JBH FDB05 Lightweight Scooter

PREFACE

Dear Users,

We thank you very much for your choice of JBH Medical.

The manual is to assist you operating and maintaining the scooter, please go through it with necessary information in mind prior to use the scooter. Any problem which is not cover in here or any confusion of the manual, feel free to communicate with your local dealers or distributors. Alternatively, you can direct contact with JBH Medical as follows:
The manual has the content of characteristics on main parts, key components, function of parts, safety requirements and instructions, battery instructions, point of attention, meth­ods of coping urgent, and maintenance. Symbols are used for reminding matters need to care for, an understand of the manual fully is highly suggested.
This manual is written with current product information and product photo as the follow. It is for the purpose easier understanding for users. The scooter is under continuous im­provement and innovation. We reserve the right improved products without notification, any new improvement please feel feel to contact with us any time.
We strongly believe that the scooter would bring you more convenient and reach the goal of free life to you.

JBH MEDICAL
NANJING JIN BAI HE MEDICAL APPARATUS COMPANY LIMITED
No. 12, Wuge Rd, Jiangning, Nanjing, Jiangsu, 211113, China
ANHUI JBH MEDICAL APPARATUS COMPANY LIMITED
No. 116, Oicang Road, Mingguang, Anhui, 239499, China
www.jbhmedical.com

Recommendation
Pay a attention to “Warning” in the manual is to protect you from any injury. Unable to follow “Notification” in this manual may result in damage the scooter.

MAJOR PARTS

1. Directional Control Lever
2. Steering Post
3. Tiller Angle Fixing Knob
4. Front Wheel Cover
5. Front wheel
6. Front Bumper
7. Middle Sliding Outter Frame
8. Middle Slinding Inner Frame
9. Transaxel
10. Rear Wheel Cover
11. Rear wheel
12. Batter Holder
13. Rear Bumper
14. Controller
15. Battery
16. Side Seat Support Frame
17. Rear frame
18. Middle Sliding Frame Cover
19. Seat Cushion
20. Control Panel Cover
21. Fixing Knob
22. Slide

CONTENTS IN SCOOTER CARTON

Upon receipt of the scooter, please open carton packing and check if ther followings are included:

SPECIFICATION

• Unfold Size L 940 W 470 H 920 mm
• Fold Size L 720 W 4 70 H 365 mm
• Packing Size L 550 W 440 H 820 mm
• Color Red , Orange , Blue
• Front wheel 6.5″ x 2″ PU wheel
• Rear wheel 7.5″ x 2″ PU wheel
• Maximum speed 3.7 mph (0-6 km)
• Gradient 50 ± 10
• Turning Radius 1200 mm
• Weight 28 kgs
• Brake System Intelligent, Regenerative and Electromagnetic
• Endurance Range 18 km for single charging
• Drive system S-drive 45 A, PG
• Trench crossing ability 40mm
• Max load capacity 120 kgs
• Ground Clearance 40mm
• Seat Height 550 mm from ground
• Motor 24V 180W
• Battery Charger 24 V 10 Ah

MAIN OPERATIONAL PARTS FUNCTION

Handle Bar Set
The handle bar set including Control Panel ,Key Switch, Speed Setting Knob and Delta Handle, Directional Control Lever. The major operational functions are set.

Control Panel

Notice Humidity of ambient environ­ment significantly affect on the opera­tional function main parts. Stay in low moisture surrounding before operating or during operating is strongly recom­mended.

Power Switch

• a. Power is on after key switch turned clockwise, scooter is ready to go.
• b. Power is off if key is turned anti-clockwise, scooter cannot be operated. Turn the power off through key if drving is terminated.

Waring Sudden immediately stop of scooter occurs when power is switched off during operation through eletromagnetic braking system control.

Speed Controller

The adjustment of driving speed through speed control knob by finger range from O km/h to 6 km/h at your choice. Turn the knob to very left for speed like turtle while turn very right rabbit like speed.
Warning Always keep lower speed level during turning or backward for keeping safe.

Display
Battery Power is shown on display while power is turned on.

Direction Control Lever

Forward and backward control is under Control Lever.

• a. Gently hold handle with both hands.
• b. Scooter go forward by pulling lever on the right with fingers.
• c. God backward by pulling lever on the left with fingers
• d. Beef sound goes on during backward.
• e. The Control Lever automatically to center position while released and brake is on at the same moment.

Steering Post
Tiller angle can be adjust­ed by rotating the nob under the post.

Controller
Located under rear cover which transfer the signal from control panel to motor, brake and hub.
Notice Keep controller under low moisture environment and make sure it is in dry condition before operation.

Hand Brake Lever
Hand Brake on and off can be done by switching the lever for manual or electric control.

Electric Control Mode
Push down hand brake lever for electric control mode.

Manual Control Mode
Pull up hand brake lever for manual push mode. trol

THE FOLDING AND UNFOLDING

1. Folding and unfolding of the scooter is only applied through manual operationa.
2. First lift up and rotate the nob in the middle of frame for sliding in the frame to minimum length through pushing the front post towards center with one hand, the other hand pushing from back of scooter to center at the same time.
3. Unlock seat by pulling the lever under seat front till the locking lever ends reaches the top of fixing holes on both side with a click sound, then push seat down slowy till it attaches bottom frame.
4. Rotating the locking nob at bottom of steering post for tilting down the post to the top of seat and lock the nob again through rotating back.Scooter is fully folding to minimum size.
5. To unfold the scooter mainly operate the reverse steps of folding scooter manually.

Caution

Please make sure cl ear out any obstacle on scooter or under scooter for avoid getting caught during the process of folding and unfolding.

BATTERY AND CHARGING

The scooter is design for maintenance free with long usage of Lithium Ion Battery. It is suitable to be Charged with 29.4 V 2 A charger.

• Fully charge the battery 5 hours is good for battery usage. At least charge once in every 3 month.
• Charge battery to full level and take apart battery from scooter if not going to use your scooter for long period of time.

Steps of charging battery:

1. Power off the scooter. Open the cover of charger cap, then insert the charger plug in charge port of scooter.
   Warning Make sure charger plug is fully plug in the charging port of scooter.

2. Connect the A/C power plug of charger to House power source Check the light on char­ger, orange color light means charging is in progress while green light shows power if full.

3. Turn off power charger when battery is fully charged. Disconnect AC power source before disconnect the DC charging plug.
   Warning Disconnect AC power source after fully charge of battery will keep the life of Lithi­um Ion Battery longer.

4. Charger red light is off while power source and power of charger is on. Please check if the power connection is set properly.

5. Full charge time is around 5 hours duration.

Charge battery directly
The battery can be charged directly with house poer source, simple connect the termial of battery with power source, charging can be started.

Some knowledge on how charger charge battery
Large input of current from charge to battery at low voltage level, small current given from charger when battery is close to full. Almost zero or little current given to battery, con­tinuously charging would not cause over charge, however, it is suggested charge duration not over 24 hours. The battery will continuous be charged under charger connected situa­tion.

The indication of charger lights
Two LED lights are on charger, red stands for power connection, the other is charging status indication which shows charging with orange color and turns green on fully charged. Red light may continue after power source disconnection, there maybe something wrong. Normally red light will be off in a few seconds if the

Other type of charger
The charger is designed for battery of the scooter. Strongly suggest do not use other type of charger from original manufacturer.

Frequency of Charging

The frequency of charging is based on the following conditions

• A. All day long driving of scooter
• B. Occasional driving scooter

Safe and reliable battery charging

• A. Charge scooter after use if scooter is for daily use, it would full battery for next day.
  Fully charge is 5 hours depends on condition if battery is empty.

• B. Charge scooter once a week when the use frequency is once in a week. Fully charge takes 5 hours.

• C. Keep battery at full power.

How to reach maximum driving distance

• A. Make sure full charge before driving
• B. Keep away from go up hills, macadam and soft terrain.
• C. Carry necessities, reduce load of scooter.
• D. Drive smoothly without intermittent.

Suitable specification of battery
Lithium Ion battery with specification listed.

Warning Do not take apart b attery on your own. No need to add water for the battery.
Miss use of battery cause damage are excluded in warranty.

The reason of weak on new battery
The scooter use deep-cycle battery under special chemical technology that allow battery quick to be charged with longer time use after full charge. Battery along with scooter packing is charged full, however, the performance of initial power will be reduced in the process of transportation, such as temperature variation.

BATTERY SAFETY AND LIFE GUIDE

High temperature causes battery power loss while low temperature lead to longer charging hours. It takes a few days for adapting to ambient environment then turn to normal after transportation. It wou

Steps of improving battery performance

• A . Always charge to full when battery is new to ensure battery has 88% at least.
• B . Always charge battery to full after use and keep on driving scooter is safe and familiar locations. Stay low speed if you are first time user.
• c. Charge battery to full after second time driving, it will increase the battery reach 90% capacity performance.
• D . After 4~5 times of driving with full charging, the performance of scooter will reach 100% level.

Ensure battery life
Full charge of battery keep good performance and life longer, while over charge and seldom charge of battery damage.

Storage of scooter and Battery
Long time for not using scooter, please following the instruction for storage of scooter

• A. Charge full battery
• B. Disconnect battery
• C. Keep scooter under dry and suitable temperature
• D. Avoid dramatically temperature variation during storage

Warning Keep in warm condition a few days when battery get frozened Long time storage of scooter is preferred lay a plate under foot rest panel for supporting and it will avoid stain on tires after long time pressure to the ground.

INSTRUCTION OF OPERATION

Before operating instruction

• A. Make sure battery is fully charged.
• B. Familiar with the route condition including crowd, animal and potential obstacles.
• C. Always keep away from uneven and sloppy terrain.
• D. Check if is fully inserted and the brake lever switch is pushed.
• E. Steering with both hands rest on handle bar.
• F. Sound the horn to check if it works.

Driving

Upon driving the scooter, please follow the following steps:

• A. Unfold scooter fully.
• B. Check if the seat at right position and adjust tiller to comfortable position.
• C. Turn on power after making seat properly with hands on handle bar.
• D. Gently push directional control lever with right thumb.
• E. Brake release automatically and scooter move forward. Do not push control lever to much in a sudden for the speed would be rapidly pick up.
• F. Turn handle bar to left for turning left.
• G. Right turning of handle bar to make right turn.
• H. Scooter move straight forward by keeping handle in center position.
• I. Brake is automatically on when control level in center position and once scooter stop going.

End of Driving

• A. Make sure scooter is fully stopped.
• B. Turn off Power with Key or turn the rocker switch to “O” position.
• C. Carefully get off the scooter.
• D. Fold scooter with 3 types of choice through Remote Controller, Electric Switch or by manual.

TROUBLE SHOOTING AND MAINTENANCE

The controller contains programs for identifying problem points and troubleshooting.
When the diagnostics detects problems and errors. The LED lights shine continuously in the form of a flash until the fault is eliminated. Example: The number of flashes is “1-9”
Users can try to solve the problem as follows.
If the problem persists, please contact us or our agent.

Number of flashes|

Fault description

|

Possible reason

---|---|---

1

| Low battery voltage or battery connection problem| Check the battery connection.

If there is no problem with the connection, try charging the battery.

2

|

There is a problem with the motor connection

|

Check all connections between the motor and the controller

7

|

Directional control lever failure

| Before turning on the power of the scooter, make sure the directonal control the parking position.

9

|

Brake lever failure

| Check the connection between the brake lever and the motor to ensure

that the controller is securely connected.

Insufficient capacity of battery or dropped on performance

The decline issue of battery capacity or performance mostly can be sorted out as follows:

• A. Inspect whether key is fully inserted and at ON position.
• B. Make sure battery is fully charged.
• C. Increase the charging cycle and time while battery capacity is dropped.
• D. After going through above steps without any improvement, a capacity test on battery is required.
  Though the scooter is designed service free, the followings have to be checked and maintained.

Connection of Battery

• A. Check if there is any corrosion and connection is sound.
• B. Make sure battery is kept flat inside battery holder.
• C. Any damage occurred of connections must be repaired or change new parts.

Plastic Cover
Never apply oil or chemical substances for cleaning plastic cover of scooter and wash scooter with water avoid damaging electric components.

Bearing, Motor and Transmission

• A. These component were lubricated and sealed during manufacturing process, not require for further lubrication after purchasing.
• B. Always keep electric component in dry condition, especially control panel, battery charger and all electric components.
• C. Dry any components which get moist before driving the scooter.

WARRANTY STATEMENT

JBH MEDICAL

www.jbhmedical.com

Manufacturer is responsible for any issue on material, manufacturing defect or design effect of the scooter while dealer will take care for maintenance and service.

Warranty excludes:

• A. Issues due to misuse and improper maintanence.
• B. Change components which is not from manufacturer
• C. Accident caused damages
• D. Consumption parts
• E. Alteration of original design
• F. Natural disaster resulted issues

The guarantee card must be handed over to the after-sales department of the manufac­turer in 15 days after returned to the dealer.

JBH MEDICAL
NANJING JIN BAI HE MEDICAL APPARATUS COMPANY LIMITED
No. 12, wuge Rd, Jiangning, Nanjing.
Jiangsu, 211113, China
ANHUI JBH MEDICAL APPARATUS COMPANY LIMITED
No. 116, aicang Road, Mingguang,
Anhui, 239499, China

www.jbhmedical.com

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